Parts and Diagrams 7 7 Right Hand Covers 7-2 Left Hand Covers 7-4 Center Covers 7-6 Electronics Module 7-8 Control Panels 7-10 Carriage Assembly 7-12 Scan-Axis Assemblies 7-14 Paper Path Assemblies 7-16 Media Entry Assemblies 7-18 Take-Up-Reel Assemblies 7-20 Capping Assemblies 7-22 Wiping Assemblies 7-24 Ink Supply and Subtank Tubes 7-26 Ink Supply and Subtank Assemblies 7-28 Printer Stand and Waste Bottle 7-30 Media Feed and TUR Sensors 7-32 Accessories 7-34 Service Tools 7-36 HP Designjet 10000s Seri
Parts and Diagrams Right Hand Covers Right Hand Covers Reference on Drawing HP Part Number Quantity 1 Q6665-60011 2 Top Side Cover 2 Q6693-60003 2 Upper Side Cover 3 Q6665-60008 2 Lower Side Cover (includes both the left (wiping) and right (capping) Lower Side Cover) 4 Q6665-60005 1 Capping Door 5 Q6665-60006 1 Lower Capping Cover 6 Q6693-60004 1 Right Subtank Cover 7 Q6665-60014 1 Right Ink Cartridge Door (contains the hinges) 8 Q6665-60016 4 Side Ink Cartridge Cover 9
6 7 1 10 7 2 3 8 4 5 9 Parts and Diagrams Figure 1: Right Hand Covers HP Designjet 10000s Series Printer Service Manual 7-3
Parts and Diagrams Left Hand Covers Left Hand Covers Reference on Drawing HP Part Number Quantity 1 Q6665-60011 2 Top Side Cover 2 Q6665-60007 2 Upper Side Cover 3 Q6665-60008 2 Lower Side Cover (includes both the left (wiping) and right (capping) Lower Side Cover 4 Q6693-60001 1 Wiping Door 5 Q6665-60003 1 Lower Wiping Cover 6 Q6693-60005 1 Left Subtank Cover 7 Q6665-60015 1 Left Ink Cartridge Door (contains the hinges) 8 Q6665-60016 4 Side Ink Cartridge Cover 9 Q6665-6
9 4 1 2 3 8 7 6 7 Parts and Diagrams Figure 2: Left Hand Covers HP Designjet 10000s Series Printer Service Manual 7-5
Parts and Diagrams Center Covers Center Covers Reference on Drawing HP Part Number Quantity Description/Comments 1 Q6693-60006 1 Rear Cover *** 2 Q6693-60002 1 Top Cover *** 3 Q6693-60011 1 Electronics Module Cover *** 4 Q6665-60021 1 Firmware Access Cover *** These parts are contained in boxes that measure at least 3 meters, so should be dispatched directly from the parts stock to the customer.
4 3 2 1 Parts and Diagrams Figure 3: Center Covers HP Designjet 10000s Series Printer Service Manual 7-7
Parts and Diagrams Electronics Module Electronics Module Reference on Drawing HP Part Number Quantity 1 Q6693-60010 1 Power Supply Unit 2 Q6665-60017 1 NVRAM 3 Q6693-60008 1 Main PCA (includes NVRAM, part # Q6665-60017) 4 Q6665-60019 1 Head Relay Board 5 Q6693-60009 1 Heater Relay Assembly (includes the metal support tray and the AC2 Power Connector) 6 Q6693-60031 1 Add-on (HEB2) Control PCA 7 Q6693-60032 1 Switching Power Supply 7-8 Description/Comments HP Designjet 10000s
5 7 2 6 4 3 1 Parts and Diagrams Figure 4: Electronics Module HP Designjet 10000s Series Printer Service Manual 7-9
Parts and Diagrams Control Panels Control Panels Reference on Drawing HP Part Number Quantity 1 Q6665-60027 1 Front Panel 2 Q6665-60025 1 Heater Panel 7-10 Description/Comments HP Designjet 10000s Series Printer Service Manual
2 1 Parts and Diagrams Figure 5: Control Panels HP Designjet 10000s Series Printer Service Manual 7-11
Parts and Diagrams Carriage Assembly Carriage Assembly Reference on Drawing HP Part Number Quantity 1 Q6665-60052 2 Printhead Cooling Fan (includes two fans) 2 Q6665-60048 1 Carriage PCA 3 Q6665-60001 6 Printhead (does not include the Printhead Connector Assembly) 7-12 Description/Comments 4 Q6665-60047 6 Printhead Connector Assembly (comes in a kit of 3 Cables - one for the left hand Printhead, one for the Center Printhead and one for the right hand Printhead).
9 7 2 8 5 6 10 1 4 3 Parts and Diagrams Figure 6: Carriage Assembly HP Designjet 10000s Series Printer Service Manual 7-13
Parts and Diagrams Scan-Axis Assemblies Scan-Axis Assemblies Reference on Drawing HP Part Number Quantity Description/Comments 1 Q6693-60020 1 Trailing Cable Assembly (includes four prefolded cables) 2 Q6693-60019 1 Belt 3 Q6665-60045 1 Tension Pulley 4 Q6665-60043 1 Drive Pulley (includes the Black Rubber Belt) 5 Q6665-60044 1 Scan-Axis Motor Assembly 6 Q6665-60092 1 Media-Axis Motor Belt 7-14 HP Designjet 10000s Series Printer Service Manual
6 4 2 5 1 3 Parts and Diagrams Figure 7: Scan-Axis Assemblies HP Designjet 10000s Series Printer Service Manual 7-15
Parts and Diagrams Paper Path Assemblies Paper Path Assemblies Reference on Drawing HP Part Number Quantity Description/Comments 1 Q6693-60013 1 Front Heater *** 2 Q6693-60012 1 Center Platen ** *** 3 Q6693-60014 1 Rear Heater *** 4 Q6665-60030 5 Vacuum Fan 5 Q6693-60016 1 Paper-Axis Motor (includes Belt, Gear, Spring, Washer and Bearing) 6 Q6665-60028 2 Media Edge Guard (includes eight screws and four small Guides) 7 Q6693-60017 40 Pinch Roller Kit 8 Q6693-60060 40 Pinch
12 11 1 9 4 8 7 6 10 2 9 13 3 6 5 11 Parts and Diagrams Figure 8: Paper Path Assemblies HP Designjet 10000s Series Printer Service Manual 7-17
Parts and Diagrams Media Entry Assemblies Media Entry Assemblies Reference on Drawing HP Part Number Quantity 1 Q6693-60028 1 Feeder Drive Unit Assembly 2 Q6693-60029 1 Left Bottom Leg Covers (Front and Rear) 3 Q6693-60030 2 Media Scroller Support 4 Q6693-60034 2 Roller (for Feed/TUR Unit) (includes a robust Allen Key) 5 Q6693-60059 2 Timing Belt (for Feed/TUR Unit) (includes two belts per support part) 7-18 Description/Comments HP Designjet 10000s Series Printer Service Manual
3 2 1 4 5 Parts and Diagrams Figure 9: Media Entry Assemblies HP Designjet 10000s Series Printer Service Manual 7-19
Parts and Diagrams Take-Up-Reel Assemblies Take-Up-Reel Assemblies Reference on Drawing HP Part Number Quantity 1 Q6693-60027 1 Take-Up-Reel Drive Unit Assembly 2 Q6693-60029 1 Left Bottom Leg Covers (Front and Rear) 3 Q6693-60030 2 Media Scroller Support 4 Q6693-60034 2 Roller (for Feed/TUR Unit) (includes a robust Allen Key) 5 Q6693-60059 2 Timing Belt (for Feed/TUR Unit) (includes two belts) per support part) 6 Q6693-60050 1 Right Tension Bar Guide 7 Q6693-60051 1 Left Tens
5 1 4 6 3 8 7 2 Parts and Diagrams Figure 10: Take-Up-Reel Assemblies HP Designjet 10000s Series Printer Service Manual 7-21
Parts and Diagrams Capping Assemblies Capping Assemblies Reference on Drawing HP Part Number Quantity 1 Q6693-60022 1 Capping Station Assembly 2 Q6665-60061 6 Capping Unit (includes 6 units) 3 Q6665-60062 2 Solenoid Assembly 4 Q6665-60063 6 Prime Assembly 5 Q6665-60024 2 Rear Cover Sensor (includes 2 sensors) 7-22 Description/Comments HP Designjet 10000s Series Printer Service Manual
5 2 1 3 4 Parts and Diagrams Figure 11: Capping Assemblies HP Designjet 10000s Series Printer Service Manual 7-23
Parts and Diagrams Wiping Assemblies Wiping Assemblies Reference on Drawing HP Part Number Quantity 1 Q6665-60064 1 Wiping Station Assembly 2 Q6665-60066 1 Wiper Blade 3 Q6665-60067 1 Wiper Belt (includes 2 belts) 4 Q6665-60065 1 Wiper Cleaning Assembly 5 Q6665-60024 1 Rear Cover Sensor (includes 2 sensors) 7-24 Description/Comments HP Designjet 10000s Series Printer Service Manual
5 1 3 2 4 Parts and Diagrams Figure 12: Wiping Assemblies HP Designjet 10000s Series Printer Service Manual 7-25
Parts and Diagrams Ink Supply and Subtank Tubes Ink Supply and Subtank Tubes Reference on Drawing HP Part Number 1 Q6693-60068 1 (set of 6) Tubes Kit 10000 2 Q6665-60086 1 (set of 6) Pump to Subtank Tubes 7-26 Quantity Description/Comments HP Designjet 10000s Series Printer Service Manual
1 2 Parts and Diagrams HP Designjet 10000s Series Printer Service Manual 7-27
Parts and Diagrams Ink Supply and Subtank Assemblies Ink Supply and Subtank Assemblies Reference on Drawing HP Part Number Quantity 1 Q6665-60055 1 Right Ink Supply Station - Q6665-60056 1 Left Ink Supply Station 2 Q6665-60053 6 Ink Pump Assembly (includes Ink Pump Tube and needle) 3 Q6665-60054 6 Ink Pump Tube 4 Q6665-60057 2 Ink Cartridge Door Sensor 5 Q6665-60059 2 Subtank Assembly (includes 3 assemblies) 6 Q6665-60058 2 Subtank Sensors (includes 3 sensors) 7-28 Descripti
4 1 2 3 6 5 Parts and Diagrams Figure 13: Ink Supply and Subtank Assemblies HP Designjet 10000s Series Printer Service Manual 7-29
Parts and Diagrams Printer Stand and Waste Bottle Printer Stand and Waste Bottle Reference on Drawing HP Part Number Quantity 1 Q6693-60023 2 Foot Casters (includes 2 Foot casters) 2 Q6665-60068 1 Waste Bottle 3 Q6665-60057 1 Waste Bottle Sensor 4 Q6693-60025 1 Waste Bottle Holder Assembly and Sensor 5 Q6693-60035 2 Leveler 7-30 Description/Comments HP Designjet 10000s Series Printer Service Manual
5 3 1 4 Parts and Diagrams Figure 14: Printer Stand and Waste Bottle HP Designjet 10000s Series Printer Service Manual 7-31
Parts and Diagrams Media Feed and TUR Sensors Media Feed and TUR Sensors Reference on Drawing HP Part Number Quantity 1 Q6693-60033 1 7-32 Description/Comments Media Sensor Kit (Includes 2 Receiving Units and 2 Emitting Units) HP Designjet 10000s Series Printer Service Manual
1 1 1 1 Parts and Diagrams Figure 15: Media Feed and TUR Sensors HP Designjet 10000s Series Printer Service Manual 7-33
Parts and Diagrams Accessories Accessories Reference on Drawing HP Part Number Quantity Description/Comments 1 Q6693-60047 2 Main Scroller *** (for the Media feed side or for the Take-up-reel side) 2 Q6693-60048 1 Sub Scroller *** (includes the Sub-Scroller Assembly) 3 Q6693-60049 1 Tension Bar Kit (can be used to replace any of the three tension bars and includes the black flanges and yellow flanges which can be used on the Media feed side and Takeup-reel side) 4 Q6693-60054 2 Foot Swit
10 7 6 3 12 1 8 11 9 4 2 5 Parts and Diagrams Figure 16: Accessories HP Designjet 10000s Series Printer Service Manual 7-35
Parts and Diagrams Service Tools Service Tools Reference on Drawing HP Part Number Quantity Description/Comments 1 Q6693-60024 1 Carriage Height Adjustment Tools 2 Q6665-60071 1 Printhead Position Adjustment Tools 3 Q6665-60075 1 Capping Height Adjustment Tools Platen Flatness Adjustment Tools (includes Shims and Dummy Heater Sensor). Shims included are: 4 Q6693-60037 1 30 small Shims 0.1 mm (100 µm). 30 small Shims 0.2 mm (200 µm). 15 large Shims 0.1 mm (100 µm).
4 1 3 2 Parts and Diagrams Figure 17: Service Tools HP Designjet 10000s Series Printer Service Manual 7-37
Parts and Diagrams Air Purifier System Service Tools Reference on Drawing HP Part Number Quantity 1 Q6668-60007 1 Turbine Assembly 110V 2 Q6668-60008 1 Turbine Assembly 220V 3 Q6668-60009 1 APS Electronic Module / Front Panel 4 Q6668-60010 1 Foot Casters 5 Q6668-60012 1 APS Tubes Kit (with tubes of 4 meters for HP Designjet 8000s and 9000s) 6 Q6668-60017 1 APS Tubes Kit (with tubes of 6 meters for HP Designjet 8000s, 9000s and 10000s) 7 Q6679-60001 1 APS Replacement Filter 7-
Removal and Installation 8 8 Introduction 8-2 Covers 8-3 Front Panel 8-25 Heater Panel 8-27 Front Heater 8-29 Rear Heater 8-32 Center Platen 8-34 Vacuum Fan 8-35 Main PCA 8-36 NVRAM 8-41 Head Relay Board 8-42 Add-On (HEB2) Control PCA 8-45 Switching Power Supply Unit 8-47 Power Supply Unit 8-50 Heater Relay Assembly 8-52 Waste Bottle Sensor 8-54 Front Media Sensor 8-56 Rear Media Sensor 8-58 Media Lever Sensor 8-59 Rear Cover Sensor 8-61 Home Position Sensor 8-66 Paper-Axis Motor and Belt 8-68 Scan-Axis
Removal and Installation Introduction This chapter is a step by step guide to the removal and installation of the key components in the printer. You may find it useful to tick off the steps as they are performed. Use the illustration at each procedure to identify the parts referred to in the text. The procedures appear in order of removal. So the whole machine can be stripped down by starting at the beginning of this chapter and working through the subsequent procedures.
Removal and Installation Rear Cover Removal Switch off the product and remove the power cable. 1. Remove two screws that secure the Rear Cover to the right hinge. 2. Remove two screws that secure the Rear Cover to the left hinge. 3. Remove the Rear Cover from the Printer.
Removal and Installation Upper Side Cover (Left or Right) Removal Switch off the product and remove the power cable. 1. Remove four screws that secure the Upper Side Cover to the Printer. 2. Remove the Upper Side Cover from the Printer.
Removal and Installation Top Side Cover (Left or Right) Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left or Right) ⇒ Page 8-4. 2. Remove four screws that secure the Top Side Cover to the Printer. 3. Remove the Top Side Cover from the Printer.
Removal and Installation Top Cover Removal Switch off the product and remove the power cable. 1. Remove the Rear Cover ⇒ Page 8-3. 2. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (left and Right) ⇒ Page 8-5. In steps 4 and 5, the screws at the bottom of the Cover are short screws (M4 x 6) and the screws at the top and at the sides are long screws (M4 x 10). 4. Remove seven screws that secure the Top Cover to the left hand side of the Printer. 5.
Removal and Installation 6. Remove the Top Cover from the Printer.
Removal and Installation Lower Side Cover (Left or Right) Removal Switch off the product and remove the power cable. 1. Open the Ink Cartridge Door and remove two screws that secure the metal cover to the Ink Supply Station. Remove the metal cover from the Ink Supply Station. 2. Remove two screws that secure the Lower Side Cover to the Printer. 3. Remove the Lower Side Cover from the Printer.
Removal and Installation Subtank Cover (Left or Right) Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left or Right) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left or Right) ⇒ Page 8-8. 3. Remove two screws that secure the Electronics Module Side Trim to the Printer. 4. Remove the Electronics Module Side Trim from the Printer. 5. Remove two screws that secure the Subtank Cover to the Printer.
Removal and Installation 6. Remove two screws that secure the Subtank Cover to the Printer. 7. Remove the Subtank Cover from the Printer.
Removal and Installation Lower Capping Cover Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 3. Open the Capping Door. 4. Remove three screws that secure the Lower Capping Cover to the Printer.
Removal and Installation 5. Remove one screw that secures the Lower Capping Cover to the Printer. 6. Remove the Lower Capping Cover from the Printer.
Removal and Installation Capping Door Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 3. Open the Window. 4. Open the Capping Door. 5. Remove one screw that secures the Capping Door hinge to the Printer.
Removal and Installation 6. Remove the Hinge from the Printer. 7. Slide the Capping Door to the left and remove from the Printer.
Removal and Installation Lower Wiping Cover Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 3. Open the Wiping Door. 4. Remove three screws that secure the Lower Wiping Cover to the Printer.
Removal and Installation 5. Remove one screw that secures the Lower Wiping Cover to the Printer. 6. Remove the Lower Wiping Cover from the Printer.
Removal and Installation Wiping Door Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 3. Open the Window. 4. Open the Wiping Door. 5. Remove one screw that secures the Wiping Door hinge to the Printer.
Removal and Installation 6. Remove the Hinge from the Printer. 7. Slide the Wiping Door to the right and remove from the Printer.
Removal and Installation Ink Cartridge Door (Left or Right) Removal Switch off the product and remove the power cable. 1. Remove one screw that secures the Ink Cartridge Door Hinge to the Printer. 2. Remove the Hinge from the Printer. 3. Open the Ink Cartridge Door and remove from the Printer.
Removal and Installation Rear Ink Cartridge Cover (Left or Right) Removal Switch off the product and remove the power cable. 1. Remove three screws that secure the Rear Ink Cartridge Cover to the Printer. 2. Loosen one screw that secures the Rear Ink Cartridge Cover to the Printer. 3. Remove the Rear Ink Cartridge Cover from the Printer.
Removal and Installation Electronics Module Cover Removal Switch off the product and remove the power cable. 1. Remove two screws that secure the Left Electronics Module Side Trim to the Printer. 2. Remove the Left Electronics Module Side Trim from the Printer. 3. Remove two screws that secure the Right Electronics Module Side Trim to the Printer.
Removal and Installation 4. Remove the Right Electronics Module Side Trim from the Printer. 5. Remove eight screws that secure the top and the side of the Electronics Module Cover to the Printer. 6. Loosen eight screws that secure the bottom of the Electronics Module Cover to the Printer.
Removal and Installation 7. Remove the Electronics Module Cover from the Printer.
Removal and Installation Firmware Access Cover Removal Switch off the product and remove the power cable. 1. Remove two screws that secure the Firmware Access Cover to the Printer. 2. Remove the Firmware Access Cover from the Printer.
Removal and Installation Front Panel Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 3. Remove the Subtank Cover (Right) ⇒ Page 8-9. 4. Disconnect the Front Panel Cable from the Front Panel. 5. Loosen two screws that secure the Front Panel to the Printer.
Removal and Installation 6. Remove two screws that secure the Front Panel to the Printer. 7. Remove the Front Panel from the Printer.
Removal and Installation Heater Panel Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 3. Remove the Subtank Cover (Left) ⇒ Page 8-9. 4. Disconnect ALL the Heater Panel Cables from the Heater Panel. 5. Loosen two screws that secure the Heater Panel to the Printer.
Removal and Installation 6. Remove two screws that secure the Heater Panel to the Printer. 7. Remove the Heater Panel from the Printer.
Removal and Installation Front Heater Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 3. Remove the Subtank Side Cover (Left) ⇒ Page 8-9. 4. Carefully pull out the Left Subtank Station slightly ⇒ Page 8-151. 5. Remove three screws that secure the SubScroller Holder to the Printer. 6. Remove the Sub-Scroller Holder from the Printer.
Removal and Installation 7. Remove one screw from either side of the Printer. 8. Remove seven screws that secure the bottom of the Front Heater to the Printer. 9. Pull out the Front Heater slightly.
Removal and Installation 10. Disconnect the Front Heater Cables from the Front Heater. 11. Remove the Front Heater (including the white net) from the Printer.
Removal and Installation Rear Heater Removal Switch off the product and remove the power cable. 1. Loosen the screw that secures each Tension Bar Holder and remove the five Holders from the Printer. 2. Loosen nine screws that secure the bottom of the Rear Heater to the Printer. 3. Remove 11 screws that secure the top of the Rear Heater to the Printer. Make sure that the washers do NOT slip underneath the Center Platen.
Removal and Installation 4. Pull out the Rear Heater slightly. 5. Disconnect the Rear Heater Cables from the Rear Heater. 6. Remove the Rear Heater (including the white net) from the Printer. When re-installing the Rear heater, make sure you push the white net evenly underneath the Center Platen (start from the center and move outwards). When installing the top 11 screws, make sure you tighten them starting from the center and then moving outwards.
Removal and Installation Center Platen Removal Switch off the product and remove the power cable. 1. Remove the Rear Heater ⇒ Page 8-32. 2. Disconnect ALL the cables connected to the Center Platen. 3. Remove 55 screws that secure the Center Platen to the Printer. 4. Remove the Center Platen from the Printer. When removing the Center Platen, take care not to disturb the Shims that are placed underneath the Center Platen.
Removal and Installation Vacuum Fan Removal Switch off the product and remove the power cable. 1. Remove the Rear Heater ⇒ Page 8-32. 2. Disconnect the Vacuum Fan Cable. 3. Using a small 5mm Allen Key, remove 3 screws that secure the Vacuum Fan to the Printer. 4. Remove the Vacuum Fan from the Printer.
Removal and Installation Main PCA Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Remove five screws that secure the Main PCA Tray to the Printer from the rear. 3. Remove three screws that secure the Main PCA Tray to the front of the Printer. 4. Disconnect ALL the cables connected to the Main PCA.
Removal and Installation 5. Disconnect ALL the cables connected to the Add-On Control PCA (no need to disconnect cables connected between the Add-On Control PCA and the Switching Power Supply Unit). 6. Remove one screw that secures the Grounding Strip and disconnect the cable from the Switching Power Supply Unit. 7. Remove the Main PCA Tray from the Printer.
Removal and Installation 8. Pull up and remove the NVRAM from the Main PCA. 9. Remove four screws that secure the Head Relay Board to the Main PCA. 10. Remove the Head Relay Board from the Main PCA.
Removal and Installation 11. Remove 10 screws that secure the Main PCA to the Tray. 12. Remove one screw that secures the USB Connector to the Tray. 13. Remove the Main PCA from the Tray. Make sure that you re-install the NVRAM and the Head Relay Board on the NEW Main PCA. Once the NEW Main PCA is installed, power ON the Printer and do the following: 1. Enter into the Maintenance Mode ⇒ Page 4-7. 2. Press the Shift key once and then the W key to enter in to the Setup menu.
Removal and Installation 3. In the Setup submenu, scroll to "Save Calibs" and press the OK key. # SAVE CALIBS > 4. You will need to confirm that you want to save the NVRAM Calibrations by pressing the OK key. # SAVE CALIBS * OK? 5. In the Setup submenu, scroll to "Save NVRAM" and press the OK key. # SAVE NVRAM > 6. You will need to confirm that you want to save the NVRAM contents by pressing the OK key.
Removal and Installation NVRAM Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Carefully pull up and remove the NVRAM from the Main PCA. Once the NEW NVRAM is installed, power ON the Printer and do the following: 1. Enter into the Maintenance Mode ⇒ Page 4-7. 2. Press the Shift key once and then the W key to enter in to the Setup menu. 3. In the Setup submenu, scroll to "NVRAM Init" and press the OK key. # NVRAM INIT > 4.
Removal and Installation Head Relay Board Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Remove five screws that secure the Main PCA Tray to the Printer from the rear. 3. Remove three screws that secure the Main PCA Tray to the front of the Printer. 4. Disconnect ALL the cables connected to the Main PCA.
Removal and Installation 5. Disconnect ALL the cables connected to the Add-On Control PCA (no need to disconnect cables connected between the Add-On Control PCA and the Switching Power Supply Unit). 6. Remove one screw that secures the Grounding Strip and disconnect the cable from the Switching Power Supply Unit. 7. Remove the Main PCA Tray from the Printer.
Removal and Installation 8. Remove four screws that secure the Head Relay Board to the Main PCA. 9. Remove the Head Relay Board from the Main PCA.
Removal and Installation Add-On (HEB2) Control PCA Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Remove five screws that secure the Main PCA Tray to the Printer from the rear. 3. Remove three screws that secure the Main PCA Tray to the front of the Printer. 4. Disconnect ALL the cables connected to the Add-On Control PCA.
Removal and Installation 5. Pull out slightly the Main PCA Tray from the Printer and remove five screws that secure the Add-On Control PCA to the Main PCA Tray. If you cannot access the screws that secure the Add-On Control PCA, then it is recommended to disconnect ALL the cables from the Main PCA and remove the Main PCA Tray from the Printer. 6. Remove the Add-On Control PCA from the Main PCA Tray.
Removal and Installation Switching Power Supply Unit Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Remove five screws that secure the Main PCA Tray to the Printer from the rear. 3. Remove three screws that secure the Main PCA Tray to the front of the Printer. 4. Disconnect ALL the cables connected to the Main PCA.
Removal and Installation 5. Disconnect ALL the cables connected to the Add-On Control PCA (no need to disconnect cables connected between the Add-On Control PCA and the Switching Power Supply Unit). 6. Remove one screw that secures the Grounding Strip and disconnect the cable from the Switching Power Supply Unit. 7. Remove the Main PCA Tray from the Printer.
Removal and Installation 8. Disconnect ALL the cables connected to the Switching Power Supply Unit. 9. Remove three screws that secure the Switching Power Supply Unit to the Main PCA Tray. 10. Remove the Switching Power Supply Unit from the Main PCA Tray.
Removal and Installation Power Supply Unit Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Remove four screws that secure the Power Supply Unit to the Printer from the rear. 3. Remove three screws that secure the Power Supply Unit to the Printer from the front. 4. Disconnect ALL the cables connected to the Power Supply Unit.
Removal and Installation 5. Remove the Power Supply Unit from the Printer.
Removal and Installation Heater Relay Assembly Removal Switch off the product and remove the power cable. 1. Remove the Electronics Module Cover ⇒ Page 8-21. 2. Remove three screws that secure the Heater Relay Assembly Tray to the Printer from the rear. 3. Disconnect ALL the cables from the Heater Relay Assembly (except for the long black and white cable). To help identify the cables when reconnecting, it is useful to label the cables before disconnecting. 4.
Removal and Installation 5. Pull out slightly the Heater Relay Assembly from the Printer. 6. Remove two screws that secure the black and white cable (with the red sleeves) to the relay. 7. Release the black and white cable from the relay and remove the Heater Relay Assembly from the Printer.
Removal and Installation Waste Bottle Sensor Removal Switch off the product and remove the power cable. 1. Remove the Waste Ink Bottle from the Printer. 2. Remove two screws that secure the Waste Bottle Locking Bracket. 3. Disconnect the Waste Bottle Sensor Cable.
Removal and Installation 4. Turn the Waste Bottle Bracket 180 degrees and remove two screws that secure the Waste Bottle Sensor to the Bracket. 5. Remove the Waste Bottle Sensor from the Bracket.
Removal and Installation Front Media Sensor Removal Switch off the product and remove the power cable. 1. Remove the Front Heater ⇒ Page 8-29. 2. Disconnect the Front Media Sensor Cable. 3. Remove one screw that secure the Cable Holder to the Printer. 4. Remove one screw that secures the Front Media Sensor to the Bracket.
Removal and Installation 5. Remove the Front Media Sensor from the Printer.
Removal and Installation Rear Media Sensor Removal Switch off the product and remove the power cable. 1. Remove the Rear Heater ⇒ Page 8-32. 2. Disconnect the Rear Media Sensor Cable. 3. Remove one screw that secures the Rear Media Sensor to the Bracket. 4. Remove the Rear Media Sensor from the Printer.
Removal and Installation Media Lever Sensor Removal Switch off the product and remove the power cable. 1. Remove the Front Heater ⇒ Page 8-29. 2. Disconnect the Media Lever Sensor Cable. 3. Remove one screw that secures the Media Lever Sensor to the Bracket. 4. Remove the Media Lever Sensor from the Printer.
Removal and Installation 5. Remove the Media Lever Sensor from the Bracket.
Removal and Installation Rear Cover Sensor Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Left and Right) ⇒ Page 8-5. 3. Remove the Lower Side Cover (Left and Right) ⇒ Page 8-8. 4. Remove the Lower Capping Cover ⇒ Page 811. 5. Remove the Capping Door ⇒ Page 8-13. 6. Remove the Lower Wiping Cover ⇒ Page 815. 7. Remove the Wiping Door ⇒ Page 8-17. 8.
Removal and Installation 10. Remove one screw from each side of the Solenoid Assembly. 11. Rotate the Solenoid Assembly so that the Right Rear Cover Sensor can be accessed. Be very careful when rotating the Solenoid Assembly as the tube joint can easily break when handled incorrectly. 12. Disconnect the Cable from the Right Rear Cover Sensor.
Removal and Installation 13. Loosen two screws that secure the Sensor Plate and the Right Rear Cover Sensor to the Chassis. Only loosen the screws until the Sensor Plate is released. Also, keep hold of the Sensor Plate while loosening the screws as it could fall into the Printer. 14. Remove the Sensor Plate from the Printer. 15. Remove two screws that secure the Right Rear Cover Sensor to the Chassis. Remove the Right Rear Cover Sensor.
Removal and Installation 16. Loosen two screws that secure the Sensor Plate and the Left Rear Cover Sensor to the Chassis. Only loosen the screws until the Sensor Plate is released. Also, keep hold of the Sensor Plate while loosening the screws as it could fall into the Printer. 17. Remove the Sensor Plate from the Printer. 18. Remove two screws that secure the Left Rear Cover Sensor to the Chassis. Remove the Rear Cover Sensor very carefully so that the Kicker on the Rear Cover Sensor does not drop.
Removal and Installation 19. Disconnect the Sensor Cable from the Right Rear Cover Sensor and remove from the Printer.
Removal and Installation Home Position Sensor Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Locate the Home Position Sensor. 4. Remove two screws that secure the Home Position Sensor to the Printer. 5. Remove the Home Position Sensor from the Printer.
Removal and Installation 6. Disconnect the Cable from the Home Position Sensor. 7. Unclip the Home Position Sensor from the Support Bracket.
Removal and Installation Paper-Axis Motor and Belt Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Scan-Axis Motor ⇒ Page 8-72. 4. Disconnect the Paper-Axis Motor Cables. 5. Remove two screws that secure the PaperAxis Gear Plate.
Removal and Installation 6. Remove the Paper-Axis Gear Plate from the Printer. Make sure you gently remove the Paper-Axis Gear Plate, otherwise the Spring and Washer will accidently fly out. 7. Remove the Spring and Washer from the Paper-Axis Gear shaft. 8. Loosen three screws that secure the PaperAxis Motor Bracket to the Chassis.
Removal and Installation 9. Release the Belt and remove the Paper-Axis Gear from the Printer. 10. Remove three screws that secure the PaperAxis Motor Bracket to the Chassis. 11. Remove the Paper-Axis Motor Assembly from the Printer.
Removal and Installation 12. Remove two screws that secure the Bracket to the Paper-Axis Motor. 13. Remove the Paper-Axis Motor from the Bracket. When installing the Paper-Axis Motor, make sure that the Scan-Axis Motor has already been removed. Once the Paper-Axis Motor has been installed correctly, you must perform the Paper-Axis Belt Tension Adjustment. For further information, refer to Page 5-14.
Removal and Installation Scan-Axis Motor and Belt Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Disconnect the Scan-Axis Motor Cable. 4. Loosen two screws that secure the Tension Pulley on the right hand side of the Printer. Loosening these two screws will release the tension on the Carriage Belt, which must always be done before removing the Belt. 5.
Removal and Installation 6. Loosen three screws that secure the ScanAxis Motor Bracket to the Chassis. 7. Move the Scan-Axis Motor Bracket to the right to release the tension on the ScanAxis Belt. 8. Release the Scan-Axis Belt and remove the Drive Pulley from the Printer.
Removal and Installation 9. Remove two screws that secure the ScanAxis Motor to the Bracket. 10. Release the Scan-Axis Belt and remove the Scan-Axis Motor from the Printer. 11. Remove the Scan-Axis Belt from the Printer. Once the Scan-Axis Motor has been installed correctly, you must perform the Scan-Axis Belt Tension Adjustment (refer to Page 5-12) and the Belt Tension Adjustment (refer to Page 5-3).
Removal and Installation Carriage Drive Assembly (Includes Carriage Belt) Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Left and Right) ⇒ Page 8-5. 3. Loosen two screws that secure the Tension Pulley on the right hand side of the Printer. Loosening these two screws will release the tension on the Carriage Belt, which must always be done before removing the Belt. 4.
Removal and Installation 5. Release the Belt from the Carriage Assembly. 6. Loosen three screws that secure the ScanAxis Motor Bracket to the Chassis. 7. Move the Scan-Axis Motor Bracket to the right to release the tension on the ScanAxis Belt.
Removal and Installation 8. Release the Scan-Axis Belt and remove the Drive Pulley from the Printer. 9. Remove one screw that secures the Belt to the right side of the Carriage Assembly. 10. Carefully slide the Belt out of the Carriage Assembly and remove from the Printer.
Removal and Installation 11. Remove the Tension Pulley from the Printer. Once the Carriage Drive Assembly has been installed correctly, you must perform the Scan-Axis Belt Tension Adjustment (refer to Page 5-12) and the Belt Tension Adjustment (refer to Page 5-3).
Removal and Installation Encoder Strip Removal Switch off the product and remove the power cable. 1. Remove the Rear Cover ⇒ Page 8-3. 2. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (Left and Right) ⇒ Page 8-5. 4. Remove the Top Cover ⇒ Page 8-6. 5. Remove the screws that secure the Encoder Strip to the Chassis. 6. Slide the Encoder Strip out of the Printer.
Removal and Installation Trailing Cable Removal Switch off the product and remove the power cable. 1. Remove the Rear Cover ⇒ Page 8-3. 2. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (Right) ⇒ Page 8-5. 4. Remove the Top Cover ⇒ Page 8-6. 5. Remove the Capping Door ⇒ Page 8-13. 6. Remove the Electronics Module Cover ⇒ Page 8-21. 7. Remove the Front Heater ⇒ Page 8-29. 8. Remove two screws that secure the Carriage Cover to the Carriage Assembly. 9.
Removal and Installation 10. Remove two screws that secure the Carriage PCA Cover to the Carriage Assembly. 11. Remove the Carriage PCA Cover from the Carriage Assembly. 12. Move the Carriage Assembly out of the Capping Station. Make sure that the Carriage is Uncapped before performing the following steps. Trying to move the Carriage out of the Capping Station while it is still capped will cause damage to the Printheads.
Removal and Installation 13. Remove two screws that secure the metal bracket to the Carriage Assembly. 14. Remove the metal bracket from the Carriage Assembly. 15. Remove four screws that secure the Rail Guide to the Printer.
Removal and Installation 16. Remove the Rail Guide from the Printer. 17. Remove two screws that secure the metal bracket to the Printer. 18. Remove the metal bracket from the Printer.
Removal and Installation 19. Remove a Cable Clip that secures the Trailing Cable to the Printer. 20.Remove a Cable Clip that secures the Trailing Cable to right hand side of the Printer. 21. Disconnect the first Trailing Cable from the Carriage PCA.
Removal and Installation 22. Flatten the Trailing Cable. 23. Using a piece of tape, attach the first new Trailing Cable to the old Trailing Cable already disconnected. 24. Make sure that the tape does not touch the electrode part of the Trailing Cable and ensure the two Trailing Cables are securely attached.
Removal and Installation 25. Disconnect (one by one) the remaining Trailing Cables and attach them to the new Trailing Cables. 26. Disconnect the Trailing Cable from the Main PCA. 27. While holding the transparent plastic strip, begin to carefully pull the old Trailing Cable through the Tube Rail, making sure not to detach the tape from the Trailing Cables.
Removal and Installation 28. Pass the Trailing Cable through the hole (as shown in the drawing). 29. Once the new Trailing Cable has been routed through the Printer, detach the tape and connect the Trailing Cable to the Carriage PCA and the Main PCA. 30.
Removal and Installation Printhead Cooling Fans Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Capping Door ⇒ Page 8-13. 4. Remove two screws that secure the Carriage Cover to the Carriage Assembly. 5. Remove the Carriage Cover from the Carriage Assembly.
Removal and Installation 6. Remove two screws that secure the Printhead Cooling Fan Assembly to the Carriage Assembly. 7. Remove two screws that secure the Printhead Cooling Fan Assembly to the Carriage Assembly. 8. Raise the Printhead Cooling Fan Assembly slightly.
Removal and Installation 9. Disconnect the cables from the Printhead Cooling Fan Assembly. 10. Remove the Printhead Cooling Fan Assembly from the Printer. If one or both of the Printhead Cooling Fans need to be replaced, then continue with the following instructions. 11. Remove two screws that secure the metal bracket to the Printhead Cooling Fan Assembly.
Removal and Installation 12. Remove the metal bracket from the Printhead Cooling Fan Assembly. 13. Remove four screws that secure the Printhead Cooling Fan to the Printhead Cooling Fan Assembly. Be careful when removing the screws since there are washers between the Fan and the Fan Assembly. Make sure these Washers are re-installed when installing the Cooling Fan. 14. Remove the Printhead Cooling Fan from the Printhead Cooling Fan Assembly.
Removal and Installation Printhead Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Capping Door ⇒ Page 8-13. 4. Remove the Printhead Cooling Fan Assembly ⇒ Page 8-88. 5. Remove two screws that secure the Printhead Connector Assembly to the Printhead. 6. Disconnect the Printhead Connector Assembly from the Printhead.
Removal and Installation 7. Disconnect the Ink Tube from the Printhead. 8. Cover the Ink Tube carefully with a paper cloth and secure it to the Carriage Assembly with some tape. 9. Install a Tube Cap on to the Printhead.
Removal and Installation 10. Remove two screws that secure the Printhead to the Carriage Assembly. 11. Remove the Printhead from the Carriage Assembly. You MUST carefully follow the instructions in Chapter 3 in order to install and adjust the NEW Printhead correctly.
Removal and Installation Printhead Connector Assembly Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Capping Door ⇒ Page 8-13. 4. Remove the Printhead Cooling Fan Assembly ⇒ Page 8-88. 5. Disconnect the Printhead Connector Cable from the Carriage PCA. 6. Remove two screws that secure the Printhead Connector Assembly to the Printhead.
Removal and Installation 7. Disconnect the Printhead Connector Assembly from the Printhead and remove from the Printer.
Removal and Installation Carriage PCA Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Capping Door ⇒ Page 8-13. 4. Remove the Printhead Cooling Fan Assembly ⇒ Page 8-88. 5. Remove two screws that secure the Carriage PCA Cover to the Carriage Assembly. 6. Remove the Carriage PCA Cover from the Carriage Assembly.
Removal and Installation 7. Remove two screws that secure the metal bracket to the Carriage Assembly. 8. Remove the metal bracket from the Carriage Assembly. 9. Disconnect the Trailing Cable from the Carriage PCA.
Removal and Installation 10. Disconnect ALL the Printhead Connector Cables from the Carriage PCA. 11. Disconnect ALL cables from the Carriage PCA. 12. Remove four screws that secure the Carriage PCA to the Carriage Assembly.
Removal and Installation 13. Remove the Carriage PCA from the Printer.
Removal and Installation Carriage Base Plate Replacement Removal 1. Enter the maintenance mode, and then select UNCAP CARRIAGE. 2. Verify that the cap is lowered, and then turn off the printer using the main power switch at the back of the printer. 3. Remove the Upper Side Covers (Right and Left) ⇒ Page 8-4. 4. Remove the Top Side Cover (Right and Left) ⇒ Page 8-5. 5. Remove the Top Cover ⇒ Page 8-6. 6. Remove the Capping Door ⇒ Page 8-13. 7. Remove the Wiping Door ⇒ Page 8-17. 8.
Removal and Installation 13. Remove the two screws that are used to secure the plate assembly. 14. Remove the plate assembly. 15. Loosen the three screws that are used to secure the carriage to the headbase. You will remove them in a later step.
Removal and Installation To loosen and eventually remove the screws, you need a 3mm Allen key with a length of at least 20cms and an angled head to assist when a screw cannot be accessed perpendicularly. 16. Slide the height-adjustment jig below the headbase plate to keep the printheads from touching the platen. Do not lift the printheads more than is absolutely necessary. Doing so may result in a flow of ink from the printhead back into the ink cartridge.
Removal and Installation 17. Remove the screw that is used to secure the spring. 18. Remove the spring.
Removal and Installation 19. Remove the three screws that are used to secure the bracket assembly to the headbase. 20.Remove the three screws that you loosened in step 15, and then move the headbase slightly toward the paper-output side of the printer so that you can then slide the carriage base toward the wiping side. 2 1 Move the carriage in a manner such that the bracket assembly does not touch the T-fence.
Removal and Installation 21. Loosen the two screws that are used to secure the Tension Pulley on the right side of the printer. Loosening these two screws will release the tension on the Carriage Belt. You must always loosen the belt before removing it.
Removal and Installation 22. Remove the screw that is used to secure the belt to the right side of the Carriage Assembly. Be very careful when handling the Belt; it is sharp and could cause injury. Be careful not to scratch or otherwise damage the steel belt. 23. Remove the screw that is used to secure the belt to the left side of the Carriage Assembly. 24. Release the Belt and remove the Drive Pulley from the printer.
Removal and Installation 25. Remove the four screws that are used to secure the bracket to the printer body. 26. Remove the bracket. 27. Remove the carriage base assembly by squeezing the spring and sliding the carriage base off of the printer chassis.
Removal and Installation HP Designjet 10000s Series Printer Service Manual 8-109
Removal and Installation Installation 1. At the Y-rail edge, squeeze the spring and install the carriage assembly by sliding it onto the printer chassis. 2. Follow steps 3 - 26 from the removal procedure in reverse order to complete the installation procedure. Be sure to adjust the belt tension and carriage height as necessary.
Removal and Installation Once the Carriage Drive Assembly has been installed correctly, you must perform the Scan-Axis Belt Tension Adjustment (refer to Page 5-18) and the Belt Tension Adjustment (refer to Page 5-3).
Removal and Installation Air Damper Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Capping Door ⇒ Page 8-13. 4. Remove the Printhead Cooling Fan Assembly ⇒ Page 8-88. 5. Remove the Carriage PCA ⇒ Page 8-97. 6. If necessary, disconnect the Printhead Connector Cables from the Printheads in order to get better access to the Ink Tubes. 7.
Removal and Installation 9. Remove one screw that secures the Air Damper to the Carriage Assembly. 10. Pull up the Air Damper slightly so you can access the Ink Supply Tube connector. Note that the Tube to the Light Cyan Air Damper is secured with a Cable Tie. Make sure that this Tube is resecured with a Cable Tie when a NEW Light Cyan Air Damper is installed. 11. Disconnect the Ink Supply Tube from the Air Damper.
Removal and Installation Do not touch this joint 12. Quickly connect the Ink Supply Tube to the new Air Damper. Do not loosen or remove the joints on either side of the Air damper. Also, do not loosen or bend the nuts on the joints since they have been fastened to a specific torque. When connecting the Ink Supply Tube to the Air Damper, make sure the joint is straight and fasten the nut securely with your fingers (do NOT use any other tool). 13. Disconnect the Air Damper Tube from the Printhead. 14.
Removal and Installation 15. Remove the cap from the tube of the new Air Damper that will connect to the Printhead. 16. Quickly connect the tube of the new Air Damper to the Printhead. 17. Install the new Air Damper into the Carriage and secure with one screw. Once the new Air Damper has been installed, you will need to switch On the Printer and charge the ink system (for more information, refer to Page 4-25).
Removal and Installation Encoder Sensor Removal Switch off the product and remove the power cable. 1. Remove the Rear Cover ⇒ Page 8-3. 2. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (left and Right) ⇒ Page 8-5. 4. Remove the Top Cover ⇒ Page 8-6. 5. Disconnect the Encoder Sensor Cable from the Carriage PCA. 6. Remove two screws that secure the Encoder Sensor.
Removal and Installation 7. Remove the Encoder Sensor from the Printer. Do not drop the plastic sheet between the Encoder Sensor and the fixing plate. When a new Encoder Sensor is installed, make sure you re-insert the plastic sheet between the Encoder Sensor and the fixing plate.
Removal and Installation Line Sensor Removal Switch off the product and remove the power cable. 1. Open the Rear Cover. 2. Remove one screw that secures the Line Sensor Cable clip. 3. Disconnect the Line Sensor Cable from the Carriage PCA. 4. Release the Line Sensor Cable from the cable clips.
Removal and Installation 5. Remove one screw that secures the Line Sensor to the Carriage PCA. 6. Remove the Line Sensor from the Printer.
Removal and Installation Ink Pump Assembly Removal 1. Purge the Ink from the Printer ⇒ Page 4-27. Once the ink has been purged, switch Off the Printer. 2. Remove the Rear Ink Cartridge Cover (Left or Right) ⇒ Page 8-20. 3. Cut the cable tie that secures the Ink Pump Tube. 4. Disconnect the Ink Pump Assembly cables. 5. Carefully disconnect the Ink Pump Tube where it is attached with the plastic collar.
Removal and Installation 6. Remove the two screws that are used to secure the Needle. 7. Remove the three screws that are used to secure the Ink Pump Assembly to the Printer. 8. Remove the Ink Pump Assembly from the Printer. Once the new Ink Pump Assembly has been installed, you will need to switch On the Printer and charge the Ink (for more information, refer to Page 4-25). Once you have replaced the Ink Pump Assembly, make sure you reset the Pump Tube counter (for more information, refer to Page 4-91).
Removal and Installation Ink Supply Station (Left or Right) Removal 1. Purge the Ink from the Printer ⇒ Page 4-27. Once the ink has been purged, switch Off the Printer. 2. Remove the Lower Side Cover (Left or Right) ⇒ Page 8-8. 3. Remove the Rear Ink Cartridge Cover (Left or Right) ⇒ Page 8-20. 4. Disconnect the Ink Supply Station cables. 5. Remove the Ink Pump Tubes (for ALL three colors) from the cable clip.
Removal and Installation 6. Carefully disconnect the Ink Pump Tube (for ALL three colors) from the top side. 7. Loosen two screw that secure the Ink Supply Station to the Printer. 8. Remove two screws that secure the Ink Supply Station to the Printer.
Removal and Installation 9. Remove the Ink Supply Station from the Printer. Once the new Ink Supply Station has been installed, you will need to switch On the Printer and charge the Ink (for more information, refer to Page 4-25).
Removal and Installation Ink-supply and Subtank Tubes Removal 1. Purge the ink from the Printer ⇒ Page 4-27. 2. Enter the maintenance mode, and then select UNCAP CARRIAGE. 3. Verify that the cap is lowered, and then turn off the printer using the main power switch at the back of the printer. 4. Remove the Upper Side Covers (Left and Right) ⇒ Page 8-4. 5. Remove the Top Side Covers (Left and Right) ⇒ Page 8-5. 6. Remove the Top Cover ⇒ Page 8-6. 7. Remove the Angle ⇒ Page 8-20. 8.
Removal and Installation 12. Remove the cable holder plate. 13. Remove the two screws that are used to secure the cable holder plate near the cable carrier. 14. Remove the cable holder plate.
Removal and Installation 15. Remove the two screws that are used to secure the trailing-cable holder plate to the carriage. 16. Remove the trailing-cable holder plate. 17. Loosen the plastic nuts and disconnect the YMC tubes from the air dumpers.
Removal and Installation 18. Loosen the plastic nuts and disconnect the BkLmLc tubes from the air dumpers. 19. Separate the second link of the cable carrier from the first link. TIP: To facilitate the removal, push the first link of the cable carrier in the direction indicated by the arrow, and then lift the cable carrier. 20.Disconnect the cable carrier from the carriage.
Removal and Installation 21. Lay the cable carrier flat, toward the wiping side of the printer. 22. Use scissors to cut the nut joints at the ends of the six air dumper tubes. 23. Wrap the cut ends in plastic to keep them from dripping on and around the printer until you can remove the tubes and dispose them.
Removal and Installation 24. Undo the four twist-ties that are used to secure the ink-supply tubes.
Removal and Installation 25. At the back of the printer, loosen the screw that locks the Waste Bottle Bracket in place. You will use the waste bottle to collect the ink. TIP: To protect the work area against ink drips and spills, place a layer of cardboard, newsprint, or any other absorbent material under the ends of the printer; especially under the subtanks. 26. At either end of the printer, detach the three tubes from the plastic clamps. 27.
Removal and Installation 28. Drain the upper part of the tube into the waste bottle. TIP: It is helpful to clip the lower part of the tube to the plastic securing clamp to keep it in an upright position while draining the top part of the tube. When the top part of the tube has drained, drain the lower part of the tube. 29. Cut the Insulock ties that are used to secure the tubes to the front of the subtank (but do not loosen the plastic nuts).
Removal and Installation 30.When the top part of the tube has drained, pull the tube through to the front side of the printer and continue to drain the tube into the waste bottle. 31. Press and flatten the subtanks to remove as much ink as possible. This is the best way to ensure against dripping ink on and around the printer.
Removal and Installation 32. When the tubes are empty, wrap the ends in plastic to keep them from dripping on and around the printer until you can remove the tubes and dispose them. 33. Loosen the plastic nuts and disconnect the subtank tubes from the subtank. TIP: Have paper ready to wipe up any spilled ink. 34. Pull the tubes out of the cable carrier in the direction shown.
Removal and Installation 35. Remove the electric cable connectors on the subtank. 36. Loosen the top two screws and remove the bottom two screws that are used to secure the subtank to the printer. NOTE: Do not remove the top two screws; only loosen them. 37. Remove the subtank and place it on the floor or on a bench.
Removal and Installation 38.Loosen the plastic nuts, disconnect the feeding tubes, and dispose them according to local regulations. 39. Follow steps 26 - 38 for the other subtank and ink tubes.
Removal and Installation Installation of Ink Supply and Subtank Tubes Before installing the ink-supply and subtank tubes, verify that the tubes are clean and free of debris. Also verify that the tubes are not crimped or otherwise deformed. 40.Align the tubes as shown. The YMC tubes (the tubes wrapped with black tape) should be aligned on the Y-rail side of the printer. The BkLmLc tubes should be aligned on the feeder side of the printer.
Removal and Installation TIP: If necessary, use the cross-section of a pair of pliers to facilitate the mounting of the collars. NOTE: Ensure that there is an O-ring on each of the joints. 43. Adjust the lengths of the tubes so that the YMC tubes extend about 110mm beyond the BkLmLc tubes. 110mm 44.Bring the end of the cable carrier up to the carriage.
Removal and Installation 45. Connect the BkLmLc feeding tubes to the air dumpers, and then secure the connected tubes to the carriage. NOTE: Be sure not to twist or otherwise damage the O-rings when tightening the plastic nuts. 46. Connect the YMC feeding tubes to the air dumpers, and then secure the connected tubes to the carriage. NOTE: Be sure not to twist or otherwise damage the O-rings when tightening the plastic nuts. 47. Mount the carriage board.
Removal and Installation 48.Attach the trailing cable to the carriage. 49. Use two screws to attach the FCC Holder. 50. Adjust the tubes and the carriage cable. Insert a cylindrical object with a diameter of about 35mm (such as a camera film case) between the carriage cable and the ink tubes. It should be a snug fit. TIP: If there is insufficient space to insert the cylindrical object, gently pull on the carriage cable while sliding the carriage between the capping side and wiping side of the printer.
Removal and Installation 51. Move the carriage to the wiper side of the printer and adjust the carriage-cable length within the cable carrier. When the carriage-cable length is correctly adjusted, there will be a gap of approximately 1mm between the cable and the outer limits of the cable carrier. 52. With the carriage at the wiper side of the printer, adjust the ink-tube length within the cable carrier.
Removal and Installation 54. Use two screws to secure the cable holder plate. 55. Remove the cylindrical object. 56. Align the feeding tubes from the cable carrier to the subtanks along the Y-rail.
Removal and Installation 57. Connect the BkLmLc tubes to the subtank. Before connecting the tubes to the subtank, make a triple-looped circle of the tubes with the ends that are to be attached to the subtank pointing down. NOTE: Handle the tubes with care to ensure that you do not inadvertently crimp them. 58.
Removal and Installation 60. Snip away the extra length of the Insulock ties. 61. Mount the subtank to the printer body by hanging the subtank on the top two screws. Then insert the bottom two screws and tighten all four screws. 62. Follow steps 56 - 61 to connect the YMC tubes to the subtank and mount the subtank to the printer body.
Removal and Installation 63. Secure the feeding tubes to the printer with the twist-ties and the plastic clip.
Removal and Installation 64. Connect the subtank tubes to the front of the capping-side subtank, and then attach three Insulock ties to ensure that the tubes remain in an upright positions. Snip away the extra length of the Insulock ties. 65. Feed the disconnected end of the subtank tube to the supply-pump side of the printer, and connect it to the supply pump. 66. Connect the subtank tube to the supply pump.
Removal and Installation 67. Clip the tube into the plastic securing clamp. 68. Secure the tubes to the subtank with the twist-tie. NOTE: It is important that the twist-tie is positioned on the subtank as shown in the image to avoid interference with the sensor board. 69. Connect the cables to the subtank.
Removal and Installation 70. Use two screws to secure the cable holder plate. 71. Use the four screws to attach the Angle. 72. Attach the covers in reverse order of removal. 73. Fill the ink system.
Removal and Installation IC Door Sensor (Left or Right) Removal Switch off the product and remove the power cable. 1. Open the Ink Cartridge Door. 2. Remove two screws that secure the metal cover to the Ink Supply Station. 3. Remove the metal cover from the Ink Supply Station. 4. Remove the Lower Side Cover (Left or Right) ⇒ Page 8-8.
Removal and Installation 5. Disconnect the IC Door Sensor cable. 6. Remove two screws that secure the IC Door Sensor to the Ink Supply Station. 7. Remove the IC Door Sensor from the Ink Supply Station.
Removal and Installation Subtank Sensors Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left or Right) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left or Right) ⇒ Page 8-8. 3. Remove the Subtank Side Cover (Left or Right) ⇒ Page 8-9. 4. Disconnect the Subtank Station cables. 5. Cut the cable tie that secures the Ink Tubes.
Removal and Installation 6. Loosen one screw from each side of the Subtank Station. 7. Remove one screw from each side of the Subtank Station. 8. Carefully pull out the Subtank Station slightly.
Removal and Installation 9. Remove eight screws that secure the metal plate to the Subtank Station. 10. Remove the metal plate from the Subtank Station. 11. Remove the Sensor Plate from the Subtank Station.
Removal and Installation 12. Disconnect the Subtank Sensor cables. 13. Remove two screws that secure the Subtank Sensors Assembly to the Subtank Station. 14. Remove the Subtank Sensors Assembly from the Subtank Station.
Removal and Installation 15. Unclip the Sensors from the Subtank Sensors Assembly.
Removal and Installation Capping Station Assembly Removal Switch off the product and remove the power cable. 1. Uncap the Carriage and move it to the Wiping Station. 2. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 3. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 4. Remove the Top Side Cover (Right) ⇒ Page 8-5. 5. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 6. Remove the Lower Capping Cover ⇒ Page 811. 7. Remove the Capping Door ⇒ Page 8-13. 8.
Removal and Installation 10. Release ALL the cables from the cable clips. 11. Remove four screws that secure the metal plate to the chassis. 12. Remove the metal plate from the chassis.
Removal and Installation 13. Remove two screws that secure the metal cover to the side of the Printer. 14. Remove two screws that secure the metal cover to the front of the Printer. 15. Pull the metal cover down slightly so that the Priming Tubes are exposed.
Removal and Installation 16. Remove two screws that secure the metal bracket to the Capping Station. 17. Remove the metal bracket from the Capping Station. 18. Disconnect the Capping Station cables.
Removal and Installation 19. Remove four screws that secure the Left Capping Frame at the top. 20.Remove two screws that secure the Left Capping Frame to the bottom. 21. Remove one screw that secures the metal bracket.
Removal and Installation 22. Remove the Left Capping Frame from the Printer. 23. Remove four screws that secure the Right Capping Frame at the top. 24. Remove two screws that secure the Right Capping Frame to the bottom.
Removal and Installation 25. Remove one screw that secures the metal bracket. 26. Disconnect the Cable from the Right Rear Cover Sensor. 27. Remove the Right Capping Frame from the Printer.
Removal and Installation 28. Loosen one screw (from the top) and four screws that secure the Capping Station. Loosen Only 29. Loosen one screw (from the top) and two screws that secure the Capping Station. Loosen Only 30.Disconnect ALL six tubes from the Capping Tubes Bracket. Make sure you have a suitable cloth to place under the tubes so that the ink does not drip all over the Printer parts.
Removal and Installation 31. Remove the Capping Station from the Printer. You should remove the Solenoid Covers from the old Capping Station and install them on the new Capping Station (the new part comes without the Solenoid Covers). . Once the Capping Station Assembly has been installed correctly, you must perform the following adjustments: Capping Station Height Adjustment ⇒ Page 5-25. Printhead Capping Limit Adjustment ⇒ Page 5-27.
Removal and Installation Capping Unit Removal Switch off the product and remove the power cable. 1. Uncap the Carriage and move it to the Wiping Station. 2. Remove the Capping Door ⇒ Page 8-13. 3. Remove six screws that secure the Capping Plates to the Capping Station. 4. Remove the Capping Plates from the Capping Station. 5. Release the Capping Unit and remove from the Capping Station.
Removal and Installation Prime Assembly Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 4. Remove the Lower Capping Cover ⇒ Page 811. 5. Remove the Capping Door ⇒ Page 8-13. 6. Remove two screws that secure the metal bracket to the chassis (on the Capping Side). 7. Remove the metal bracket from the Printer.
Removal and Installation 8. Release ALL the cables from the cable clips. 9. Remove four screws that secure the metal plate to the chassis. 10. Remove the metal plate from the chassis.
Removal and Installation 11. Remove two screws that secure the metal cover to the side of the Printer. 12. Remove two screws that secure the metal cover to the front of the Printer. 13. Pull the metal cover down slightly so that the Priming Tubes are exposed.
Removal and Installation 14. Disconnect the Priming Tube from both ends. Be very careful when disconnecting the Priming Tubes since waste ink may leak from them. Place a cloth underneath the tubes before disconnecting them and cover the end of the tubes with a clean cloth. 15. Remove two screws that secure the Prime Assembly to the Capping Station. 16. Remove the Prime Assembly from the Capping Station.
Removal and Installation Solenoid Assembly Removal Switch off the product and remove the power cable. 1. Uncap the Carriage and move it to the Wiping Station. 2. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (Right) ⇒ Page 8-5. 4. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 5. Remove the Lower Capping Cover ⇒ Page 811. 6. Remove the Capping Door ⇒ Page 8-13. 7. Remove two screws that secure the metal bracket to the chassis (on the Capping Side). 8.
Removal and Installation 9. Release ALL the cables from the cable clips. 10. Remove four screws that secure the metal plate to the chassis. 11. Remove the metal plate from the chassis.
Removal and Installation 12. Disconnect the Solenoid Assembly cable. 13. Release the Solenoid Assembly cable connector from the chassis. 14. Remove two screws that secure the Solenoid Cover to the Capping Station.
Removal and Installation 15. Remove the Solenoid Cover from the Capping Station. 16. Cut ALL cable ties that secure the Solenoid Assembly cable. 17. Remove two screws that secure the Solenoid Assembly to the Capping Station.
Removal and Installation 18. Remove the Solenoid Assembly from the Capping Station.
Removal and Installation Waste Bottle Holder and Sensor Assembly Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Right) ⇒ Page 8-4. 2. Remove the Top Side Cover (Right) ⇒ Page 8-5. 3. Remove the Lower Side Cover (Right) ⇒ Page 8-8. 4. Remove the Lower Capping Cover ⇒ Page 811. 5. Remove the Capping Door ⇒ Page 8-13. 6. Remove two screws that secure the metal bracket to the chassis (on the Capping Side). 7. Remove the metal bracket from the Printer.
Removal and Installation 8. Release ALL the cables from the cable clips. 9. Remove four screws that secure the metal plate to the chassis. 10. Remove the metal plate from the chassis.
Removal and Installation 11. Remove two screws that secure the metal cover to the side of the Printer. 12. Remove two screws that secure the metal cover to the front of the Printer. 13. Pull the metal cover down slightly so that the Priming Tubes are exposed.
Removal and Installation 14. Carefully cut the Waste Tube at the point indicated. 15. Disconnect (or unscrew) and discard the cut part of the Waste Tube (including Tube Joint and the O-Ring) from the Capping Tubes Bracket. 16. Remove the Waste Ink Bottle from the Printer.
Removal and Installation 17. Disconnect the Waste Bottle Sensor Cable. 18. Remove three screws that secure the Waste Bottle Holder to the Drive Unit. 19. Remove the Waste Bottle Holder and Assembly from the Drive Unit.
Removal and Installation Installation Once the Waste Bottle Holder has been correctly installed, connect the Waste Tube to the Capping Tubes Bracket as follows: 1. Connect (or screw) the Tube Joint and the O-Ring into the Capping Tubes Bracket. 2. Pass the Waste Tube through the hole in the metal cover (containing the foam). 3. Connect the Waste Tube to the Tube Joint.
Removal and Installation Wiping Station Assembly Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Top Side Cover (Left) ⇒ Page 8-5. 3. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 4. Remove the Lower Wiping Cover ⇒ Page 815. 5. Remove the Wiping Door ⇒ Page 8-17. 6. Disconnect the Wiping Station cables. 7. Release the Wiping Station cables from the cable clip.
Removal and Installation 8. Remove two screws that secure the metal bracket to the Wiping Station. 9. Remove the metal bracket from the Wiping Station. 10. Remove two screws that secure the Gear Cover to the Wiping Station.
Removal and Installation 11. Remove the Gear Cover from the Wiping Station. 12. Remove the Black Cover that is stuck over the hole in the Wiping Station. 13. Remove three screws that secure the Wiping Station to the chassis.
Removal and Installation 14. Remove one screw that secures the Wiping Station to the chassis. 15. Remove the Wiping Station from the Printer. Once the Wiping Station Assembly has been installed correctly, you must perform the Wiping Station Height Adjustment. For further information, refer to Page 5-18. Once you have replaced the Wiping Station Assembly, make sure you reset the Wiper Blade counter ⇒ Page 4-92.
Removal and Installation Wiper Cleaning Assembly Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Top Side Cover (Left) ⇒ Page 8-5. 3. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 4. Remove the Lower Wiping Cover ⇒ Page 815. 5. Remove the Wiping Door ⇒ Page 8-17. 6. Remove the Wiping Station Assembly ⇒ Page 8-181. 7. Remove two screws from both sides that secure the Wiper Cleaning Assembly to the Wiping Station Assembly. 8.
Removal and Installation Wiper Blade Removal Switch off the product and remove the power cable. 1. Open the Wiping Door. 2. Manually turn the Wiper Gear so that the Wiper Blade moves to upper position. 3. Remove four screws that secure the Wiper Blade to the Wiper Belts.
Removal and Installation 4. Remove the Wiper Blade from the Wiper Belts. Once the Wiper Blade has been installed correctly, you must perform the Wiper Blade Height Adjustment. For further information, refer to Page 5-22. Once you have replaced the Wiper Blade, make sure you reset the Wiper Blade counter (for more information, refer to Page 4-92).
Removal and Installation Wiper Belts Removal Switch off the product and remove the power cable. 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Top Side Cover (Left) ⇒ Page 8-5. 3. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 4. Remove the Lower Wiping Cover ⇒ Page 815. 5. Remove the Wiping Door ⇒ Page 8-17. 6. Remove the Wiping Station Assembly ⇒ Page 8-181. 7. Remove the C ring that secures the Gears. 8. Remove the Gears from the Wiping Station.
Removal and Installation 9. Remove the screw and spring from each side of the Wiping Station. 10. Remove one screw that secures the metal plate. 11. Lift up the Wiping System.
Removal and Installation 12. Remove the metal plate from the Wiping Station. 13. Remove the Wiper Blade and belts from the Wiping Station. 14. Remove four screws that secure the Wiper Blade to the Wiper Belts.
Removal and Installation 15. Remove the Wiper Blade from the Wiper Belts. Once the Wiper Belts and Blade have been installed correctly, you must perform the Wiper Belt Tension Adjustment (refer to Page 5-21) and the Wiper Blade Height Adjustment (refer to Page 5-22). Also, Once the Wiping Station Assembly has been installed correctly, you must perform the Wiping Station Height Adjustment. For further information, refer to Page 5-18.
Removal and Installation Pinchwheel Assembly Removal Switch off the product and remove the power cable. 1. Remove the Rear Cover ⇒ Page 8-3. 2. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (left and Right) ⇒ Page 8-5. 4. Remove the Top Cover ⇒ Page 8-6. 5. Remove the Front Heater ⇒ Page 8-29. 6. Remove the Paper-Axis Motor ⇒ Page 8-68 7. Uncap the Carriage and move it to the Wiping Station. 8. Raise the Media Lever.
Removal and Installation 9. Remove the C ring that secures the Linkage to the Pinchwheel Cam. 10. Release the Linkage from the Pinchwheel Cam. 11. Pull out the Pinchwheel Cam until the Pinchwheel Assembly that you want to remove can be accessed. It is NOT necessary to remove the Pinchwheel Cam completely.
Removal and Installation 12. Remove nine screws that secure the Metal Cover. 13. Remove the Metal Cover from the Printer. 14. Remove two/three screws that secure the Pinchwheel Bracket (that secures the Pinchwheel Assembly that you want to remove).
Removal and Installation 15. Remove the Pinchwheel Bracket from the Printer. 16. Release the Spring from the Pinchwheel Assembly. 17. Remove the Pinchwheel Assembly from the Printer.
Removal and Installation Drive Roller Removal Switch off the product and remove the power cable. 1. Remove the Rear Cover ⇒ Page 8-3. 2. Remove the Upper Side Cover (Left and Right) ⇒ Page 8-4. 3. Remove the Top Side Cover (left and Right) ⇒ Page 8-5. 4. Remove the Top Cover ⇒ Page 8-6. 5. Remove the Paper-Axis Motor ⇒ Page 8-68. 6. Raise the Media Lever. 7. Remove nine screws that secure the Metal Cover.
Removal and Installation 8. Remove the Metal Cover from the Printer. 9. Remove ALL the Springs from the Pinchwheels. 10. Remove 55 screws that secure the Center Platen to the Printer.
Removal and Installation 11. Move the Center Platen upwards and then towards you slightly. Do NOT remove the Center Platen from the Printer. It is only being moved in order to allow access to the Drive Roller. When moving the Center Platen, take care not to disturb the Shims that are placed underneath the Center Platen. Do not disturb the Shims 12. Release the Blades from the Pinchwheels and remove from the Printer.
Removal and Installation 13. Loosen one screw that secures the Locking Plate on the Wiping side. 14. Rotate the Locking Plate away from the Drive Roller. 15. Loosen one screw that secures the Locking Plate on the Capping side.
Removal and Installation 16. Rotate the Locking Plate away from the Drive Roller. 17. Remove two screws from the Drive Roller. 18. Remove the Drive Roller from the Printer.
Removal and Installation Media Feed Drive Unit Assembly Removal Switch off the product and remove the power cable. 1. Remove the Main Scroller from the media Feed side of the Printer. 2. Remove one screw that secures the Grounding Cables. 3. Remove one screw from the Cable Clamp and release the Foot Switch Cable from the Cable Clamp.
Removal and Installation 4. Disconnect the Foot Switch Cable from the Drive Unit Assembly and remove the Foot Switch from the Printer. 5. Release the Connector from the mounting bracket. 6. Remove a screw that secures each Grounding Cable to the side of the Drive Unit.
Removal and Installation 7. Disconnect ALL Cables connected to the Drive Unit Assembly. 8. Remove two screws that secure the Drive Unit Assembly on the left hand side. 9. Remove two screws that secure the Drive Unit Assembly on the right hand side.
Removal and Installation 10. Remove the Drive Unit Assembly from the Printer. 2 1 When installing the Drive Unit, push it towards the Printer until it touches the Printer Leg and then move it towards the left to align the sides and then install the screws. Once the Drive Unit Assembly has been installed correctly, you must perform the Media Feed and Take-Up-Reel Unit Adjustment. For further information, refer to Page 5-30.
Removal and Installation Take-Up-Reel Drive Unit Assembly Removal Switch off the product and remove the power cable. 1. Remove the Waste Ink Bottle from the Printer. 2. Remove two screws that secure the Waste Bottle Locking Bracket. 3. Remove three screws that secure the Waste Bottle Holder to the Drive Unit.
Removal and Installation 4. Remove the Waste Bottle Holder from the Drive Unit. 5. Remove the Main Scroller from the TakeUp-Reel Feed side of the Printer. 6. Remove one screw that secures the Grounding Cables.
Removal and Installation 7. Remove one screw from the Cable Clamp and release the Foot Switch Cable from the Cable Clamp. 8. Disconnect the Foot Switch Cable from the Drive Unit Assembly and remove the Foot Switch from the Printer. 9. Release the Connector from the mounting bracket.
Removal and Installation 10. Remove a screw that secures each Grounding Cable to the side of the Drive Unit. 11. Disconnect ALL Cables connected to the Drive Unit Assembly. 12. Remove two screws that secure the Drive Unit Assembly on the left hand side.
Removal and Installation 13. Remove two screws that secure the Tension Bar Guide and remove it from the Printer. 14. Remove one screw that secures the Drive Unit Assembly on the right hand side. 15. Remove the Drive Unit Assembly from the Printer. When installing the Drive Unit, push it towards the Printer until it touches the Printer Leg and then move it towards the right to align the sides and then install the screws.
Removal and Installation Drive Unit Rollers Removal Switch off the product and remove the power cable. 1. Remove the Media Feed Drive Unit Assembly ⇒ Page 8-201 or the TUR Drive Unit Assembly ⇒ Page 8-205. 2. Remove two screws that secure the Sensor Cover to the Drive Unit Assembly. 3. Remove the Sensor Cover from the Drive Unit Assembly. 4. Disconnect the cables from the Sensors.
Removal and Installation 5. Remove one screw that secures the Sensor Bracket to the Drive Unit Assembly. 6. Remove the Sensor Bracket (including the Sensors) from the Drive Unit Assembly. 7. Remove two screws that secure the left Roller Cover to the Drive Unit Assembly.
Removal and Installation 8. Remove the left Roller Cover from the Drive Unit Assembly. 9. Remove two screws that secure the right Roller Cover to the Drive Unit Assembly. 10. Remove the right Roller Cover from the Drive Unit Assembly.
Removal and Installation 11. Remove three screws that secure the top Roller Cover to the Drive Unit Assembly. 12. Remove the top Roller Cover from the Drive Unit Assembly. 13. Remove five screws that secure the side Roller Cover to the Drive Unit Assembly.
Removal and Installation 14. Remove the side Roller Cover from the Drive Unit Assembly. 15. Remove the Bearing from the Roller Shaft. 16. Remove the Black Ring from the Roller Shaft.
Removal and Installation 17. Using an Allen Key, loosen the two screws that secure the Roller to the Roller Shaft. 18. Remove the Roller from the Roller Shaft.
Removal and Installation Drive Unit Timing Belt Removal Switch off the product and remove the power cable. 1. Remove the Media Feed Drive Unit Assembly ⇒ Page 8-201 or the TUR Drive Unit Assembly ⇒ Page 8-205. The side cover (as explained in steps 2 and 3) is only applicable to the Media Feed Drive Unit Assembly. 2. Remove four screws that secure the side cover to the Drive Unit Assembly. 3. Remove the side cover from the Drive Unit Assembly.
Removal and Installation 4. Remove four screws that secure the top cover to the Drive Unit Assembly. 5. Remove the top cover from the Drive Unit Assembly. 6. Remove four screws that secure the Top Drive Motor Cover to the Drive Unit Assembly.
Removal and Installation 7. Remove the Top Drive Motor Cover from the Drive Unit Assembly. 8. Remove four screws that secure the Bottom Drive Motor Cover to the Drive Unit Assembly. 9. Remove the Bottom Drive Motor Cover from the Drive Unit Assembly.
Removal and Installation 10. Remove the three Bearings from the shafts. 11. Loosen four screws that secure the Drive Motor Bracket to the Drive Unit Assembly. 12. Remove the Timing Belt (that needs to be replaced) from the Drive Unit Assembly. Once the Timing Belts has been installed correctly, you must perform the Timing Belt Tension Adjustment. For further information, refer to Page 5-16.
Removal and Installation Media Sensors (Media End, Media Slack and Take-Up-Reel) Removal Switch off the product and remove the power cable. The Media Sensor Kit contains 2 Light Receiving Units and 2 Light Emission Units, so they should be used as necessary to replace any faulty Media Sensors, either on the Media Feed side, or the Take-Up-Reel side. Media End/Slack Light Emission Units 1. Remove two screws that secure the Sensor Cover to the Drive Unit Assembly. 2.
Removal and Installation 3. Disconnect the two connectors for the Media End/Slack Emission Units. 4. Remove one screw from each Media End/ Slack Emission Unit. 5. Remove both Media End/Slack Emission Units from the Printer. Once the Media End/Slack Emission Units have been installed correctly, you must perform the Media End/Slack Sensor Adjustment. For further information, refer to Page 5-33 and Page 5-36.
Removal and Installation Media End/Slack Light Receiving Units 1. Disconnect the two connectors for the Media End/Slack Receiving Units. 2. Remove one screw from each Media End/ Slack Receiving Unit. 3. Remove both Media End/Slack Receiving Units from the Printer. Once the Media End/Slack Emission Units have been installed correctly, you must perform the Media End/Slack Sensor Adjustment. For further information, refer to Page 5-33 and Page 5-36.
Removal and Installation Take-Up-Reel Light Receiving Units 1. Remove two screws that secure the Tension Bar Guide and remove it from the Printer. 2. Remove two screws that secure the Sensor Cover to the Drive Unit Assembly. 3. Remove the Sensor Cover from the Drive Unit Assembly.
Removal and Installation 4. Remove one screw from each Take-Up-Reel Receiving Unit. 5. Remove the Take-Up-Reel Receiving Units and pull out the cables so that the connectors are accessible. 6. Disconnect the two connectors for the TakeUp-Reel Receiving Units nd remove both units from the Printer. Once the Take-Up-Reel Receiving Units have been installed correctly, you must perform the Take-Up-Reel Sensor Adjustment. For further information, refer to Page 5-39.
Removal and Installation Take-Up-Reel Light Emission Unit 1. Disconnect the connector for the Take-UpReel Emission Unit. 2. Remove one screw from the Take-Up-Reel Emission Unit. 3. Remove the Take-Up-Reel Emission Unit from the Printer. Once the Take-Up-Reel Emission Unit has been installed correctly, you must perform the Take-UpReel Sensor Adjustment. For further information, refer to Page 5-39.
Removal and Installation White Nets (For Front and Rear Heaters) Removal Switch off the product and remove the power cable. Front White Net 1. Remove the Upper Side Cover (Left) ⇒ Page 8-4. 2. Remove the Lower Side Cover (Left) ⇒ Page 8-8. 3. Remove the Subtank Side Cover (Left) ⇒ Page 8-9. 4. Carefully pull out the Left Subtank Station slightly ⇒ Page 8-151. 5. Remove the Front Heater ⇒ Page 8-29. 6. Pull the side of the White Net so that the Velcro strip detaches from the Front Heater. 7.
Removal and Installation 8. Remove the White Net from the Front Heater. When re-installing the White Net, first hook the Net onto the Hooks in the Front Heater and then attach the Velcro while stretching the Net. Rear White Net 1. Loosen the screw that secures each Tension Bar Holder and remove the five Holders from the Printer. 2. Loosen nine screws that secure the bottom of the Rear Heater to the Printer.
Removal and Installation 3. Remove 11 screws that secure the top of the Rear Heater to the Printer. Make sure that the washers do NOT slip underneath the Center Platen. 4. Pull the side of the White Net so that the Velcro strip detaches from the Rear Heater. 5. Remove the White Net from the Rear Heater. When re-installing the Rear Net, make sure you push the white net evenly underneath the Center Platen (this can be done starting from the center and moving outwards).
Removal and Installation Sub-Scroller Flange Removal 1. Turn the Flange counter-clockwise to loosen it from the Sub-Scroller. 2. Remove the Flange from the Sub-Scroller. Installation If the Locking Wheel of the Flange is unscrewed completely and is removed from the Flange, there is a risk that the two metal plates inside the Flange may fall out and that the Flange Hub will get unclipped from the Flange. If this happens, please follow these steps to re-install the parts. Align Clips with Guides 1.
Removal and Installation 2. Once the Flange Hub is correctly clipped into the Flange, position the two metal plates into the Flange. 3. Make sure the two metal plates are securely positioned as shown. Metal Plates 4. Screw the Locking Wheel onto the Flange.
Preventive Maintenance 9 9 Printheads Maintenance 9-2 Daily Inspection and Maintenance 9-3 Wiper Blade Cleaning 9-3 Moistening the Wiper Sponge 9-5 Capping Unit Cleaning 9-6 Waste Ink Bottle Disposal 9-8 IQ Print 9-10 Normal Printhead Recovery 9-11 When Leaving the Printer Off for more than 2 weeks 9-13 When Returning to the Printer after more than 2 weeks 9-13 If the Printer is Switched Off for less than 2 weeks 9-14 If the Printer is Switched Off for more than one Month 9-14 Preventive Maintenance Stra
Preventive Maintenance Preventive Maintenance In order to keep the Printer in an optimal condition, it is recommended to perform routine maintenance. This Chapter explains the necessary procedures to be performed on a daily, weekly or monthly basis. A Printer Maintenance Guide is supplied with the Printer which the customer must follow. The information in this Chapter is to be used as a reference for the Service Engineers in the case that the Printer Maintenance Guide is not available.
Preventive Maintenance Daily Inspection and Maintenance The following procedures should be performed on a daily basis in order to ensure acceptable print quality: Wiper Blade Cleaning. Moistening the Wiper Sponge. Capping Unit Cleaning. Waste Ink Bottle Disposal. Test Print. Normal Printhead Recovery (Only if Printheads require cleaning). Wiper Blade Cleaning 1 When the "Printer Ready" message appears on the Front Panel, press the Online key to take the Printer offline.
Preventive Maintenance 6 The Wiper Blade will automatically come up for cleaning during which the following message will be displayed on the Front Panel. Wiper Blade WIPER MOVING PLEASE WAIT 7 When the following message is displayed on the Front Panel, open the Rear Cover and the Wiping Door. Rear Cover OPEN REAR COVER WIPER CLEANING Wiping Door 8 Make sure that there is no dried ink stuck on the Wiper Blade. Also make sure that the Wiper Blade is not damaged.
Preventive Maintenance 10 Use the cleaning swab to clean the front and back parts of the Wiper Blade. Wiper Blades Make sure that the Wiper Cleaning Liquid does not drip on to other parts of the Printer. If the Wiper Cleaning Liquid drips on to the Belt or any nearby Sensors, this could cause serious damage to the Printer. 11 After the Wiping Blades have been thoroughly cleaned, close the Wiping Door and the Rear Cover to automatically return the Wiping Blades to their original position.
Preventive Maintenance Capping Unit Cleaning 1 When the "Printer Ready" message appears on the Front Panel, press the Online key to take the Printer offline. PRINTER READY ROLL: 64/PAPER 2 When the following screen is displayed on the Front Panel, press the Shift key once. SINK WMEDIA MEDIA REGT M.ADVX 3 When the following screen is displayed on the Front Panel, press the S key to enter into the PH Main Menu. SPH.
Preventive Maintenance 7 When the following message is displayed on the Front Panel, open the Rear Cover and the Capping Door. Rear Cover OPEN COVER CAP CLEANING Capping Door 8 Dip a new cleaning swab into the Cap Cleaning Liquid. Make sure that you use the Cap Cleaning Liquid and NOT the Wiper Cleaning Liquid to clean the Capping Unit, otherwise you could cause damage to the Printheads. 9 Use the cleaning swab to clean the edges and the upper surfaces of ALL six Capping Units.
Preventive Maintenance Waste Ink Bottle Disposal The Waste Ink Bottle should be checked on a daily basis to make sure that it is not full. The Waste Ink Bottle should be emptied as follows: It is the customer that has the responsibility to dispose of the Waste Ink whenever necessary. The ink should be disposed as industrial waste. Please refer to the Printer User’s Guide for complete information (including safety notes) on waste handling and disposal instructions.
Preventive Maintenance 5 Lower the lever and tighten the screw, making sure that the Waste Ink Bottle is securely in position. Tighten Screw Lower Lever 6 Once the Waste Ink Bottle is correctly installed, the Front Panel will request you to reset the Waste Counter. # BOTTLE EMPTY * NO 7 Select "Yes" and press the OK key to reset the Waste Counter by indicating that the Waste Bottle is empty.
Preventive Maintenance IQ Print The IQ Print can be used to check for Print Quality problems (like banding) and can be used to isolate the root cause of the problem. 1 When the "Printer Ready" message appears on the Front Panel, press the Online key to take the Printer offline. PRINTER READY ROLL: 64/PAPER 2 When the following screen is displayed on the Front Panel, press the Shift key twice. SINK WMEDIA MEDIA REGT M.
Preventive Maintenance 7 The Printer will start to print the IQ Print and the following message will appear on the Front Panel. # TEST PRINTS * EXECUTING 8 The IQ Print can be cancelled at any time by pressing the Cancel key. # TEST PRINTS * CANCELING If problems are found in the IQ Print, try the following: If the problem detected is banding in one or several colors, it is recommended to perform the Printhead Recovery procedure.
Preventive Maintenance 5 In the PH Recovery submenu, select the level of recovery you would like and then press the OK key. Recommended cleaning level is NORMAL # PH RECOVERY * NORMAL ALL The different levels of Printhead Recovery are as follows: Normal All - Activates a normal recovery for all Printheads. Strong All - Activates a strong recovery for all colors. Strong K, Lm, Lc - Activates a strong recovery for the Black, Light Magenta and Light Cyan Printheads.
Preventive Maintenance When Leaving the Printer Off for more than 2 weeks It is important to remember that the Printer should not be switched Off so that the Printer can automatically trigger the internal Printhead maintenance procedures to prevent the Printheads from failing. But there might be certain circumstances where the Printer needs to be switched Off for a long period of time.
Preventive Maintenance If the Printer is Switched Off for less than 2 weeks If a customer accidently leaves the Printer switched Off for less than 2 weeks, they will be able to recover the Printheads if the nozzles have been blocked with dried ink. The success of recovering the Printheads will depend on how long the Printer has been left switched Off. If the Printer has been switched Off for longer than 2 weeks, it could mean the replacement of some or ALL of the Printheads.
Preventive Maintenance Preventive Maintenance Strategy The solvents that are used by the printer are aggressive liquids, and components that come into contact with the solvents need to be replaced periodically. To avoid image-quality issues and to ensure that the printer functions correctly, the printer tracks usage and notifies the user when the components need to be replaced.
Preventive Maintenance Preventive Maintenance Warnings and Counters The following tables explain the specific maintenance warnings. The table headings are defined as follows: Front panel warning - The front panel message that indicates the need for maintenance. Trigger event - An event which is tracked by the printer and used as a maintenance indicator. The front panel warning appears when the trigger event reaches its warning limit.
Preventive Maintenance Front panel warning Trigger SERVICE NEEDED XX PUMP TUBE Gears moving time Warning limit Stop limit 200,000 sec 210,000 sec System error message SYSTEM ERROR 12AX POWER OFF/ON You can see the current values for the printer in the configuration print and in the Counters menu, which is accessed from the Maintenance mode. Firmware versions 1.20_10 The table below identifies the maintenance warnings for firmware version 1.20_10. Front panel warning FW 1.
Preventive Maintenance which is accessed from the Maintenance mode. Preventive maintenance messages and actions For printers running firmware version 1.10_10 or earlier, the front panel shows the following warning messages after 12 months have elapsed: If a customer reports that the front panel is showing one or both of these warning message, a firmware upgrade should be recommended. When the firmware has been upgraded, these warning messages should no longer appear.
Preventive Maintenance Maintenance mode and select the Counter menu.
Preventive Maintenance 9-20 HP Designjet 10000s Series Printer Service Manual
About this Edition This is the 2nd edition of this Service Manual 1st edition, titled HP Designjet 10000s Series Printers Service Manual (Model Q6693A) September 2006 2nd edition, titled HP Designjet 10000s Series Printers Service Manual (Model Q6693A) March 2007
What’s in this Service Manual This manual contains information necessary to test, calibrate and service: - HP Designjet 10000s Series Printers (Model Q6693A). For information about using these printers, refer to the corresponding User Guide. The procedures described in this manual are to be performed by HP-qualified Service Personnel only.
