Installation manual
FuelMaster
®
Installation Manual
25
Section 2
System Description
Introduction
Components. The FuelMaster
®
Fuel Management System consists of equipment designed to
automate control and accountability of any metered liquid or gas. It is not limited only to fuels
applications. The base system contains all equipment necessary to accomplish these tasks and
consists of:
• Fuel Management Unit with controls for two hoses
• Prokee
®
s or Smartcards
• Fuel Management Software
• Prokee
®
or Smartcard Encoder
• Installation and Operation Manuals
Version Differences. FuelMaster
®
Fuel Management Systems may be Classic or Plus. The
major differences between the two are: 1) the older Classic systems have an EPROM on the
mainboard and four expansion slots, 2) the newer Plus series contains the latest configurations
and options, has a flash loader and compact flash card on the mainboard, and six expansion
slots. Classic and Plus series FMUs may be intermixed only if the Plus series software is being
used to communicate with the Fuel Management Units (FMUs). Interconnected Master and
Satellite FMUs must be from the same (Classic or Plus) series, using the same firmware. See
Appendix C for a complete listing of the entire Classic and Plus lines of systems and options.
Unless otherwise specified, where instructions reference the FMU-2500, the same instructions
apply to the FMU-2500 Classic and Plus, the FMU-3000 (classic AIM), and the FMU-3500 (Plus
AIM2™).
Equipment Description and Location
Fuel Management Unit (FMU)
Description. (See Figure 2-1) The primary function of FMUs is to control access to connected product
dispensers, and accumulate data for each automated transaction. FMUs may also be used to control and
report access to carwashes, gate openers, or other restricted access devices, and to interface with tank
monitors/tank gauges to receive a variety of reports. FMUs may be Fixed or Mobile (Mobile FMUs are
covered in the Mobile Installation Manual). Fixed FMUs are permanently mounted on or near the service
island, and may be a Master or Satellite. A Master FMU communicates with the Central Controller, and
controls all connected Satellite FMUs and EIUs (Equipment Interface Units). Master FMUs and Satellite
FMUs are identical in external physical appearance. A Satellite FMU or EIU must be connected to a Master
FMU for proper operation.
Each fixed FMU can control up to eight dispenser hoses. A Master FMU can also control up to
eight Satellite FMUs and/or EIUs. Control of Satellite FMUs/EIUs is through an RS-422 or wireless
connection to the Master FMU. The base FMU (fixed Master or Satellite) is provided with hose
controls for two hoses. Additional hose controllers, up to a total of 8, may be purchased in the
equipment order. An EIU will control only one device.
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