User Guide

ManualsBrandsHustler ManualsOther102939

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

Hustler TrimStar

Geardrive Walkbehind

Parts Manual

927632 Rev. 5/05

927640 Rev. 5/05

927657 Rev. 5/05

Summary of content (40 pages)

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Hustler TrimStar Geardrive Walkbehind Parts Manual ••••• P.O. Box 7000 ••• Hesston, Kansas • 927632 927640 927657 Rev. 5/05 Rev. 5/05 Rev.
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Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents 32" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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c-2 102939 5/05
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Chapter 1 General Information This Manual covers Hustler TrimStar Geardrive Walkbehind 13/32 model 927632, Hustler TrimStar Geardrive Walkbehind 15/36 model 927640, & Hustler TrimStar Geardrive Walkbehind 17/48 model 927657. Frequently Ordered Parts PART NO.
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Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts.
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Chapter 2 Contents 32” Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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32" Front Deck Assembly 3 4 5 1 7 18 4 19 2 8 6 23 20 24 18 21 22 2 24 9 12 11 13 14 15 16 10 4 32 17 25 1 26 27 28 29 30 31 33 36 35 34 18 38 25 37 48 39 18 34 18 40 49 41 43 39 42 44 45 46 47 2-2 102939 5/05
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32" Front Deck Assembly INDEX NO. PART NO. QTY. 1 253030 2 .375-16 FEMALE 4 PRONG KNOB 2 767954 4 FW .406 X .812 X .060 SAE 3 392050 1 32" TSG DECK COVER 4 076349 3 HP .094 X 1.530 CD 5 393126 1 LARGE YOKE 6 076745 1 CE .375 X 1.125 .15 X .968 7 323002 1 BLADE DRIVE LINKAGE 8 754358 1 SB .375 X .375 SH .312-18 9 363240 1 SHOULDER SPACER 10 363085 1 CAM LINK 11 363080 1 RIGHT EYEBOLT 12 016832 4 NT .
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NOTES: 1. Torque to 90 ft. lbs. 2. Includes Items 39 through 42.
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36" Front Deck Assembly 3 4 5 1 6 7 18 8 19 2 23 20 24 18 21 22 2 24 25 9 4 12 11 13 15 10 4 14 16 17 27 26 27 28 33 29 1 30 31 32 37 34 36 18 35 39 25 49 38 18 35 50 18 40 41 44 42 40 43 45 46 47 48 2-6 102939 5/05
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36" Front Deck Assembly INDEX NO. PART NO. QTY. 1 253030 2 .375-16 FEMALE 4 PRONG KNOB 2 767954 4 FW .406 X .812 X .060 SAE 3 392060 1 36" TSG DECK COVER 4 076349 3 HP .094 X 1.530 CD 5 393126 1 LARGE YOKE 6 076745 1 CE .375 X 1.125 .15 X .968 7 363194 1 BLADE DRIVE LINKAGE 8 754358 1 SB .375 X .375 SH .312-18 9 363240 1 SHOULDER SPACER 10 363085 1 CAM LINK 11 363080 1 RIGHT EYEBOLT 12 016832 4 NT .
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NOTES: 1. Torque to 90 ft. lbs. 2. Includes Items 40 through 43.
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48" Front Deck Assembly 4 3 5 7 6 18 4 19 23 34 1 20 13 24 18 10 15 51 50 22 23 24 1 22 58 2 53 62 51 2 52 24 17 14 2 16 29 30 31 26 33 32 27 54 59 28 27 26 18 37 55 4 24 25 60 25 8 9 21 2 57 11 12 18 56 18 18 36 35 25 39 38 49 35 40 41 18 35 42 44 40 43 45 46 47 48 2-10 102939 5/05
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48" Front Deck Assembly INDEX NO. PART NO. QTY. 1 253030 2 .375-16 FEMALE 4 PRONG KNOB 2 767954 6 FW .406 X .812 X .060 SAE 3 393128 1 48" TSG DECK COVER 4 076349 3 HP .094 X 1.530 CD 5 393126 1 LARGE YOKE 6 076745 1 CE .375 X 1.125 .15 X .968 7 483028 1 BLADE DRIVE LINKAGE 8 754358 1 SB .375 X .375 SH .312-18 9 363240 1 SHOULDER SPACER 10 363085 1 CAM LINK 11 363080 1 RIGHT EYEBOLT 12 016832 4 NT .
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INDEX NO. PART NO. QTY. DESCRIPTION 52 483003 1 BELT TENSION ROD 53 483025 1 TSG IDLER PULLEY 54 483017 1 RH IDLER SPACER 55 705137 1 FW .391 X 1.25 X .060 ZNYC 56 056036 1 CS .375-16 X 2.25 HX G5 57 483031 1 48" TSG RH SPINDLE BELT 58 583107 1 PULLEY 59 363378 1 RAISED PULLEY 60 583110 1 PULLEY SPACER 61 482005 1 ARM RH IDLER NOTES: 1. Torque to 90 ft. lbs. 2. Includes Items 40 through 43.
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Caster Assembly 1 2 4 3 2 1 5 6 8 7 10 11 10 9 12 2-14 102939 5/05
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Caster Assembly INDEX NO. PART NO. QTY. DESCRIPTION 1 363006 5 CASTER SPACER 2 363007 2 FLANGE BEARING 3 392070 1 CASTER SUPPORT W/ BEARINGS 4 012005 1 GREASE FITTING 5 392057 1 CASTER FORK 6 109020 1 QUICK PIN 7 042630 1 CS .500-13X6.50 HX G5 ZNYC 8 781567 1 NT .50-13 H8ZY NL 9 306969 1 GAGE WHEEL SPACER 10 772806 2 BEARING CAP 11 772814 1 BEARING, 3/4" ROLLER 12 393091 1 WHEEL/TIRE ASSEMBLY 9 X 3.50 NOTES 1. Quantities are per caster.
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2-16 102939 5/05
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Chapter 3 Contents Lower Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Upper Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Lower Tractor Assembly 2 1 3 1 4 5 7 9 6 10 11 8 12 13 14 15 16 27 28 26 18 25 28 29 17 30 22 19 20 26 33 31 24 32 20 21 35 36 21 39 28 8 51 52 49 47 11 50 40 41 54 45 42 7 43 57 26 38 14 34 48 46 37 23 47 28 53 8 44 55 3-2 56 102939 5/05
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Lower Tractor Assembly INDEX NO. PART NO. QTY. 1 363312 2 MATCH SET DRIVE BELT 2 030601 2 .312-18X .500 SH NL 3 363137 2 2-GROOVE SHEAVE 4 363087 2 TRANS SHAFT SPACER 5 363292 2 2-BOLT FLANGE BEARING 6 036244 4 CS .375-16 X 1.00 HX G5 7 108508 3 SNAP RING 8 086660 5 NT .
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INDEX NO. PART NO. QTY. DESCRIPTION 45 363220 1 TRANSMISSION SHEAVE 46 523320 1 BELT GUIDE 50 076349 4 HP .094 X 1.530 CD 51 363177 4 3/8" PUSH NUT 52 363135 2 BRAKE CONNECTOR 53 791673 2 .625 X .480 X .042 ZNYC CLIP E 54 362026 2 BRAKE CONNECTOR 55 393125 2 TSG BRAKE BAND 56 016410 2 CS .375-16 X 2.
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Upper Tractor Assembly 1 2 17 7 4 3 10 6 8 12 11 16 15 28 20 23 25 24 25 9 13 38 14 39 44 29 11 22 24 7 18 19 5 11 30 21 10 36 31 26 35 45 46 43 47 42 40 37 50 51 55 10 61 62 48 10 54 56 60 54 57 58 59 24 27 52 53 77 41 40 69 24 68 34 48 33 76 75 33 59 11 14 64 74 70 10 54 63 33 41 73 67 65 57 66 12 3-6 71 10 72 102939 5/05
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Upper Tractor Assembly 102939 5/05 INDEX NO. PART NO. QTY. DESCRIPTION 1 779306 1 3.5" CAP FUEL 2 792044 1 WALKBEHIND FUEL TANK 3 785295 1 FUEL SHUTOFF VALVE GROMMET 4 783944 1 FUEL SHUT-OFF VALVE 5 015818 1 FUEL LINE, 21.5" 6 000323 2 CLIP 7 363022 2 ADJUSTMENT LEVER GRIP 8 362060 1 SHIFTER LEVER W/ GRIP 9 363128 1 SHIFTER BRACKET 10 086660 6 NT .375-16 HX LK NY 11 767954 4 FW .406 X .812 X .060 SAE 12 756270 4 CS .312-18X1.
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INDEX NO. PART NO. QTY. DESCRIPTION 49 393127 1 OPC SWITCH NUT 50 055863 2 NT # 6-32 HX NL ZN 51 363164 1 BLADE SWITCH 52 077842 2 MS # 6-32 X1.000 RD SL 53 363221 2 CABLE CLIP 54 036244 8 CS .375-16 X 1.00 HX G5 55 393104 1 LOWER HANDLE 56 725796 2 CS .375-16X4.00 HX G8 ZNYC 57 768523 6 FW .343 X .687 X .051/.080 HD ZNYC 58 064006 4 CS .312-18X .625 HX G5 ZNYC 59 016899 6 NT .375-16 HXFLK ZNYC 60 015495 1 STRAIGHT GREASE FITTING 61 791673 1 CLIP E, .
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Chapter 4 Contents 48" Mulch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 36" & 32" Mulch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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48" Mulch Kit (391015) 48" DECK 8 9 2 1 4 6 7 5 3 9 10 EXISTING HARDWARE INDEX NO. PART NO. QTY. DESCRIPTION 1 363314 1 DISCHARGE COVER 2 483038 1 CENTER MULCH BAFFLE 3 483049 3 16.00" TSG MULCH BLADE 4 363297 1 SELF FORMING CLIP 5 036236 1 CS .312-18 X 1.000 HX G5 6 049346 1 FW .375 X .870 X .078 ZNYC 7 058776 1 NT .312-18 HX ZY NL 8 052860 1 CS .375-16X1.25 HX G5 9 767954 2 FW .406 X .812 X .060 SAE 10 086660 1 NT .
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36" & 32" Mulch Kit (391014 & 391013) 32" DECK 9 8 11 1 4 5 6 7 2 7 9 3 10 EXISTING HARDWARE INDEX NO. PART NO. QTY. 1 363314 1 DISCHARGE COVER 2 363299 1 BLADE DIVIDER (36" KIT–391014) 323037 1 BLADE DIVIDER (32” KIT–391013) 523376 2 18.00" TSG MULCH BLADE (36" KIT) 483049 2 16.00" TSG MULCH BLADE (32” KIT) 4 363297 1 SELF FORMING CLIP 5 036236 1 CS .312-18 X 1.000 HX G5 6 049346 1 FW .375 X .870 X .078 ZNYC 7 058776 2 NT .312-18 HX ZY NL 8 052860 1 CS .
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4-4 102939 5/05
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Chapter 5 Contents Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Tractor Decals 2 1 3 4 6 5 5-2 102939 5/05
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Decals INDEX NO. PART NO. QTY.
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Deck Decals 1 2 1 3 INDEX NO. PART NO. QTY. DESCRIPTION 1 793570 2 DECK WARNING FST DECAL 2 727172 1 'MADE IN U.S.A.
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Numerical Index Part No. Page No. Part No. Page No. Part No. Page No.
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Part No. Page No. Part No.