Instructions/Assembly Guide

12
Handlebar and Stem Installation (various models)
BEFORE STARTING:
• Remove plastic Cap
C
from the end of the Stem
D
. Loosen Stem Bolt
E
as needed.
• Push Re ector
F
UP on Stem (if equipped) - Rotate Handlebar Re ector Forward -
tighten as needed.
• Push Collar
G
UP on Stem (if equipped).
1. Insert the Stem into the Fork Locknut
B
up to the top of the MIN-IN mark
A
.
2. Tighten the Stem Bolt
E
just enough to hold it in position.
3. If necessary, loosen the Handlebar Clamp Nut
H
and rotate Handlebar into a comfort-
able riding position.
4. Tighten Handlebar Clamp Nut
H
just enough to hold it in position.
5. Align the Stem with the front tire/fork and tighten the Stem Bolt
E
securely (see Test-
ing Stem, next section). Torque 17-19NM
6. If necessary, re-adjust Handlebar and tighten Clamp Nut
H
securely.
WARNINGS:
• To prevent steering system damage and possible loss of control, the “MIN-IN” (minimum
insertion) mark
A
on the stem must be below the top of the Fork Locknut
B
.
• The Front Brake (if equipped) must be positioned in FRONT of the Fork.
• Ensure the Fork is pointing FORWARD before proceeding.
• Do not over tighten the stem bolt. Over tightening the stem bolt can damage the steering
system and cause loss of control.
• If the handlebar clamp in not tight enough, the handlebar can slip in the stem. This can
cause damage to the handlebar or stem, and can cause loss of control.
C
E
A
B
H
H
H
D
G
F
Assembly