Hustler Z Super Z Owner’s Manual ••••••• Hustler Turf Equipment ••••• P.O.
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
TABLE OF CONTENTS 1. General Information.............................................................Sect. 1 2. Safety Precautions................................................................Sect. 2 3. Operation..............................................................................Sect. 3 4. Maintenance .........................................................................Sect. 4 5. Adjustments .........................................................................Sect. 5 6.
GENERAL INFORMATION This manual applies to the following equipment: Hustler Z tractor & 60” deck, number 926253 Hustler Z tractor & 60” deck, number 926295 Hustler Z tractor & 52” deck, number 926311 Hustler Z tractor & 52” deck, number 926345 Hustler Z tractor & 60” deck, number 926451 Hustler Z tractor & 60” deck, number 926469 Hustler Z tractor & 72” deck, number 926550 Hustler Z tractor & 72” deck, number 926568 Super Z tractor & 60” deck, number 926360 Super Z tractor & 60” deck, number 926378 Super Z
HUSTLER Z AND SUPER Z TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS (THREE YEAR (1200 HOURS OF USE) LIMITED WARRANTY ON DECK SPINDLE BEARING & DECK GAUGE FORK BEARING) WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to the original purchaser only: a. First and Second Year: Hustler Turf Equipment Tractors and Power Units are warranted for two (2) years or 1200 hours of use, whichever comes first, from date of delivery on all materials and workmanship.
● ● ● ● ● ● ● ● Equipment for purposes other than those for which it was designed Damages caused by disasters such as fire, flood, wind, and lightening Damages caused by neglect, abuse, abnormal use, improper or unreasonable use, accident, negligence or misuse Repairs or replacement resulting from the use of unauthorized parts, accessories or attachments Repairs or replacement as the result if any alterations or modifications, in the determination of Hustler Turf Equipment, which adversely affects t
SAFETY PRECAUTIONS ▲ Always operate machine in daylight or with adequate working lights. ▲ Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened. ▲ Always observe traffic laws while driving machine from one location to another.
▲ Never run the engine in an enclosed area unless any sign of loss of traction is detected. Wait until the condition that caused the problem is resolved before attempting to operate on the slope again. Terrain conditions can affect traction resulting in possible loss of control of the machine. Some of the conditions to be aware of are: 1. Wet terrain 2. Depressions in the ground; i.e. holes, ruts, washouts 3. Mounds of dirt 4. Soil type; i.e. sand, loose dirt, gravel, clay 5.
350157 Rev 11/02 Avoid skin contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing. Do not allow open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explosion if exposed to flame. Always remove the negative ground first and replace it last.
OPERATION 9 12 14 12 Hustler Z Controls 11 10 8 12 12 17 16 3 17 12 5 7 6 8 1 18 4 2 11 12 15 13 1. 2. 3. 4. Ignition Switch Throttle lever Control levers Deck clutch switch 5. 6. 7. 8. Deck lift pedal Hour meter Oil Pressure light Fuel tanks 9. 10. 11. 12. 13. 12 Hydraulic reservoir Battery Deck adjusting rod Anti-scalp wheels Discharge chute 14. 15. 16. 17. 18.
Deck lift pedal Hour meter Figure 3-5 3. Start the engine and allow it to warm up to operating temperature. 4. With the deck clutch switch down and the control levers in the brake position, slowly raise off of the seat. The engine should continue to run. 5. With the deck clutch switch up and/or the control levers in the neutral position, slowly raise off of the seat. The engine should stop within two seconds. 6.
and deck clutch switch is disengaged. 3. Use choke when engine is cold, or if warm engine fails to start within 5 seconds of cranking. Avoid flooding and operate engine without choking as soon as possible. 4. Set throttle at approximately 1/2 open position. 5. Insert key in ignition switch and rotate full clockwise to engage starting motor. Release key when engine starts. IMPORTANT: The engine starter should not be operated for periods longer than 30 seconds at a time.
FRONT OF TRACTOR FACES THIS DIRECTION N N FORWARD TRAVEL PIVOT TURN FORWARD TRAVEL RIGHT TURN REVERSE TRAVEL RIGHT TURN REVERSE TRAVEL N = Neutral Position Direction of arrows indicate direction of tractor movement. Figure 3-8 can damage turf. This is especially important when mowing. Tractor performance is maximum when the throttle is set at full rpm. This gives maximum power to the drive wheels and deck when needed. Use the control levers to control ground speed rather than engine rpm.
Side discharge chute Figure 3-9 WARNING: Never operate the mower deck with discharge chute removed or in raised position. WARNING: Always check area to be mown for rocks and other debris before mowing. Mower deck operation DANGER: Never attempt to make any adjustments to the mower deck while the engine is running or with the deck drive clutch engaged. Mower blades cannot be seen and are located very close to deck housing. Fingers and toes can be cut off instantly.
MAINTENANCE MAINTENANCE LOCATOR CHART 3 7 6 14 13 5 13 11 16 21 4 12 1 6 2 14 13 18 9 20 17 18 13 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
SERVICE AT INTERVALS INDICATED Verify safety start interlock system Visually inspect unit for loose hardware and/or damaged parts Visually inspect tires Check oil level, engine (1) Clean air intake screen (5) Clean foam element (5) Clean oil heat exchanger (5) Check fuel level Blades - sharpen & securely fastened Discharge chute - securely in place & in lowest position Grease deck idler Grease deck pusher arms Grease pump idler Grease deck height pivots Grease gauge wheel bearings Change engine oil & filter
Torque values given below: Ft-lbs. Use SAE multi-purpose grease. 5. Grease the two deck pusher arm pivots per the Maintenance Schedule. Use SAE multi-purpose grease. 6. Grease the blade spindle assemblies per the Maintenance Schedule. The spindle assemblies require lubrication annually. Each spindle shaft is equipped with a grease zerk located under the deck. Use no more than one or two ounces of SAE multipurpose grease, (1 to 2 pumps on an average grease gun). Do not force lubricant in to grease zerks.
Seat platform catch Seat platform Control lever Electric clutch Figure 4-5 Figure 4-4 Common circuit failures are usually caused by shorting, corroded or dirty terminals; loose connections, defective wire insulation or broken wires. Switches, solenoids and ignition components may also fail, causing a shorted or open circuit. Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage.
Fuel tank Cooling fan Engine Heat exchanger Figure 4-7 Figure 4-8 of operation or weekly, whichever occurs first. Check more often if system appears to be leaking or otherwise malfunctioning. Fluid level should be 1” from top of reservoir. Use only SAE 10W40 SG, SF/CC, CD service motor oil. Change hydraulic system filter element (Fig. 4-6) after first 50 hours of tractor operation, then replace filter and oil in reservoir every 500 hours thereafter.
Viewed from bottom for unit 1. Pump belt 2. Engine pulley 3. Pump idler pulley 4. Pump idler arm 5. Pump pulley 6. Electric deck clutch 7. Pump idler spring 1 Fuel shut-off valve 5 Figure 4-10 5 4 Engine oil filler tube 7 2, 6 3 Figure 4-12 2 5 Engine oil drain plug Engine oil filter Figure 4-11 When replacing the fuel filter, check the fuel line hoses for any cracks or leaks. Replace as needed. A fuel shut-off valve is located on each fuel tank (Fig. 410).
indicate failure, trim ravelings with a sharp knife. WARNING: If the pump belt fails, loss of control may occur when operating on a slope. Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively. Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.
WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury.
ADJUSTMENTS Introduction Control lever in the neutral position WARNING: Unless specifically required, DO NOT have engine running when servicing or making adjustments to tractor. Place control levers in the park brake position and remove ignition switch key. Repairs or maintenance requiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area.
lever and pump arms. Fig. 5-2 Neutral is properly adjusted when the control levers are in the neutral position and the drive wheels are not turning. If the tractor creeps in the neutral position the control linkage may be adjusted as follows: 1. Raise and block the tractor up so the drive wheels are off of the floor. 8. After adjusting for neutral it may be necessary to readjust the reverse spring and/or the control lever stop. Fig. 5-3 or Fig. 5-4 Control lever stops The control lever stops (Fig.
on the stops to drive straight without the operator making minor steering adjustments with the control arms. Reverse spring adjustment Spring housing The reverse spring (Fig. 5-4) is designed to bring the control levers to the neutral position after they are released from the reverse position. To adjust: 1. Make certain the control lever neutral adjustment is correct. If not, refer to Steering linkage section. 2.
Control lever Hustler Z shown Park brake slot Outside edge Travel slot Front brake link (right side) Figure 5-11 Figure 5-8 Control lever Super Z shown Park brake slot 1/8” Bypass valve Outside edge Hustler Z shown Figure 5-9 Figure 5-12 WARNING: Make certain machine is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating. Use only certified jack stands.
Spring Jam nut Jam nut Chain Anchor bracket Brake linkage Turnbuckle Tension idler Figure 5-13 6. 7. 8. 9. 10. 11. 12. 13. Super Z - Move the control lever to where it is just inside (1/8”) the park brake slot. Fig. 5-11 NOTE: When the control lever is against the outside edge of the the slot, the brakes should not be engaged. Rotate the tire. If the brake is adjusted properly the tire will still rotate but friction will start to become noticeable here.
Deck lift threaded rod Blocks Nut Nut Chains Figure 5-17 Stop handle Figure 5-19 Height adjusting stop Deck lift threaded rod Nut Nut Chains Figure 5-18 Figure 5-20 8. Start the leveling process on the left front of the tractor. 9. Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1". Fig. 5-23 10. Jam both nuts against the block. 11.
Deck lift assist springs Lift block 5/16” bolt Adjuster 1” Jam nut 1” Hardware Deck lift rod Figure 5-21 Figure 5-23 Height adjusting stop Foot pedal 1/4” plate Nuts Figure 5-22 21. 22. 23. 24. 25. 26. 27. 28. Figure 5-24 rod until there is slack in the deck lift chain. Fig. 5-20 Tighten the appropriate nut until the chain just becomes tight, making sure that the deck stays tight against the 3" block.
cm to 1.9 cm) below the deck. With the unit sitting on a flat level surface, the front wheel position can be adjusted up or down as needed from 3/4” to 1-3/4” (1.9 cm to 9.5 cm) below the blade surface. Move the front wheels up or down, in 1/2” (1.3 cm) increments, using the different axle mount holes in the wheel mount bracket. Fig. 5-25 When adjusting the rear anti-scalp wheels, the wheel should be in the lower axle mount hole when the front antiscalp wheels are in the lower or middle axle mount holes.
TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
STORAGE When storing the unit at the the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season. 5. 1. Remove all grass, dirt, and trash from tractor and mower. Clean tractor and mower and touch up all scrapes with Hustler spray paint. 2. Clean paper air filter. Replace if necessary. Wash and re-oil foam precleaner. 3. Check thoroughly for any worn or damaged parts that need replacing and order them from your dealer. 4.
PRODUCT LITERATURE Hydraulic pump information This section contains sources of additional literature concerning your tractor. Literature should be ordered from your Hustler dealer or direct from indicated source. Power to wheel motors is supplied by two Hydro-Gear hydraulic pumps. For more information: Hydro-Gear Customer Services 1411 So.
FREQUENTLY ORDERED PARTS Part No. 027912 027920 768341 783939 781443 782292 781310 068478 780171 780155 772079 777391 782516 781898 783977 Description Lubrizol 7 oz. bottle Lubrizol 10 oz.
Hustler Z Parts Manual (P/N 350165) Order Form Super Z Parts Manual (P/N 355750) Order Form To order by mail: Fill out this form, fill out the credit card information or attach a check and send it to: Hustler Turf Equipment P.O. Box 808 Hesston, KS 67062 To order by e-mail: Using this form as a guide, send all necessary information, including credit card information to: jdewitt@excelhustler.
8-4 350157 Rev 11/02
TECHNICAL SPECIFICATIONS ENGINE SPECIFICATIONS Kawasaki Horsepower 23 No. of Cylinders 2 Displacement 41.2 CU IN (675 CC) Compression Ratio 8.1:1 Max. Torque 39.8 FT LBS @ 2400 RPM Starter 12-volt (.8 KW), solenoid shift positive engagement. Ignition Electronic. Charging System 12-volt, 15-amp. Fuel Unleaded gasoline with octane rating of 87 or higher. Fuel Filter Replaceable, automotive-type. Cooling Air cooled. Flywheel fan. Governor Mechanical. Warranty 1 year limited.
INDEX PAGE Hydraulic pump belt adjustment ......................................5-5 Hydraulic pump information............................................8-1 Hydraulic system..............................................................4-4 Indicators..........................................................................9-1 Instrumentation ................................................................3-2 Lubrication .......................................................................
