User Manual

26
Disc Brake System Adjustment: (various models)
G
F
E
C
B
A
D
g A
BRAKE ADJUSTMENT (see  g-A):
1. Loosen the Cable Clamp Bolt
A
.
2. Push the Brake Arm
B
toward the Adjusting Barrel
C
(this applies the brake).
3. While holding the Brake Arm, pull the slack out of the Cable End
D
(through the Cable
Clamp) and tighten the Cable Clamp Bolt
A
.
WARNING: Do not over tighten the Cable Clamp. Over tightening the Cable
Clamp may cut the Cable and cause injury to the rider or to others.
4. Pull and release the brake lever several times to set the Brake Cable.
5. Spin the wheel. It should spin freely. If the Disc cannot spin freely in the Caliper, the
Cable might be too tight. Loosen the Cable Clamp Bolt and allow the brake arm to move
away from the adjusting barrel – repeat steps 1 through 4 until the wheel spins freely.
NOTE: An initial gap of 0.3mm (0.01 inch) is recommended.
6. A properly adjusted Caliper is set such that, the pads contact the Disc at approximately
1/3 lever travel and stops the disc at approximately 2/3 lever travel.
7. Minor adjustment can be made by turning the Adjusting Barrel on the brake lever or the
continued >>
NOTE: For Hydraulic Brakes, see Manufacturer’s instructions included with this product.
Maintenance
11
Installing the Front Wheel
A
E
F
C
D
I
B
G
H
WARNINGS:
• Do NOT use Axle Nuts
G
without serrations to
attach the front wheel.
• Failure to obey these steps can allow the front
wheel to loosen while riding. This can cause
injury to the rider or to others.
NOTE: If any hardware is already
attached, remove and set
aside.
MOUNTING
FENDER:
1. Insert Fender
A
up
into Fork as shown.
2. Install Front Light
and Mounting Bolt
C
through Fork
and Fender Tab
B
.
3. Install Nut
D
securely.
MOUNTING WHEEL:
4. Set the wheel into
the Front Fork
B
making sure the
Disc Brake
E
 ts up
into the Disc Brake
Caliper
F
.
5. Install Wheel
Retainers
H
making sure Wheel
Retainer tabs are in the fork tab holes as shown.
6. Install Axle Nuts
G
with serrated surface facing IN.
7. With the wheel in the center of the fork, tighten both Axle Nuts securely. Ensure
wheel spins freely without contacting fork or fender.
MOUNT FENDER BRACES:
Move Fender Braces so that lower mounting holes line up
I
and install one bolt on each
brace securely.
Assembly