Service Manual
Table Of Contents
- Important Safety Information
- I. Specifications
- II. General Information
- A. Construction
- B. Sequence of Operation
- C. Control Board
- 1. Control Board Layout
- 2. LED Lights and Audible Alarm Safeties
- 3. Controls and Adjustments
- a) Default Dip Switch Settings
- b) Harvest Timer (S4 dip switch 1 & 2)
- c) Pump-Out Timer (S4 dip switch 3 & 4)
- d) Pump-Out Frequency Control (S4 dip switch 5 & 6)
- e) Harvest Pump Timer (S4 dip switch 7)
- f) Factory Use (S4 dip switch 8)
- g) Freeze Timer (S4 dip switch 9 & 10)
- h) Float Switch Control (S5 dip switch 1)
- i) Refill Counter (S5 dip switch 2 through 5)
- D. Control Switch
- III. Technical Information
- IV. Service Diagnosis
- V. Replacement of Components
- VI. Cleaning and Maintenance
41
Freeze-Up - Possible Cause
3. Spray Tubes and/or Spray
Guides
a) Dirty.
b) Out of position.
4. Water Supply a) Low water pressure.
b) External water lters clogged.
c) Insufficient water line size.
Minimum1/4"nominalIDcopperwatertubingorequivalent.
5. Inlet Water Valve a) Screen or orice clogged.
b) Defective.
6. Float Switch
See"IV.D.FloatSwitchCheck
andCleaning"
a) Dirty, sticking.
b) Defective.
7. Refrigerant Charge a) Low.
8. Control Board
See"II.C.3.Controlsand
Adjustments"and"IV.B.Control
BoardCheck"
a) Harvest timer (S4 dip switch 1 & 2) set too short.
b) Harvest pump timer (S4 dip switch 7) not in factory default position.
c) Defective.
9. Bin Control
See"IV.C.BinControlCheckand
Cleaning"
a) Actuator does not move freely.
10. Thermistor
See"IV.E.ThermistorCheck"
a) Loose, disconnected, or defective.
11. Thermostatic Expansion Valve
(TXV)
a) Defective.
12. Hot Gas Valves (KMS & SRK) a) Closed or restricted.
13. Liquid Line Valves (KMS & SRK) a) Open.
14. X11/X10 Relays a) Bad contacts. Open coil. Not allowing pump motor operation during
last 50 seconds of harvest.
Freeze Cycle
1. Evaporator a) Scaled up.
b) Damaged.
2. Spray Tubes and/or Spray
Guides
a) Dirty.
b) Out of position.
3. Refrigerant Charge a) Low.
4. Control Board
See "IV.B.ControlBoardCheck"
a) Freeze timer (S4 dip switch 9 & 10) set incorrectly.
b) Defective.
5. Inlet Water Valve a) Leaking by.
6. Float Switch
See"IV.D.FloatSwitchCheck
andCleaning"
a) Float does not move freely.
b) Defective.
7. Pump Motor a) RPM too slow.
b) Impeller damaged.
8. Thermostatic Expansion Valve
(TXV)
a) Bulb loose or defective.
9. Headmaster (C.P.R.) a) Defective.