HP Color LaserJet CP6015 Series Printers Service Manual CP6015n CP6015dn CP6015de CP6015x CP6015xh
HP Color LaserJet CP6015 Series Printers Service Manual
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Table of contents 1 Product basics Quick access to product information .................................................................................................... 2 Product comparison ............................................................................................................................. 3 Product features ................................................................................................................................... 4 Product walkaround ....................
Resets menu ...................................................................................................................... 43 Diagnostics menu ............................................................................................................................... 45 Service menu ..................................................................................................................................... 49 3 Paper and print media Supported paper and print media sizes ..................
Security features ................................................................................................................................ 82 Secure the embedded Web server .................................................................................... 82 Secure Disk Erase ............................................................................................................. 82 Data affected ..................................................................................................
Sequence of operation ..................................................................................................... 114 Formatter system ............................................................................................................................. 116 Sleep mode ...................................................................................................................... 116 Resolution ............................................................................................
Step 8: Fusing ................................................................................................. 141 Step 9: ITB cleaning ........................................................................................ 142 Step 10: Drum cleaning ................................................................................... 142 Print cartridge .................................................................................................................. 143 Imaging drum ......................
Before performing service ................................................................................................ 188 After performing service ................................................................................................... 188 Parts removal sequences ................................................................................................ 189 User-replaceable parts ............................................................................................................
Environmental sensor ..................................................................................... 248 Removal sequence 4 ........................................................................................................................ 249 Rear-left cover ................................................................................................................. 250 Rear-right cover ..........................................................................................................
Laser/scanner assembly (yellow and magenta) .............................................. 295 Laser/scanner assembly (cyan and black) ...................................................... 297 Removal sequence 5B ..................................................................................................... 299 Front door ........................................................................................................ 299 Front-inner cover ......................................................
Left cover ........................................................................................................ 334 Pickup unit (middle cassette) .......................................................................... 335 Pickup unit (lower cassette) ............................................................................ 336 Pickup unit (upper cassette) ............................................................................ 336 Input tray is not attached ....................................
Common causes of jams ................................................................................. 428 Jam locations .................................................................................................. 429 Clear jams ....................................................................................................... 429 Jam sensors ................................................................................... 430 AREA 1: Jams in the output bin .....................................
Understand lights on the formatter .................................................................. 494 HP Jetdirect LEDs .......................................................................... 494 Heartbeat LED ................................................................................ 495 Engine-test button ............................................................................................................ 495 Diagnostics menu .............................................................
3 x 500-sheet input tray ................................................................................... 530 IPTU ................................................................................................................ 531 Solenoids ......................................................................................................................... 531 Solenoids ........................................................................................................ 531 Product base .........
Shift the staple unit .......................................................................................... 599 Stack operation (stapler/stacker and booklet maker) ...................................... 601 Output bin operation ....................................................................... 601 Shutter operation ............................................................................ 603 Jam detection ..........................................................................................
Intermediate paper-transfer unit (IPTU) ........................................................................... 646 IPTU ................................................................................................................ 646 Reverse guide ................................................................................................. 648 Rear cover ....................................................................................................... 649 Upper-guide assembly ..............
Booklet-delivery output bin (booklet maker only) ............................ 714 Booklet-delivery output bin unit (booklet maker only) ..................... 715 Return roller unit ............................................................................. 716 Pressure roller unit ......................................................................... 718 Entrance upper guide unit .............................................................. 723 Upper-delivery guide (booklet maker only) ...............
Part numbers ................................................................................................................... 781 Accessories ..................................................................................................... 781 Print cartridges ................................................................................................ 782 Image drums ................................................................................................... 782 Maintenance kits ..........
Paper use ........................................................................................................................ 995 Plastics ............................................................................................................................ 995 HP LaserJet print supplies ............................................................................................... 995 Return and recycling instructions ..............................................................................
xx ENWW
List of tables Table 1-1 Product guides ................................................................................................................................... 2 Table 1-2 Product models .................................................................................................................................. 3 Table 1-3 Features .............................................................................................................................................
Table 7-4 Control-panel messages ................................................................................................................ 357 Table 7-5 Causes and solutions for delivery delay jam .................................................................................. 431 Table 7-6 Causes and solutions for fuser delivery delay jams ....................................................................... 433 Table 7-7 Causes and solutions for wrapping jams ...................................
Table 8-11 Table 8-12 Table 8-13 Table 8-14 Table 8-15 Table 8-16 Stapling and stacking specifications (stapler/stacker and booklet maker) ................................... 639 Specifications for booklet making (Booklet maker only) ............................................................. 642 Stapler/stacker output-bin capacities ........................................................................................... 644 Booklet-maker output-bin capacities .........................................
Table 9-23 Table 9-24 Table 9-25 Table 9-26 Table 9-27 Table 9-28 Input-tray main body (1x500-sheet) ............................................................................................. 835 Input-tray main body (3x500-sheet) ............................................................................................. 839 Input-tray auto-close assembly .................................................................................................... 843 Input-tray cassette .......................
List of figures Figure 1-1 Sample model and serial number label .......................................................................................... 10 Figure 3-1 3-bin stapler/stacker accessory ...................................................................................................... 70 Figure 3-2 Booklet-maker finisher accessory ................................................................................................... 71 Figure 4-1 Supply item locations ........................
Figure 5-28 Figure 5-29 Figure 5-30 Figure 5-31 Figure 5-32 Figure 5-33 Color-sensor control .................................................................................................................... 154 Gray-axis correction .................................................................................................................... 155 Switches and sensors for the pickup, feed, and delivery system ...............................................
Figure 6-24 Figure 6-25 Figure 6-26 Figure 6-27 Figure 6-28 Figure 6-29 Remove rear cover (1 of 2) ......................................................................................................... 224 Remove rear cover (2 of 2) ......................................................................................................... 224 Remove the low-voltage power supply unit ................................................................................
Figure 6-68 Figure 6-69 Figure 6-70 Figure 6-71 Figure 6-72 Figure 6-73 Remove the print-cartridge driver PCA (2 of 3) ........................................................................... 255 Remove the print-cartridge driver PCA (3 of 3) ........................................................................... 256 Remove the image-drum motor (1 of 3) ...................................................................................... 257 Remove the image-drum motor (2 of 3) ....................
Figure 6-112 Figure 6-113 Figure 6-114 Figure 6-115 Figure 6-116 Figure 6-117 Remove the VOC fan ............................................................................................................... 289 Remove the duplexing reverse unit .......................................................................................... 290 Remove the face-down delivery unit (1 of 3) ............................................................................
Figure 6-156 Figure 6-157 Figure 6-158 Figure 6-159 Figure 6-160 Figure 6-161 Remove the lower-rear cover (1 of 2) ....................................................................................... 321 Remove the lower rear cover (2 of 2) ....................................................................................... 321 Remove the front-right cover (1 of 2) ........................................................................................ 322 Remove the front-right cover (2 of 2) ......
Figure 7-20 Figure 7-21 Figure 7-22 Figure 7-23 Figure 7-24 Figure 7-25 Input-tray driver PCA .................................................................................................................. 513 IPTU driver PCA ......................................................................................................................... 513 Product connector locations (1 of 6) ...........................................................................................
Figure 8-1 Figure 8-2 Figure 8-3 Figure 8-4 Figure 8-5 Figure 8-6 Paper path of the IPTU ................................................................................................................. 580 Signal flow in the IPTU .................................................................................................................. 581 Motors and sensors of the IPTU ...................................................................................................
Figure 8-45 Figure 8-46 Figure 8-47 Figure 8-48 Figure 8-49 Figure 8-50 Feed drive for the booklet maker unit ......................................................................................... 609 Components of the stacker unit control system (1 of 2) ............................................................. 610 Components of the stacker unit control system (2 of 2) ............................................................. 610 Components of the booklet-maker-unit control system .............
Figure 8-89 Figure 8-90 Figure 8-91 Figure 8-92 Figure 8-93 Figure 8-94 Stitcher unit ................................................................................................................................. 635 Sequence of stitching ................................................................................................................. 635 Rotation of the cam .....................................................................................................................
Figure 8-133 Figure 8-134 Figure 8-135 Figure 8-136 Figure 8-137 Figure 8-138 Remove entrance lower-guide assembly (1 of 2) ..................................................................... 668 Remove entrance lower-guide assembly (2 of 2) ..................................................................... 668 Remove the front door .............................................................................................................. 669 Remove the rear cover (1 of 2) .........................
Figure 8-177 Figure 8-178 Figure 8-179 Figure 8-180 Figure 8-181 Figure 8-182 Remove the saddle unit (4 of 7) ................................................................................................ 697 Remove the saddle unit (5 of 7) ................................................................................................ 697 Remove the saddle unit (6 of 7) ................................................................................................ 698 Remove the saddle unit (7 of 7) ..
Figure 8-221 Figure 8-222 Figure 8-223 Figure 8-224 Figure 8-225 Figure 8-226 Remove the inlet feed unit (1 of 4) ............................................................................................ 726 Remove the inlet feed unit (2 of 4) ............................................................................................ 727 Remove the inlet feed unit (3 of 4) ............................................................................................
Figure 8-265 Figure 8-266 Figure 8-267 Figure 8-268 Figure 8-269 Figure 8-270 SW4 settings ............................................................................................................................. 769 SW504 settings ......................................................................................................................... 770 Mark the paper ..........................................................................................................................
Figure 9-33 Figure 9-34 Figure 9-35 Figure 9-36 Figure 9-37 Figure 9-38 Intermediate-feed lower-guide assembly .................................................................................... 852 Intermediate-feed upper-guide assembly ................................................................................... 854 PCA assembly ............................................................................................................................ 856 Stapler/stacker unit .....................
