Operator’s Manual Power Washer Model: PW3000 WARNING: Do not assemble, install or operate this equipment without reading ALL of this manual and the safety precautions and warning illustrated in this manual. KDAR Company 1 Mulch Lane St. Louis, MO 63044 Tel: 314-692-8555 Fax: 314-692-8578 Web: www.hotmaxtorches.
SAFETY PRECAUTIONS AND WARNINGS PLEASE READ BEFORE USING EQUIPMENT DANGER DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.
SAFETY PRECAUTIONS AND WARNINGS PLEASE READ BEFORE USING EQUIPMENT 12. Stay alert. Watch what you are doing and use common sense when operating a power washer. Do not use a power washer while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating the power washer may result in serious personal injury or death. 13. Follow the instructions in this manual for preparing to store a power washer. Never store fuel near the power washer. 14.
Specifications/Features & Benefits/Package Contents Pump Type CAM Running Pressuer Peak Preassuer Gallons Per Minute Thermal Releif Valve Low Pres. Det Inj. 2200 PSI 3000 PSI 2.1 Standard Yes Engine Engine Type & Displacement Maximum Output HP/ RPM Oil Capacity Low Oil Shut Down Fuel Type Fuel Capacity OHV Single Cylinder 196cc 6.5/3600 .63 Qt. (.6 Liter) Standard Gasoline 1.0 Table 1 Features 1. 2. 3. 4. 5. 6. 7. 8. 3000 PSI Maximum Pressure 2200 PSI Rated Pressure 2.
Set Up Nozzle Handle Gun High Pressure Hose Fuel Tank Muffler Extension Spray Wand Pump Wheel Thermal Relief Hose Water Supply Connection Thermal Relief Valve Detergent Take Up Hose Throttle Choke Water Output KDAR Company Air Filter Fuel Valve Manual Recoil Starter 4
Set Up Wheel, Handle & Holder Assembly Engine Preparation Note: All fasteners can be tightened as each procedure is completed. There is no need to wait until assembly is complete to tighten the fasteners. Engine Oil NOTE: Engine oil is a major factor affecting the performance and service life of this power washer. Non-detergent and 2-stroke engine oils WILL damage the engine and are not recommended. 1. Using 2 M6x40 bolts, 2 M6 nuts and 2 M6 washers, attach the handle to the main frame. 2.
Set Up Fueling the Engine Pump Connection WARNING Gasoline is extremely flammable and is explosive under certain conditions. Fuel and refuel in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is being refueled or where gasoline is stored. Do not over fill the tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely.
Operation Pre-Start Preparation NOTE: The following procedures are to be completed each time the power washer is started. 3. Slide the choke and throttle left (if starting a cold engine). 1. Before using the power washer, check to make sure there are no loose or missing parts. WARNING The power washer must not be operated if all factory installed heat shields are not in place. Failure to comply may result in the fuel tank over heating which could cause personal injury from fire. 4.
Operation 7. Aim wand at surface to be cleaned and depress the gun trigger. CAUTION Do not run the power washer for more then 5 minutes without depressing the gun trigger to allow water to flow. The excessive heat build up could damage the pump. Nozzle Selection Note: The force of the spray on the surface being cleaned increases as the nozzle is moved closer to the surface.
Maintenance Maintenance Schedule—Engine Item Engine Oil Each Use X First Month or 20 Hours Every 3 Months or 50 Hours Every 6 Months or 100 Hours Sedimant Cap What To Do Check Oil Level Change Check Clean or Replace Clean Spark Plug Check, adjust gap and clean X Spark Arrester Clean X Valve Clearance Check & Adjust Air Cleaner X Every Year or 300 Hours X X X X X Fuel Tank and Strainer Clean Fuel Filter (Attached to fuel Clean - Replace if necessary valve) X X Fuel Line Clean - Replac
Maintenance Fuel Filter Cleaning 1. 2. 3. 4. Drain fuel from tank. Disconnect fuel line from fuel valve. Remove fuel valve from tank. Remove Fuel filter from the top of the fuel valve by unthreading (should be able to be removed with fingers. 5. Clean fuel filter with a nonflammable or high flashpoint solvent. 6. Reattach fuel filter to fuel valve and reattach fuel valve to tank and fuel line. Fuel Valve Cleaning 1. Remove the sediment cup and O-ring at the bottom of the fuel valve with a small wrench. 2.
Maintenance 3. Carefully replace the screen. Maintenance Schedule—Pump Every Each 10 Item What to Do Use Hours Check X Connections Lubricate X Nozzle Check for Clogs X Water Screen Check for Clogs X Seals Replace Every 500 Hours X Take care not to damage the screen in any way; the pump may be damaged if foreign matter gets into the pump. If the screen is damaged, DOT USE THE POWER WASHER WITH A DAMAGED SCREEN OR NO SCREEN. Order a new screen and replace before using.
Transporting/Storage 3. Depress the trigger on the gun to relieve the pressure and drain water from the high pressure hose. 4. Disconnect the high pressure hose. 5. Restart the power washer and let it run for about 5 seconds (until water is no longer coming out of the discharge outlet. After removal from storage, drain the stored gasoline into a suitable container and fill with fresh gasoline before starting.
Troubleshooting Engine Will Not Start NO Is there fuel in the tank? Refill the tank. YES NO Is there oil in the engine? Add the recommended oil. YES Is there a spark from the spark plug? YES Replace the spark plug. Still no Spark To Check: 1. Remove the spark plug cap and clean any dirt from around the spark plug. 2. Remove the spark plug and install the spark plug in the plug cap. 3. Set the plug side electrode on the cylinder head. 4. Crank engine, sparks should jump across the gap.
Troubleshooting No Pressure from Gun/Wand NO Is faucet open? YES Open faucet NO Inadequate water supply? (4gpm @ 20 psi) Improve water supply. YES Wand nozzle warn or damaged? YES Replace nozzle. YES Turn off engine, depress trigger on gun until steady stream of water is released. NO Air in pump? NO Water inlet screen clogged? YES Clean inlet screen. NO Unit stored in freezing temperatures? YES Thaw unit completely, including hose, gun and wand.
Limited Warranty KDAR Company, and its affiliates, warrants that the power washers covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. This warranty is extended to the original purchaser who uses the product in a consumer application (personal, residential or household usage). All power washers covered under this limited warranty which are used in commercial applications (i.e.
