Installation Guide
Table Of Contents
- Part 1 - General Safety Information
- Part 2 - Before You Start
- Part 3 - Prepare the Boiler
- A. Locating the Boiler
- B. Structure
- C. Leveling
- D. Clearances for Service Access
- E. Wall Mounting Considerations
- F. Wall Mounting Instructions
- G. Residential Garage and Closet Installations
- H. Exhaust Vent and Intake Pipe
- I. Carbon Monoxide Detectors
- J. Prevent Combustion Air Contamination
- K. Removing a Boiler from a Common Vent System
- K. Water Chemistry Requirements*
- L. Technical Specifications
- Part 4 - Piping
- A. General Plumbing Information
- B. Relief Valve
- C. Backflow Preventer
- D. Potable Expansion Tank
- E. Circulators
- F. Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
- G. Circulator Sizing
- H. Check / Control Water Chemistry
- I. Plumbing
- J. Fill and Purge Heating System
- K. Glycol Antifreeze Solutions
- L. Zoning with Zone Valves
- M. Zoning with Circulators
- N. Multiple Boilers
- O. Applications*
- Part 5 - Venting
- Part 6 - Condensate Removal
- Part 7 - Wiring
- A. Installation Must Comply With
- B. Field Wiring Terminations
- C. Field Wiring
- D. Line Voltage Wiring for Standard Boiler
- E. Alarm Connections
- F. Low Voltage Connections for Standard Boiler
- G. Thermostat
- H. Outdoor Sensor
- I. Indirect Sensor
- J. Optional 0-10 Volt Building Control Signal
- K. Optional UL353 Low Water Cut-Off Interface Kit
- L. Wiring of Cascade System Communication Bus
- M. Cascade Master Pump and Sensor Wiring
- N. Cascade Follower Pump and Sensor Wiring
- Part 8 - Gas Connections
- Part 9 - Start-Up Preparation
- A. Check / Control Water Chemistry
- B. Check for Gas Leaks
- C. Freeze Protection (When Used)
- D. Fill and Test Water System
- E. Purge Air from Water System
- F. Check Thermostat Circuit(s)
- G. Condensate Removal
- H. Final Checks Before Starting Boiler
- I. Setting Up a Single Boiler
- J. Setting Up a Cascaded System
- K. Lockout Condition
- L. Cascade System Programming
- Part 10 - Start-Up Procedure
- Part 11 - Start-Up Procedures for the Installer
- Part 12 - Troubleshooting
- Part 13 - Maintenance
- Part 14 - Shutdown
- Part 15 - Installation Checklist
- Part 16 - Maintenance Report
- Part 17 - Replacement Parts

LP-387 Rev. 011 Rel. 006 Date 6.28.19
59
RETURN SENSOR F03
PUMP ON
F03 indicates the return temperature sensor
of the boiler has failed. The boiler will not
restart until a technician replaces the sensor
and pushes RESET on the display. This is
a serious safety issue as indicated by the
illuminated red light and the word LOCKOUT
ashing on the display. During this lockout
fault, the pump will be on.
1. Check circulator pump operation.
2. Ensure adequate ow through the boiler by accessing
the status menu and determining there is less than a 50
o
F
rise from the return thermistor to the supply thermistor.
3. Troubleshoot thermistor by following the steps in F02.
FLUE SENSOR F04
PUMP ON
F04 indicates that the ue temperature
sensor of the boiler has failed. The boiler will
not restart until a technician replaces the
sensor and pushes RESET on the display.
This is a serious safety issue as indicated
by the illuminated red light and the word
LOCKOUT ashing on the display. During this
lockout fault, the pump will be on.
Inspect the ue sensor for physical damage or corrosion
and replace it if necessary. Check the electrical connection
to the ue sensor and repair as necessary. Measure the
resistance of the sensor and refer to the sensor resistance
table in this manual. The temperature on the chart should
be close to the temperature in the ue. If not, replace the
ue sensor.
SUPPLY TEMP HIGH F05
PUMP ON
F05 indicates the boiler supply temperature
is excessive. When accompanied by the
red FAULT light and LOCKOUT ashing on
the display, this code indicates the supply
sensor temperature has exceeded 199
o
F and
a serious safety issue exists. The boiler will
not restart until a technician determines and
repairs the cause of excessive temperature
and pushes RESET on the display.
If the FAULT light is not illuminated and
this message is displayed, the supply tem-
perature of the boiler is at or above 199
o
F.
The message will clear automatically when
the temperature drops below 194
o
F. During
the time that this fault is displayed, the
pump will be on.
1. Check circulator pump operation.
2. Ensure adequate ow through the boiler by accessing
the status menu and determining there is less than a 50°F
rise from the return thermistor to the supply thermistor.
3. Check the direction of ow o the boiler circulator.
(See Applications in this manual.)
4. Troubleshoot the thermistor by following steps in F02.
RETURN TEMP HIGH F06
PUMP ON
This display indicates that the boiler
return temperature is excessive. When
accompanied by the red FAULT light and
LOCKOUT ashing on the display, this code
indicates that the return sensor temperature
has exceeded 199
o
F and a serious safety
issue exists. The boiler will not restart until a
technician determines and repairs the cause
of excessive temperature and pushes RESET
on the display.
If the red FAULT light is not illuminated and
this message is displayed, then the return
temperature of the boiler is at or above
199
o
F. The message will clear automatically
when the temperature drops below 194
o
F.
During the time that this message or lockout
fault is displayed, the pump will be on.
1. Check circulator pump operation.
2. Ensure adequate ow through the boiler by accessing
the status menu and determining there is less than a 50°F
rise from the return thermistor to the supply thermistor.
3. Check the direction of ow on boiler circulator. (See
Applications in this manual.)
4. Troubleshoot thermistor by following steps in F02.










