HP Integrity rx1620 Maintenance Guide HP Part Number: AB430-96014 Published: January 2012 Edition: 3
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Contents 1 About This Document..................................................................................5 What’s in This Document...........................................................................................................5 Typographical Conventions...................................................................................................5 Related Documents...................................................................................................................
Removing and Replacing the PCI I/O Riser Assembly..................................................................50 Removing the PCI I/O Riser Assembly...................................................................................50 Replacing the PCI I/O Riser Assembly..................................................................................52 Removing and Replacing PCI Cards..........................................................................................53 Removing a PCI Card........
1 About This Document This document describes how to maintain your HP Integrity rx1620 Server, Regulatory Model Number: RSVLA-0406. The document printing date and part number indicate the document’s current edition. The printing date will change when a new edition is printed. Minor changes may be made at reprint without changing the printing date. The document part number will change when extensive changes are made.
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2 Installing and Configuring This chapter provides information required in installing additional components and configuring the HP Integrity rx1620 Server.
1. Remove the slot filler that is installed in slot 1. CAUTION: If the HP Server is to be operated with only a single hard disk drive installed, the hard disk drive slot filler must be installed to insure proper cooling. If a hard disk drive is installed in slot 1, retain the slot filler to be reinstalled if the drive is removed. Figure 2 Filler Removal from Slot 1 2. Slide the hard disk drive into slot 1 until it is seated.
Figure 3 Disk Drive Installation in Slot 1 3. 4. 5. Close the drive-ejector handle by pushing it down until it clicks. The hard disk drive is now correctly installed. Validate the hard disk drive installation by: a. If the server does not have a management processor installed, at the EFI shell prompt input shell> info io to interrogate the system for proper identification of the drive. b.
Installing Processors and Memory This section provides information about installing processors and memory. The processors and memory slots are located on the system board, which is accessible by removing the system cover. WARNING! Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position.
Figure 4 Processor Location 1. 2. 3. 4. Remove the cover. See “Removing and Replacing the Cover” (page 30). Remove the sheet metal air duct by pulling it straight up. If the CPU dust cover is installed, remove the dust cover. If the CPU airflow blocker is installed, remove the airflow blocker. CAUTION: If the HP Server is to be operated with only a single processor installed, the CPU airflow blocker must be installed to insure proper cooling.
Figure 5 Removing the Airflow Blocker, CPU Dust Cover, and Air Duct 5. Unlock the processor-locking mechanism using the special processor tool (P/N 5069-5441), or equivalent 2.5 mm hex tool, shipped with your replacement processor assembly. Insert the tool into the lock and rotate the special processor tool 180 degrees counterclockwise. Verify that the processor-locking mechanism is rotated into the unlocked position.
Figure 6 Unlocking the Processor Locking Mechanism 6. 7. Remove the pin cover and protective caps for the captive screws on the processor. Place the processor and heatsink assembly over the processor socket. Use the four locator posts on the assembly to align with the locator holes on the system board. Make certain that the connector that will mate with the processor power pod is pointing toward the back of the chassis.
8. Use the special processor tool (P/N 5069-5441) shipped with your replacement processor assembly to lock the processor in place on the system board. To do this, insert the special processor tool into the lock and rotate it clockwise 180 degrees. Figure 8 Locking the Processor Assembly in Place IMPORTANT: Before proceeding to step 9, make sure the processor is locked in place on the system board, or the processor will be damaged when the captive screws are tightened. 9. Screw in the four captive screws.
Figure 10 Connecting the Processor Power Pod 11. Align the two mounting screw holes on the power module with their screw holes on the system board’s metal mounting bracket. Screw in the power module mounting screws.
Figure 11 Securing the Processor Power Pod 12. Connect the power pod cable to the power connector on the system board.
Figure 12 Connecting the Power Cable 13. Reinstall the sheet metal air duct. 14. Replace the cover. 15. Verify that the newly installed processor works: • Run the info cpu command at the EFI shell prompt, or • Run cpu diag from Offline Diagnostic CD for full functional check. Installing Additional Memory The HP Integrity rx1620 Server has 8 memory sockets for installing DDR SDRAM memory modules. These memory modules can either be 256MB, 512MB, 1GB, or 2GB size.
Figure 13 DIMM Loading Order DIMM Locations Eight DIMM slots are provided on the system board. These DIMM slots are designated in ordered pairs. 0A and 0B, 1A and 1B, 2A and 2B, and 3A and 3B. DIMM sizes within each pair must match. Loading order for the DIMM slots is sequential with the loading order being slot 0, slot 1, slot 2 and slot 3. The memory subsystem supports chip spare functionality.
Figure 14 DIMM Locations Installing DIMMs To install DIMMs, perform the following steps: Installing Additional Memory 19
1. Turn off the system, disconnect all cables, and remove the system cover. CAUTION: To ensure that memory modules are not damaged during removal or installation, power off the server and unplug the power cord from the AC power outlet. Wait until the power on/off LED on the control panel turns off before removing or installing memory. Observe all ESD safety precautions before attempting this procedure. Failure to follow ESD safety precautions could result in damage to the server. 2. 3. 4.
6. 7. Replace the cover, reconnect all cables, and turn on the power. Verify that the newly installed memory works: • Run the info mem command at the EFI shell prompt, or • Run memdiag from the Offline Diagnostics CD to insure that the memory is functional. Installing Additional PCI Cards The server may contain up to 2 PCI cards. PCI cards are located on the I/O riser assembly.
Figure 16 Using Jackscrew to Release PCI I/O Riser 3. 22 Remove the PCI I/O Riser from the chassis.
Figure 17 Removing the PCI I/O Riser Assembly 4. Remove the PCI slot cover. Figure 18 Removing a PCI Slot Cover 5. Grasp the edges of the PCI card being installed and gently press the connector into the PCI I/O riser connector. NOTE: Full length PCI cards may only be installed in slot 1, the top slot of the PCI I/O riser assembly. The lower slot (slot 2) can only accept half length cards.
Figure 19 Installing a PCI Card 6. 7. 8. 9. Insert the card mounting screw and secure with a T-15 driver. Replace the PCI I/O riser assembly by positioning the connector over the mating connector on the system board and then turning the jackscrew to complete the connector mating. Connect any cables that are required by the PCI card. Replace the cover. See “Removing and Replacing the Cover” (page 30).
Figure 20 Removing the MP Card Blank 5. 6. 7. Remove the insulator between the battery and the battery socket on the management processor card. Align the MP card over the two mounting posts on the system board and align the three connectors of the MP card with the cutouts on the rear panel. Carefully push the 10/100 Management LAN, 15-pin VGA and 25-pin serial connectors through their openings on the rear panel.
Figure 21 Connecting the Management Processor Card 10. Screw in the two external mounting posts that are located on both sides of the 25-pin serial connector.
Figure 22 Installing the External Mounting Posts 11. Replace the system cover and reconnect the power and external cables. Information required to access, configure and to utilize the management processor is provided in Chapter 4, “Utilities,” of the HP Integrity rx 1620 Operations Guide.
3 Removing and Replacing Components This chapter provides instructions for removing and replacing components of the HP Integrity rx1620 Server. Safety Information Follow the procedures listed below to ensure safe handling of components and to prevent harm to both you and the HP Server: • Use an antistatic wrist strap and a grounding mat, such as those included in the Electrically Conductive Field Service Grounding Kit (P/N 9300-1155). • Handle accessory boards and components by the edges only.
Insert the Server into the Rack To insert the server into the rack, perform the following steps: 1. Press the rail clips on either side of the server inward and push the server into the rack until it stops. 2. Replace the T-25 screws that fasten the server to the rack. Removing and Replacing the Front Bezel The server does not have to be turned off to remove the front bezel. The front bezel of the HP Integrity rx1620 Server consists of a left and right bezel part.
Removing and Replacing the Cover CAUTION: Do not operate the server without the cover in place. Operation of the server without the cover in place will result in system failure. Operation of the server without the cover in place will make the server susceptible to EMI and overheating problems. Observe all ESD safety precautions before attempting this procedure. Failure to follow ESD safety precautions could result in damage to the server.
1. Align the tabs on the cover with the slots on the sides of the chassis. Figure 25 Aligning the Cover 2. Close the cover by moving the latch handle clockwise.
Removing and Replacing System Memory System memory DIMMs are located on the system board. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing system memory. Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position.
Installing System Memory To install DIMMs, perform the following steps: 1. Align the DIMM with the socket located on the system board. 2. Gently and evenly push on each side of the DIMM until it seats in the socket. Ensure the extraction levers are in the closed position. 3. Replace the top cover. Figure 28 Removing and Replacing a Processor This section provides information about removing and replacing processors. Processors are located on the system board.
Figure 29 Processor Location WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing a processor. Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position. Failure to observe this warning could result in personal injury or damage to equipment.
Figure 30 5. Remove the two power pod mounting screws.
6. Disconnect the power pod by sliding the power pod toward the rear of the system board. Figure 32 Disconnecting the Processor Power Pod 7. 36 Lift the power pod up and out of the chassis. Place the power pod into an antistatic container.
Figure 33 Removing the Power Pod 8. 9. Release the four captive screws on the processor. Unlock the processor-locking mechanism using the special processor tool (P/N 09901-04007) shipped with your replacement processor assembly.
Figure 34 Unlock the Processor Socket 38 Removing and Replacing Components
10. Lift the processor up and out of the chassis. Place the processor into an antistatic container. Figure 35 Removing the Processor Replacing a Processor Processors are located on the system board. The system board can support either one or two processors. CPU 0 is located to the right of the system board, and CPU 1 (when installed) is located on the left of the system board next to the bridge assembly. In a single CPU configuration, the single processor must be installed in CPU 0 slot.
1. 2. 3. Turn off the system and disconnect all cables. Remove the cover. See “Removing and Replacing the Cover” (page 30). Unlock the processor-locking mechanism using the special processor tool shipped with your replacement processor assembly. Insert the tool into the socket and rotate the special processor tool 180 degrees counterclockwise. Verify that the processor-locking mechanism is rotated into the unlocked position. Figure 36 Aligning the Processor Assembly 4. 5.
Figure 37 Locking the Processor Assembly in Place 6. Use the special processor tool shipped with your replacement processor assembly to lock the processor in place on the system board. To do this, insert the special processor tool into the hole that runs down the side of the heatsink and rotate it clockwise 180 degrees. Figure 38 Locking the Processor Assembly in Place 7. Screw in the four captive screws on the processor.
Figure 39 Installing the Processor 8. Slide the power module on the system board metal mounting bracket so that the power module contacts connect with the processor connector. Figure 40 Connecting the Processor Power Pod 9. 42 Align the two mounting screw holes on the power module with their screw holes on the system board’s metal mounting bracket. Screw in the power module mounting screws.
Figure 41 Securing the Processor Power Pod 10. Connect the power pod cable to the power connector on the system board.
Figure 42 Connecting the Power Cable 11. Reinstall the sheet metal air duct. 12. Replace the cover. 13. Verify that the newly installed processor works: • Run the info cpu command at the EFI shell prompt, or • Check the configuration using the EFI System Configuration menu. Removing and Replacing the System Battery Systems with an optional management processor card have two batteries. Systems with no management processor card have only one battery.
3. Lift up on the battery and push on the back of it with a flat-head screwdriver to remove the battery from its holder. Figure 43 Removing the System Battery CAUTION: Only lift the battery high enough to clear the holder. Excessive stress on the battery holder retaining clip may damage the clip. Replacing the System Battery 1. 2. Perform system battery removal described above. Lift up on the battery holder retaining clip with a flat-head screwdriver and slide the battery into the holder.
5. You may need to reset the system time and date using the EFI time and date commands. Once you have set the time, turn the system off, unplug the power cord, and wait for a minute before turning it back on. Execute the time and date commands again. If the time and date are now correct, you have installed the battery correctly Removing and Replacing Fan Units There are three fan units in the HP Integrity rx1620 Server.
Replacing the Power Supply Fan Unit To replace a power supply fan unit, perform the following steps: 1. Orient the power supply fan unit by aligning the appropriate icon on the fan unit to the identical icon on the chassis wall. 2. Push the fan unit firmly into the housing until flush to the top of the chassis. 3. Check the front panel diagnostic LEDs for indication of the replaced fan unit. 4. • When the fan is functioning normally, the LED is off. • When the fan fails, the LED is on.
3. 4. Check the front panel diagnostic LEDs for indication of the replaced fan unit. • When the fan is functioning normally, the LED is off. • When the fan fails, the LED is on. Replace the cover. Removing and Replacing the Display Panel The display panel provides the local interface to the HP Integrity rx1620. The panel provides the power on/off button, the power LED, the system LED, the LAN LED, the Locator button/LED and four diagnostic LEDs.
Replacing the Display Panel To replace the display panel, perform the following steps: 1. Place the display panel over the stand-offs on the chassis. 2. Install the four flat-head phillips screws. 3. Connect the signal cable from the system board to the connector on the display panel. 4. You will have to reconfigure the system boot settings at EFI. 5. Copy a valid UUID to the new status panel. To do this, during boot up press Y at this prompt: EFI version 1.10 [14.57] Build flags: EFI version 1.10 [14.
Removing and Replacing the PCI I/O Riser Assembly The server may contain up to 2 PCI cards. PCI cards are located on the PCI I/O riser assembly. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing a PCI card. Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position.
Figure 47 Using Jackscrew to Release PCI I/O Riser 4. Lift the PCI I/O riser assembly up and away from the chassis. Place the removed PCI I/O riser assembly in an antistatic container.
Figure 48 Removing the I/O Riser Assembly 5. Replace the cover. See “Removing and Replacing the Cover” (page 30). Replacing the PCI I/O Riser Assembly 1. 2. 3. 4. 5. 6. 7. 8. 52 Remove the cover. See “Removing and Replacing the Cover” (page 30). Disconnect any cables that are connected to any PCI card(s). Release the PCI I/O riser by lifting the release handle. This action frees the PCI I/O riser from the system board. Remove any PCI cards that are currently installed on the PCI I/O riser assembly.
Removing and Replacing PCI Cards The server may contain up to 2 PCI cards. PCI cards are located on the PCI I/O riser assembly. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing a PCI card. Voltages are present at various locations within the server whenever an AC power source is connected. This voltage is present even when the main power switch is in the off position.
Figure 49 Using Jackscrew to Release PCI I/O Riser 4. 5. 6. 54 Grasp the edges of the PCI card being removed and gently rock the card releasing the connector from the PCI I/O riser connector. Place the removed PCI card in an antistatic container. Install a PCI slot cover to close the cavity left by the removal of the PCI card. This will maintain the proper airflow within the chassis.
7. Replace the cover. See “Removing and Replacing the Cover” (page 30). Figure 50 Removing the I/O Riser Assembly Figure 51 Removing a PCI Slot Cover Replacing a PCI Card 1. 2. Remove the cover. See “Removing and Replacing the Cover” (page 30). Disconnect any cables that are connected to the PCI card.
3. 4. 5. Release the PCI I/O riser by lifting the release handle. This action frees the PCI I/O riser from the system board. Grasp the edges of the PCI card being removed and gently rock the card releasing the connector from the PCI I/O riser connector. Place the removed PCI card in an antistatic container. Grasp the edges of the replacement PCI card and gently press the connector into the PCI I/O riser connector.
Figure 53 Removing an Internal Hard Disk Drive 3. 4. Place the removed drive in an antistatic container. If a replacement disk drive is not being installed, cover the drive slot with a slot filler panel. Replacing an Internal Hard Disk Drive One additional disk drive may be added to your HP Server in slot 1. Always use low profile disk drives (1.0” height) in your HP Integrity rx1620.
1. If installing an additional drive, remove the slot filler that is installed in slot 1. If replacing a disk drive, the slot will be empty due to the disk drive being previously removed. Figure 54 Removing Disk Drive Slot Filler 2. 3. 58 Slide the hard disk into the vacant SCSI cage slot until it is seated. Close the drive-ejector handle by pushing it down until it clicks.
Figure 55 4. The disk drive is now correctly installed. Removing and Replacing the Power Supply The power supply is located at the left front of the server chassis. The power supply is a field replaceable unit (FRU). WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing the power supply. Voltages are present at various locations within the server whenever an AC power source is connected.
Figure 56 Power Supply Removal/Replacement 4. 5. 6. Carefully lift the power supply cable free from all retaining clips. At the rear of the chassis, remove the two screws holding the power receptacle to the chassis. Lift the power supply forward and away from the chassis to remove. The power receptacle and cord are integral components of the power supply. Replacing the Power Supply To replace the power supply, perform the following steps: 1. Perform the power supply removal procedure described above. 2.
Figure 57 Power Supply Cable 6. 7. Replace the power supply fan unit into the chassis. Replace the cover. Removing and Replacing a Removable Media Drive The removable media drive is located between the two sections of the front bezel. WARNING! Ensure that the system is powered-down and all power sources have been disconnected from the server prior to removing or replacing a removable media drive. Voltages are present at various locations within the server whenever an AC power source is connected.
Removing a Removable Media Drive To remove a removable media drive, perform the following steps: 1. Turn off the system and disconnect all cables. 2. Remove the cover. See “Removing and Replacing the Cover” (page 30). 3. Disconnect the IDE cable from the back of the drive. Figure 58 Disconnect the IDE Cable 4. Grasp the front of the DVD drive and squeeze in on the locking tab to release the drive.
5. Pull the drive straight forward approximately 3/4” to release the drive from the tab on the chassis, then lift up and out to remove the drive from the chassis. Replacing a Removable Media Drive To replace the removable DVD drive, perform the following steps: 1. If a removable media drive has not previously been installed in the server, the drive slot will be covered with a DVD drive filler. Remove the DVD drive filler. 2.
5. Connect the MP card: a. Connect the MP card cable to its connector on the system board. b. Screw in the two mounting screws that connect the MP card to the internal chassis post. Figure 60 Connecting the Management Processor Card 6. 64 Screw in the two external mounting posts that are located on both sides of the 25-pin serial connector.
Figure 61 Installing the External Mounting Posts 7. Replace the system cover(s) and reconnect the power and external cables. Information required to access, configure and utilize the management processor is provided in Chapter 4, “Utilities,” of the HP Integrity rx1620 Operations Guide. Removing and Replacing the Optional Management Processor Card Battery Systems with an optional management processor card have two batteries. Systems with no management processor card have only one battery.
Figure 62 Location of Management Processor Battery 3. Lift up on the battery and push on the back of it with a flat-head screwdriver to remove the battery from its holder. CAUTION: Only lift the battery high enough to clear the holder. Excessive stress on the battery holder retaining clip may damage the clip. Replacing the Optional Management Processor Card Battery 1. Lift up on the battery holder retaining clip with a flat-head screwdriver and slide the battery into the holder.
1. Remove the following components from your existing base unit. Refer to earlier sections of this chapter for component removal and replacement instructions.
3. 4. 68 • Management Processor Blank (present when Management Processor not installed) • PCI I/O Backplane Assembly • CPU(s) and associated Power Pods • CPU Airflow guide (single CPU systems only) • Memory DIMMs • DVD or CD-ROM • DVD Filler (present when a DVD or CD-ROM is not installed) • Disk(s) • Disk Filler(s) (present on disk-less systems) • Display Panel You will have to reconfigure the system boot settings at EFI.
4 Parts Information Field Replaceable Parts (FRU) List This chapter provides parts information for the field replaceable units (FRUs) of the HP Integrity rx1620 Server.
Figure 65 Additional Components The items in this list apply to the HP Integrity rx1620 Server, except where noted.
NOTE: Part numbers are found by using the part nomenclature from this list to select the correct part from the HP Partsurfer. If a part that is not listed in the FRU list needs to be replaced, the Base Unit Repair Kit is required. Remove processors, DIMMs, HDDs, DVD and adapter boards and transfer these to the new base unit in the base unit. Ensure all jumper and switch settings on the old board are transferred to the new board. This parts list is current as of the publication date of this document.
Table 1 Field Replaceable Parts (FRU) List (continued) Item No.
Index C power supply removing and replacing, 59 processor installing additional, 10 load order, 10 location, 10 locking socket, 14 removing and replacing, 33 unlocking socket, 12 cover removing and replacing, 30 R A anti-static wrist strap, 28 B base unit replacing, 66 D display panel removing and replacing, 48 F fan units removing and replacing, 46 Field Replaceable Unit (FRU) list of, 69 front bezel removing and replacing, 29 I installing management processor card, 24 installing additional intern
