Compliant KGH SERIES - INSTALLATION AND OPERATION MANUAL - V0 DO E
MVP GROUP CORPORATION 5659 Royalmount Ave. Montreal, QC, Canada H4P 2P9 Telephone: (514) 737-9701 Toll Free Telephone: (888) 275-4538 Fax: (514) 342-3854 Toll Free Fax: (877) 453-8832 Email: sales@mvpgroupcorp.com Website: www.mvpgroupcorp.
INDEX 1 General information 5 1.1 Case description 5 2 Getting started with your KGH series 26 2.1 Location 26 2.2 Uncrating 27 2.2.1 Front and sides assemblies 2.3 Check for damage 28 2.4 Control panel and main features 29 2.5 Check serial, model numbers and requested options 33 2.6 Warning/Caution labels 35 2.7 Check your electrical installation 41 2.8 Electrical, drain and refrigeration connections (remotes only) 41 2.9 Joining 42 2.10 Plugging and start 48 3 Refrigeration 52 3.
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1 General information 1.1 Case description KGH series model (number) system. Basic model | | | | | | | | Model variation OF-Open front FD-Front doors OS-Open front slim line DS-Front doors slim line | | | | | Length 40'' 50'' 60'' D CC BB AAA KGH OF 40 S AAA BB CC D | | | | Type of Unit.
KFM SERIES KGH-OF-S(R)(D) KGH-OF-S(R)(D) 6
KGH-FD-S(R)(D) KGH-FD-S(R)(D) 7
KGH-OS-S(R)(D) KGH-OS-S(R)(D) 8
KGH-DS-S(R)(D) KGH-DS-S(R)(D) 9
KGH-ES-S(R)(D) KGH-ES-S(R)(D) 10
KGH-MS-S(R)(D) KGH-MS-S(R)(D) 11
Implantation Drain outlet Electrical board Refrigeration piping 34'' 9'' 5'' KGL-OF-40-S(R) 12 8'' 2'' 5'' 3'' 12'' 21'' Front 38'' 21'' 2'' 6''
34'' 5'' 9'' 8'' Front 2'' 5'' 3'' 12'' 26'' 47 25'' 2'' 6'' KGL-OF-50-S(R) 13
2'' 3'' 5'' 12'' 31'' 9'' 5'' KGL-OF-60-S(R) 8'' Front 57'' 31'' 2'' 34'' 6''
Drain outlet Electrical board Refrigeration piping Electrical wiring 34'' Front 3'' 2'' 2'' 5'' 8'' 26'' 38'' 25'' 2'' 6'' 4'' 9'' 5'' 8'' KGL-RS/RM-40-S(R) 15
34'' 3'' 2'' 2'' 5'' 12'' 25'' 4'' 9'' 5'' KGL-RS/RM-50-S(R) 16 8'' Front 47'' 26'' 2'' 6''
34'' Front 3'' 2'' 2'' 5'' 12'' 31'' 57'' 31'' 2'' 6'' 4'' 9'' 5'' 8'' KGL-RS/RM-60-S(R) 17
Drain outlet Electrical board Refrigeration piping 34'' 2'' 5'' 3'' 8'' 21'' 9'' 5'' KGL-DL-40-S(R) 18 8'' Front 38'' 21'' 2'' 6''
2'' 3'' 5'' 12'' 25'' 9'' 5'' Front 47'' 26'' 2'' 34'' 6'' 8'' KGL-DL-50-S(R) 19
2'' 3'' 5'' 12'' 31'' 9'' 5'' KGL-DL-60-S(R) 8'' Front 57'' 31'' 2'' 34'' 6''
Drain outlet Electrical board Refrigeration piping Electrical wiring 34'' Front 3'' 2'' 2'' 5'' 21'' 12'' 38'' 21'' 2'' 6'' 3'' 5'' 9'' 8'' KGL-OS-40-S(R) 21
2'' 3'' 5'' 7'' 12'' 25'' 3'' 9'' 5'' KGL-OS-50-S(R) 8'' Front 37'' 26'' 2'' 34'' 6''
2'' 3'' 5'' 12'' 12'' 31'' 9'' 5'' Front 57'' 31'' 2'' 34'' 6'' 3'' 8'' KGL-OS-60-S(R) 23
KGH-OF-30-S(R) KGH-OF-40-S(R) KGH-OF-50-S(R) KGH-OF-60-S(R) KGH-OF-80-S(R) KGH-FD-40-S(R) KGH-FD-50-S(R) KGH-FD-60-S(R) KGH-FD-80-S(R) KGH-OS-40-S(R) KGH-OS-50-S(R) KGH-OS-60-S(R) KGH-DS-40-S(R) KGH-DS-50-S(R) KGH-DS-60-S(R) KGH-ES/MS-40-S(R) KGH-ES/MS-50-S(R) KGH-ES/MS-60-S(R) KGH-ES/MS-80-S(R) 24 | | | | | | | | | | | | | | | | | | | 2815⁄16'' x 311⁄2'' x 767⁄8'' 4013⁄16'' x 311⁄2'' x 767⁄8'' 501⁄16'' x 311⁄2'' x 767⁄8'' 601⁄2'' x 311⁄2'' x 767⁄8'' 78'' x 311⁄2'' x 767⁄8'' 4013⁄16'' x 321⁄8'' x 767⁄8''
2 Getting started with your KFM series 2.1 Location To your new equipment perform well please respect the following warnings: This is type 1 equipment, inte nded to work with 75°F / 55%RH. This equipment is intended for maintaining temperature only. Be sure products are not ambient temperature (must be cold) This equipment must be located in an indoor environment. Check for airdrafts and avoid them. Air movement from ac units shouldn’t be directed to the equipment.
1 2 3 4
2.2.1 Front and sides assemblies 4x - PRT01M04130 1 2 2.3 Check for damage At the end of production HYDRA KOOL products are carefully inspected. No damaged units are sent out. HYDRA KOOL doesn’t take responsibility for damage between factory and client. Possible damage on the unit must be checked to file a claim near the transportation company.
2.
Electrical board Remote control panel (KGH-OF/FD/OS/DS/ES/MS) Hot key connector Light switch Power signal Condensing unit switch Electrical board Dry control panel (KGH-OF/FD/OS/DS/ES/MS) 29
Return air grille Discharge air grille Night curtain Hinged doors Shutter 2.5 Check serial, model numbers and requested options Before start your equipment, check the serial number, model numbers and requested options.
Self contained numbers Remote numbers 31
2.6 Warning/Caution labels Before starting, HYDRA KOOL products have caution and warning labels to be respected.
Self contained labels Label 1 Label 9 Label 11 Label 12 Label 10 Label 2 Remote labels Label 15 Self contained labels (Shutter rails) Label 7 Label 8 33
Self contained and Remote labels Label 3 Label 4 Self contained and Remote labels (evaporator) Label 13 Label 14 34
Label 1 Label 2 CAUTION ATTENTION MOVING PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED PIÈCES MOBILES. NE FAIRE PAS FONCTIONNER AVEC DES PIÈCES ENLEVER Label 3 Label 4 -NOTE- TYPE 1 EQUIPMENT - AMBIENT LOCATION MUST NOT EXCEED 75 F AND 55% R.H. -NOTE- CETTE VITRINE TYPE 1 EST CONÇUE POUR FONCTIONNER SELON LES CONDITIONS DU MAGASIN ET NE DOIT DÉPASSER 75 F AND 55% R.H.
Label 9 Label 10 CAUTION ATTENTION RISK OF ELECTRIC SHOK. DISCONNECT ALL POWER BEFORE SERVICING UNIT RISQUE DE CHOC ELECTRIQUE. AVANT TOUT TRAVAIL COUPER LE COURANT Label 11 Label 12 CAUTION ATTENTION HOT PARTS. DO NOT OPERATE UNIT WITH (PART) REMOVED PIÈCES BRULANTES. NE FAIRE PAS FONCTIONNER AVEC LES PIÈCES ENLEVER Label 13 Label 14 CAUTION ATTENTION HAZARDOUS MOVING PARTS. DO NOT OPERATE UNIT WITH DECK PANS PIÈCES MOBILES DANGEREUSES.
2.7 Check your electrical installation This equipment can be connected to an outlet with 115V/ 60Hz/ 1 phase or 220V/ 60Hz/ 1 phase. For the wright connection check tension and frequency stated I the marking plate. Nema-5-15P Nema-5-20P 2.8 Electrical, drain and refrigeration connections (remotes only) Installation and service must be performed by a qualified technician.
2.9 Joining For joining follow the steps described.
3x - PAR00601011 DIN933 M6x65 8x - ANL00601002 8x - PAR00601007 DIN933 M6x20 14x- ANL00501006 DIN9021 M6 11x - PRC00101006 DIN934 M6 2X FIT00000316 A100 04 (2981⁄2'') 1x 13 10 1x 1x 1x 39
2x KGH-OF KIT0001U01000 40
10 10 41
G G 2X - FIT00000427 (9149/64") 42
10 B B B B C C B C B B B 13 13 B + - C 1x - DIN933 M6x20 2x - DIN9021 M6 1x - DIN934 M6 1x - DIN933 M6x80 2x - DIN9021 M6 1x - DIN934 M6 43
2.10 Plugging and start To start your equipment follow the steps: 1 - Check for page with parameters inside the manual. 2 - After uncrating and placed the equipment respecting all warnings set in 2.1 chapter, and all switches are set to off position, connect the equipment.
3 - Check lights, using button referenced on chapter 2.4. If not working consult the maintenance chapter. KGH-OF/FD/OS/MS only. 3.1 - For KGH-ES, lights and shutter are controlled by key referenced on 2.4 chapter. Turn the key to check lights and shutter. (Open shutter = lights ON) Open or close shutter only when needed to prevent motor burning. 4 - Check for shutter normal operation. Keep shutter rails clear for proper operation. Turn the key to control the shutter.
6 - Check for air movement in the discharge grille. 7 - Before loading, leave the equipment working for about 2h. 8 - Load your KGH-Series. Loading must be done respecting loading limits and weight per square foot mentioned in page xx. This equipment is intended for maintaining temperature, be sure the products are cold, and not ambient temperature. Volumes inside must respect the refrigerated shelf area. 1'' After loading check for any obstruction in the discharge and return air grilles.
Filter Evap pan Condenser Compressor Fan Controller 47
Defrost Refrigerant and charge (OZ) Circuit pressure (psig) Model All self contained KGH series use the following equipment: capillary tube, finned coil ventilated systems (condenser/evaporator), hermetic compressor, electrical water evaporation system .
3.
4 Electrical 4.1. Electrical specifications data Electrical data can be found on the marking plate. Standard equipment depending on the model type includes led lighting in all shelves and top, electrical shutter and anti sweat heaters.
EVP KGH-OF/MS/OS-60-S KGH-OF/MS-80-S KGH-ES-60-S KGH-ES-80-S | | | | | | | | | | | | Total amps (self contained) Electrical shutter Evap pan Fans Lights Model Compressor F.L.A./L.R.A. 220V/60Hz/1 phase CND | | | | | | | | | | | | Model Total amps (remotes only) The data regards to standard options only.
4.2. Electrical service receptacles (optional) Service receptacles are not intended nor suitable for large motors or other external appliances. Only for scales and lighted displays. Type Max.
4.3.
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 20 21 22 27 29 30 31 32 54 | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan
KGH-OF-40/50-S 55
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 20 21 22 27 29 30 31 32 56 | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan
KGH-OF-100(50+50)-S 57
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 20 21 22 27 29 30 31 32 58 | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan
KGH-OF-60-S 59
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 20 21 22 27 29 30 31 32 60 | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan
KGH-OF-80-S 61
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 20 21 22 27 29 30 31 32 62 | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Lamp switch Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan
KGH-ES-60-S 63
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 21 22 27 29 30 31 32 43 44 64 | | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Pilot light Switch Run capacitor Transformer Led lighting Socket Evaporative condensate pan Electrical shutter A key switch shutter
KGH-ES-80-S 65
Discription Nº 1 2 3 4 5 6 7 9 11 12 13 21 22 27 28 29 30 31 32 43 44 66 | | | | | | | | | | | | | | | | | | | | | Compressor Overload Relay Start capacitor Condenser fan Controller Temperature probe Terminal block Ground connection Evaporator fan Compressor relay Pilot light Switch Run capacitor Time delay relay Transformer Led lighting Socket Evaporative condensate pan Electrical shutter A key switch shutter
4.4. Electronic controller Carel - IR33F0AHE0 TECHNICAL SPECIFICATIONS Model Power supply IRxxxxExxxx Insulation guaranteed by the power supply Inputs Probe type Voltage 230 V~, 50/60 Hz 115V~, 50/60 Hz 115 to 230 V~, 50/60 Hz 12 to 24V~, 50/60 Hz, 12 to 30 Vdc 12V~, 50/60 Hz, 12 to 18 Vdc Power 3 VA, 25 mA~max. IRxxxxAxxxx 3 VA, 50 mA~max. IRxxxxHxxxx 6 VA, 50 mA~max. IRxxxxLxxxx 3 VA, 300 mA~/mAdc max.
Relay outputs depending on the model model relay EN 60730-1 250 V~ IRxxxx(E,A) (P,Q,S,U,V,X,Y,Z)xxx IRxxxx(E,A) (N,R,C,B,A,M,L,T)xxx IRxxxx(E,A) (N,R,C,B,A,M,L,T)xxx IRxxxx(O,L,H) (N,R,C,B,A,M,L,T)xxx IRxxxx(E,A) (P,Q,S,U,V,X,Y,Z)xxx IRxxxx(O,L,H) (N,R,C,B,A,M,L,T)xxx R2 (*) 5(1)A R3 (*) 5(1)A R1,R2 8 (4)A N.O. 6 (4)A N.C. 2 (2)A N.O./N.C.
Signals on the display The blinking status indicates a request for activatuin that cannot be implemented until the end of the corresponding delay times. Icon AUX Function COMPRESS. FAN DEFROST AUX ALARM CLOCK sent LIGHT SERVICE HACCP HACCP ON compressor ON fan ON defrost in progress auxiliary output AUX active delayed external alarm (before the expiry of the time “A7“) at least one timed defrost has been set auxiliary output LIGHT ACTIVE OFF comp.
Main parameters Symbol Code Parameter Models UOM Type /3 Probe display response MSYF - C 0 15 0 /5 Select ºC or ºF 0: ºC 1: ºF MSYF flag C 0 1 0 /A2 Configuration of probe 2 (S2) YF MS - C C 0 0 4 4 2 2 0: Probe absent 1: Product probe (display only) 2: Defrost probe 3: Condenser probe 4: Antifreeze probe Min Max Def.
5.2 Interior cleaning All operations must be done with the unit disconnected. Clean surfaces (glass/metal/plastic) with soft detergent or warm water. Do not use abrasive cleanser.
5.3 Shelf removing/adjustment All operations must be done with the unit disconnected. To remove or adjust shelves take care with light connections.
5.4 Front doors handling 5.4.1 Doors positions A-A B-B A-B B-A 5.5 Door installation All operations must be performed by a qualified technician. All operations must be done with the unit disconnected.
A 1 MOL01S02000 CAS00202000 x 2 DIN916 M4X10 2x 3 x VEI00101000 74 CAS00301000
B 1 MOL01S02000 CAS00202000 x 2 DIN916 M4X10 2x 3 x CAS00301000 VEI00101000 75
2x - DIN916 M5X16 2x - POR07M03060 1x - KGH-FD/DS-S(R)(D) 13 1x 76 1x UMB 2 1x UMB 2.
1 2.1 2 2.
4 CHV00601025 DIN916 M5X16 CHV00601020 5.6 Light substitution All operations must be performed by a qualified technician. All operations must be done with the unit disconnected. To replace lights follow the steps: - Turn off power and unplug the equipment.
5.7 Panels and protection grille removal Th is operation must be performed by a qualified technician. All operations must be done with the unit disconnected.
5.8 Condenser cleaning All operations must be performed by a qualified technician. All operations must be done with the unit disconnected. Condenser must be regularly cleaned (every month). Use a brush or vacuum it. To get to the condenser must remove frontal protection 10 10 5.9 Evaporator cleaning All operations must be performed by a qualified technician. All operations must be done with the unit disconnected.
10 10 5.10 Evap Pan cleaning This operation must be performed by a qualified technician. All operations must be done with the unit disconnected. Pan can be hot! This operation must be done weekly. To access the evap pan: - Remove protection grille. - Unplug the evap pan. - Relieve the screws and take the evap pan off. - Clean with soft detergent or warm water.
10 10 5.11 Drain inspection Check for drain obstruction and correct position every month (Remotes only).
5.12 Sliding condensing unit All operations must be done with the unit disconnected. All operations must be performed by a qualified technician. To replace components in the condensing unit you can slide it to have access. 5.13 Electrical shutter breakdown 5.13.1. Manual operation All operations must be performed by a qualified technician. Manual opening of the shutter only when no power situation. Make sure to insert key in the Wright place. For more information go to www.somfy.com.
5.13.2. Setting position All operations must be performed by a qualified technician. For more information go to www.somfy.com.
6 Troubleshooting/Service 6.1 Troubleshooting Service must be performed by a qualified technician. Doors not closing: Check for leveled floor. Check for obstruction. Remove doors and check the bearings. Lights not working: Check light switch position. Check light connections. Warm case temperature: Check for air return grille obstruction. Check for air drafts. Check store temperature. Check for condenser obstruction and cleaning. Check for frozen evaporator.
Equipment runs constantly: Condenser dirty. Condenser fan malfunction. Temperature and relative humidity too high. Starting relay burns out: Low voltage. High voltage. Compressor short cycles. Incorrect running capacitor. Incorrect relay. Head pressure too high: Unit overcharged. Air or other non condensable gases in the system. Clogged condenser. Defective condenser fan motor. Unit location too hot. Restriction in charge line.
Service by Type of action Date Serial number and model Service by 87
7 Warranty Xxx month warranty for all parts from the invoice date. A new part will be provided free of charge. Defective part must be returned to the manufacturer. Warranty claims: All claims must include model number, serial number, date of purchase, date of installation and additional information about the supposed defect. All service work must be authorized by MVP group. MVP group reserves the right to select the service company.
8 Notes 89
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MVP GROUP CORPORATION www.mvpgroupcorp.
