User Guide

SERVICING THE INDIVIDUAL PARTS
D
21
ASSMBLING THE COUNTERSHAFT (4-SPEED/6-SPEED)
–Clamp the countershaft in a vise with the toothing for the Ritzel
facing down (use protective jaws).
– Carefully oil all parts before assembling.
– Mount the needle bearing (1) and the 2nd gear idler (2) on the
countershaft with the recess for the shift dogs facing up.
– Mount the stop disk (3) (25.2x32x1 mm) and the circlip (4) with the
sharp edge facing up.
– Mount the 6th gear sliding wheel (5) with the shift groove facing up.
– Mount the circlip (6) and the stop disk (7) (25.2x32x1 mm).
– Mount the 2 transmission gear bushings (8+9) and the 4th gear idler
(10) with the recess for the shift dogs facing down.
–Mount the 3rd gear idler (11) with the recess for the shift dogs facing
down.
– Mount the stop disk (12) (25.2x32x1 mm) and the circlip (13).
– Slip on the 5-speed sliding wheel (14) with shift groove facing down
and the stop disk (15) (21x28x1 mm).
– Mount the needle bearing (16) and 1st gear idler (17) with the recess
facing down.
– Finally, check all gears for smooth operation.
2
1
3
4
5
6
7
10
11
12
13
14
15
16
17
8
9