Instruction Manual Modular Crescent Cuber Serenity Series Models KMS-822MLJ Including Condensing Unit Models SRK-10J hoshizakiamerica.
WARNING Only qualified service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certified Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation.
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information.................................................................................................. 4 I. Specifications..........................
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the installation, use, and care of the appliance.
WARNING, continued Icemaker • Do not connect the icemaker to an external power source. Icemaker power supply and ground connection are supplied from the remote condensing unit via the wire bundle provided with the remote condensing unit. • Wire bundle routing (conduit) and disconnect (if required) must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • THE ICEMAKER MUST BE GROUNDED.
I. Specifications A. Electrical and Refrigerant Data The rating label (KMS) and nameplate (KMS and SRK) provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel of the icemaker and on the side panel of the remote condensing unit. For certification marks, see the nameplate. We reserve the right to make changes in specifications and design without prior notice. 1.
B. Dimensions/Connections 1. KMS-822MLJ Rear CONDENSATION DRAIN OUTLET 5/8” O. D. HARD TUBE 597 [ 23 - 1/2 ] 597 [ 23 - 1/2 ] CONDENSATION 30 [DRAIN 1 - 1/8 OUTLET ] 5/8” O. D. HARD TUBE 55 [ 2 - 1/8 ] SUCTION LINE LIQUID LINE 5/8” FIELD CONNECTION 1/2” FIELD CONNECTION WIRE HARNESS CONNECTION SUCTION LINE 7/8” FIELD DIA. OPENING 5/8” CONNECTION ICEMAKER DRAIN WIRE HARNESS OUTLET 3/4” FPT CONNECTION 7/8” DIA.
2. SRK-10J Unit: mm [in.] Note: Legs are included with remote condensing unit. Leg height is 380 mm (14.96 in.).
II. Installation and Operating Instructions WARNING • The icemaker and remote condensing unit must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation.
2. Remote Condensing Unit NOTICE • The remote condensing unit is intended for outdoor use. Normal operating ambient temperature must be within -20°F to 122°F (-29°C to 50°C). Operation of the remote condensing unit, for extended periods, outside of this normal temperature range may affect performance. • The maximum line set length is 66' (20 m). No refrigerant charge adjustment is necessary.
B. Checks Before Installation • Visually inspect the exterior of the shipping containers and immediately report any damage to the carrier. Upon opening the containers, any concealed damage should also be immediately reported to the carrier. • Remove the shipping carton, tape, and packing material. If any are left in the icemaker or remote condensing unit, they will not work properly. 1. Icemaker • Remove the panels to prevent damage when installing the icemaker. See "II.C. How to Remove Panels.
C. How to Remove Panels 1. Icemaker • Front Panel: Loosen the screw. Lift up and towards you. • Control Box Cover: Remove the screws and pull towards you. • Top Panel: Lift off. • Top Insulation and Top Cover: Lift off. • Right Side Panel: Remove the screw. Slide forward slightly and lift off. • Insulation Panel: Remove the thumbscrew. Lift up slightly and pull towards you. Top Panel Top Insulation Top Cover Control Box Cover Insulation Panel Right Side Panel Front Panel Fig. 3 Icemaker 2.
D. Setup 1. Dispenser Unit/Ice Storage Bin and Icemaker Setup WARNING The installer must ensure the dispenser unit/ice storage bin is compatible with the icemaker, and the dispenser unit/ice storage bin and icemaker are properly attached and secured. NOTICE • Do not connect the icemaker to an external power source. Icemaker power supply and ground connection are supplied from the remote condensing unit via the wire bundle provided with the remote condensing unit. For details, see "II.F.
2. Bin Control Installation NOTICE Before operating the icemaker, the bin control assembly must be installed correctly. Failure to properly install the bin control assembly could result in ice backup and icemaker damage. Follow the instructions below for bin control assembly installation. 1) If not already removed, remove the front panel, top, and right side panels. 2) Loosen the screws securing the control box, then lift the control box off and hang it from the base. See Fig. 6.
E. Installation of the Remote Condensing Unit WARNING • Installation must be performed by properly trained and EPA-certified service personnel. • Power supply and ground wire to the icemaker are supplied from the remote condensing unit. For details, see "II.F. Electrical Connection." 1. Setup 1) Secure the legs to the remote condensing unit with the 8 bolts and nuts provided. See Fig. 8. 2) The legs have 8 mounting holes. Secure the legs with 8 bolts (not included).
3. Line Set Installation WARNING • R-404A itself is not flammable at atmospheric pressure and temperatures up to 176°F (80°C). • R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames), R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous. • Do not use silver alloy or copper alloy containing arsenic. • Do not open any service valve until the line set installation is complete and leak tested.
12) Replace the service valve caps and tighten. 13) Insulate all exposed tubing and fittings. Hoshizaki Technical Support is available at 1-800-233-1940 for recommendations. Line Set Connections Icemaker Remote Condensing Unit (with compressor) Ice Storage Bin Max. 16.5 Feet Max. 33 Feet Suction Line "S" Oil-Trap 1/2" OD Liquid Line (insulated) Max. 10 Feet Max. 16.5 Feet Service Loop Icemaker 5/8" OD Suction Line (insulated) Ice Storage Bin 5/8" OD Suction Line (insulated) Service Loop Fig.
F. Electrical Connection WARNING Icemaker • Do not connect the icemaker to an external power source. Icemaker power supply and ground connection are supplied from the remote condensing unit via the wire bundle provided with the remote condensing unit. • Wire bundle routing (conduit) and disconnect (if required) must meet national, state, and local electrical code requirements. If fabricating a wire bundle, use wire of an appropriate gage and outdoor rating.
1) Route the wire bundle between the icemaker and remote condensing unit. Use the wire bundle supplied with the remote condensing unit, or fabricate a wire bundle using wire of an appropriate gage and outdoor rating. Use the wiring label or Fig. 11 as a reference. 2a) Icemaker: Connect the wire bundle ground wire to the icemaker ground screw, then connect the rest of the wire bundle wires to the icemaker terminal block. WARNING! Do not connect the wire bundle ground wire to the icemaker terminal block.
V V P P HGV Contactor Fuse 10A BR BR BK W LLV BK Neutral W GR GND Wire Color Code: BK- black BR- brown GR-green P- pink V- violet W- white SRK Remote Condensing Unit Fuse 10A V CB BR Legend: GND-ground HGV- hot gas valve CB- control board LLV- liquid line valve GND BR GR KMS Icemaker V Use wire bundle supplied with the Remote Condensing Unit or fabricate a wire bundle using wire of an appropriate gage and outdoor rating.
G. Water Supply and Drain Connections See Fig. 12 WARNING Water supply and drain connections must be installed in accordance with applicable national, state, and local regulations. NOTICE • Normal operating water temperature should be within 45°F to 90°F (7°C to 32°C). Operation of the icemaker, for extended periods, outside of this normal temperature range may affect performance.
1. Icemaker Icemaker Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Icemaker Water Supply Line Size 1/4" Nominal ID Copper Water Tubing or Equivalent Icemaker Drain Outlet 3/4" Female Pipe Thread (FPT) Minimum Icemaker Drain Line Size 3/4" Nominal ID Hard Pipe or Equivalent • An icemaker water supply line shut-off valve and drain valve must be installed. • Be sure there is sufficient extra water supply line and drain line for the appliance to be pulled out for service.
H. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.
I. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the appliance is turned off, wait for at least 3 minutes before restarting the appliance to prevent damage to the compressor. • To prevent damage to the water pump, do not leave the control switch in the "WASH" position when the water tank is empty. • At startup, confirm that all internal and external connections are free of leaks.
III. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the control switch with damp hands. • Move the control switch to the "OFF" position and turn off the power supply before servicing.
B. Cleaning and Sanitizing Instructions The icemaker must be cleaned and sanitized at least once a year. More frequent cleaning and sanitizing may be required in some water conditions. WARNING • To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners. • Carefully follow any instructions provided with the bottles of cleaning and sanitizing solution.
Cleaning Overflow Cap 4) Remove the front insulation panel, then remove cube guide B and cube guide A. See Fig. 14. Remove the overflow cap, overflow Overflow Pipe pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overflow pipe, overflow cap, cube guide A, Cube Guide A cube guide B, and front insulation panel. NOTICE! Be careful not to cross thread the drain plug and overflow pipe.
Sanitizing 14) To fill the water tank, turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position. 15) Remove the front insulation panel, then pour .78 fl. oz. (23 ml) of an 8.25% sodium hypochlorite solution (chlorine bleach) into the water tank. Replace the front insulation panel.
Sanitizing Rinse 3 25) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position. 26) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
IV. Preparing the Icemaker for Periods of Non-Use NOTICE • When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. • To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty. When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position.
V. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.
