Instruction Manual
Document 2.4.96, Revision 0
March, 2013
31
Single-Phase Pad-Mounted Compartmental-Type Distribution Transformers
dard C57.12.90 Test Code for Liquid-Immersed
Distribution, Power, and Regulating Transformers for
more information about design sound levels and fac-
tory sound testing.
Low-Voltage Circuit Breaker
The low-voltage circuit breaker is inaccessible (ex-
cept in the double-door style transformer) and typi-
cally requires no maintenance.
Magnex Interrupter
The Magnex Interrupter typically requires no mainte-
nance except for replacement in the event of mal-
function or damage.
Other Accessory Devices
Other accessory devices, such as a gauges and
valves typically require no maintenance except for
replacement in the event of malfunction or damage.
Sampling and Testing the Fluid
Before sampling the insulating uid, de-energize the
transformer from a remote location and make sure
all bushings and terminals are effectively grounded.
Samples should be drawn from the bottom of the
tank. Refer to ASTM D923 Standard Practices for
Sampling Electrical Insulating Liquids for recom-
mended sampling procedures. Also, refer to any
sampling recommendations provided by the manu-
facturer of the uid test equipment.
Filtering the Fluid
The insulating uid can be ltered using a lter press
system. A lter press can remove particle contami-
nants as well as small amounts of moisture. Follow
the operating instructions provided by the lter press
system manufacturer.
Continue to lter the uid until the dielectric test
results satisfy the requirements of IEEE Standard
C57.106 for mineral oil, IEEE Standard C57.147 for
natural ester uids and IEEE Standard C57.212 for
transformers lled with less-ammable high mo-
lecular weight hydrocarbon insulating uid (such as
R-Temp). When ltering any particular type of insu-
lating uid, make sure the lter press system is not
contaminated with any other type of uid. Contami-
nation of the uid may alter its chemical or physical
characteristics and could reduce its re point.
Removing or Lowering the Fluid
Should it be necessary to remove or lower the insu-
lating uid, the following procedure should be used.
Use clean pumps and hoses that have not been
contaminated by other types of uids. Hoses must
be designed for handling the particular uid in the
transformer (As an example, rubber hoses should not
be used with mineral oil.).
1. De-energize the transformer, and make sure the
tank and all terminals are effectively grounded.
2. If cover removal is required, follow the procedure
outlined in the “Opening the Transformer Tank”
section.
3. Connect the pump inlet hose to the drain valve at
the base of the transformer tank. In the case of a
double-door style transformer, the inlet hose can
be inserted through the cover-mounted handhole
and placed at the bottom of the tank.
4. Use a clean, dry temporary storage container to
contain the uid.
5. Place the pump discharge hose nozzle at the bot-
tom of storage container.
6. Pump slowly, and do not allow the uid to splash
into the container, as this will introduce air and
moisture into the uid.
7. Do not lower the insulating uid below the top of
the core/coil clamp pan, as exposing coils could
allow moisture to contaminate coil insulation.
Filling with Fluid
When lling the transformer with insulating uid,
ll with the same type of uid. Do not mix different
types of uids. Care should be taken to avoid intro-
duction of air bubbles during the lling process. After
lling is complete, allow 24 hours for dissipation
of air bubbles before energizing the transformer.
Trapped air bubbles can reduce the insulation value
of the uid and cause an internal ash-over.
1. Every storage container of transformer uid used
in the lling process should be visually inspected
and tested for water and other possible contami-
nants before proceeding with the lling process.
2. Pump from the bottom of storage container. To
prevent bubbles in the uid, do not allow air to
enter the pump intake.
3. Connect the pump discharge hose to the drain
valve at the base of the transformer tank to