Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Timer (S4 dip switch 1 & 2)
- 3. Pump-Out Timer/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist Duration) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Float Switch Control Selector (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- 11. Minimum Harvest Time (S5 dip switch 4)
- 12. Anti-Slush (S5 dip switch 5)
- IV. Refrigeration Circuit and Component Service Information
- VII. Disposal
- VIII. Technical Information
15
5a) Initial Harvest Cycle – LEDs 1, 4, and 2 are on. WV and X11 relay continue. Comp,
FMRs, HGVs, and X10 relay energize. CBmonitors the warming of the evaporator via
the thermistor located on the suction line. When the thermistor reaches 48°F (9°C),
CB reads 3.9 kΩ from the thermistor and turns harvest termination over to the harvest
timer (S4 dip switch 1 & 2 and S5 dip switch 4). WV and X11 relay are energized during
harvest for a maximum of 6 min. or the length of harvest minus HPT setting (S4 dip
switch 6), whichever is shorter. See step 5b below.
a) Comp Diagnosis: Check that evaporator is warming. Ifnot, conrm that Comp
energizes. If not, check for 115VAC at CB K1 #1 (V) to neutral (W). If 115VAC is not
present, check for 115VAC at CB K1 #10 (BR) to neutral (W). If115VAC is present
at #10 (BR) and not at #1 (V), replace CB. If 115VAC is present, check for 115VAC
at MC solenoid (SRK). If 115VAC not present, check wire harness connections.
If115VAC is present, conrm contacts are closed. If not, replace MC. If MC contacts
are closed, check Comp start and run capacitors, start relay (single phase), and
Comp motor winding.
b) HGVs Diagnosis: If Comp is energized and evaporator is not warming, check
that HGVs energizes and open. Check for 115VAC at CB K1 #2 (P) to neutral (W).
If115VAC is not present, replace CB. If 115VAC is present, check for 115VAC at
HGVs coil (KMS and SRK) and check HGVs coils continuity. Replace as needed.
c) LLVs Diagnosis: Conrm that both LLVs are de-energized (KMS and SRK) and
closed (not bypassing). Ifenergized, replace CB. If de-energized and bypassing,
replace LLVs (KMS and SRK).
5b) Harvest Pump Timer – LEDs 1, 3, and 2 are on. When the thermistor reaches
48°F (9°C), CB reads 3.9 kΩ from the thermistor and turns harvest termination over to
the harvest timer (S4 dip switch 1 & 2 and S5 dip switch 4). When WV de-energizes,
LED 4 turns off, X11 relay de-energizes and LED 3 turns on. PM and X12 relay energize.
Comp, FMRs, HGVs, and X10 relay continue.
Diagnosis: Place a thermometer on the suction line next to the thermistor. Has it
warmed to 48°F (9°C) or warmer? Conrm thermistor status. See "II.G. Thermistor
Check." If the thermistor reading is in proper range, dip switch 7 is on, and PM does
not energize before harvest terminates, replace CB. If WV continues, check for 115VAC
at CB K1 #6 (O). If115VAC is present, and LED 4 is off, replace CB. If 115VAC is not
present, and WV continues, check WV diaphragm for leaking by. Clean or replace.
If LED 3is on and PM is not energized, check for 115VAC at CB K1 #5(DBU). If115VAC
is not present, replace CB. If 115VAC is present and PM is not energized, check for
115VAC at X10relay terminal #8 (Y) to neutral (W). If 115VAC is not present, check for
115VAC at X10 relay terminal #4 (P) to neutral (W) and X10 relay terminal #6(Y) to
neutral (W). If 115VAC is present on terminal #4(P) and not on terminal #6(Y), replace
X10 relay. If 115VAC is present on X12 relay terminal #8 (P) and PM is not energized,
check for 115VAC at X12 relay terminal #4 (W/R) to neutral (W) and terminal #6 (DBU)
to neutral (W). If 115VAC is present on terminal #6(DBU) and not on terminal #4 (W/R),
replace X12relay. If 115VAC is present on X12relay terminal #4(W/R). If 115VAC is
present between X12 relay terminal #4 (W/R) and neutral (W), check PM capacitor and
motor winding continuity.