Instruction Manual Modular Crescent Cuber Models KMD-460MAJ, MWJ KMD-530MAJ, MWJ, MRJ hoshizakiamerica.
WARNING Only qualified service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certified Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation.
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information.................................................................................................. 4 I. Specifications..........................
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the installation, use, and care of the appliance.
WARNING, continued • Children should be properly supervised around the appliance. • Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged. • Do not use combustible spray or place volatile or flammable substances near the appliance. They might catch fire. • Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
I. Specifications A. Electrical and Refrigerant Data The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certification marks, see the nameplate. We reserve the right to make changes in specifications and design without prior notice. 1. KMD-460M_J Single Phase Model Number KMD-460MAJ AC Supply Voltage 115/60/1 Compressor 115V 8.6RLA 54.5LRA Pump 120V 0.5FLA 23W Fan 115V 0.
B. Dimensions/Connections Units: mm [in.] 1. Air-Cooled Models (MAJ) Rear Side ELECTRICAL SUPPLY OPENING 22 [7/8] DIA I H ICEMAKER WATER INLET 1/2” FPT 67 [2-5/8] 581 [22-7/8] 613 [24-1/8] 24 [0.
2. Water-Cooled Models (MWJ) Units: mm [in.] Rear Side ELECTRICAL SUPPLY OPENING 22 [7/8] DIA K M CONDENSER WATER INLET 1/2” FPT CONDENSER WATER OUTLET 3/8” FPT M5 MOUNTING HOLES 24 [0.
3. Remote-Cooled Models (MRJ) Side 61 [ 2 - 3/8 ] 350 [ 13 - 3/4 ] N N Rear 202 [8] Lorem ipsum Lorem Bottom KMD-530MRJ A 768 [30-1/4] B 761 [30] C 498 [19-5/8] D 103 [4] ELECTRICAL SUPPLYSUPPLY OPENING ELECTRICAL OPENING 22 [7/8]22DIA [7/8] DIA E 80 [3-1/8]80 [3-1/8] N 69 [2-3/4] NOTICE • Allow 6" (15-cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
4. Remote Condenser Unit URC-5F (use with KMD-530MRJ) Top Units: mm [in.] Rear NOTICE URC-5F Heat of Rejection Icemaker AT 90°F (32°C) Model WT 70°F (21°C) KMD-530MRJ 8,500 BTU/hr Allow 24" (61-cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required.
II. Installation and Operating Instructions WARNING • The icemaker must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install, operate, and maintain the icemaker in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation.
• Remove the protective plastic film from the panels. If the icemaker is exposed to the sun or to heat, remove the film after the icemaker cools. • Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade (if applicable) turns freely. • Check that the compressor is snug on all mounting pads. • The icemaker can be installed on a dispenser unit or storage bin 30" wide or wider.
D. Setup 1. Dispenser Unit/Ice Storage Bin and Icemaker Setup WARNING The installer must ensure the dispenser unit/ice storage bin is compatible with the icemaker, and the dispenser unit/ice storage bin and icemaker are properly attached and secured. 1) If mounting the icemaker on top of a dispenser unit, follow the dispenser unit's setup procedure.
2. Bin Control Installation 1) Remove the control box cover. Remove the 2 thumbscrews securing insulation panel (B), then remove insulation panel (B). See Fig. 3. 2) Disconnect the discharge hose from the pump motor, then disconnect the drain valve drain hose and the overflow drain hose. 3) Disconnect the pump motor connector from the back of the control box, then disconnect the float switch connector from the control board. 4) Remove the tape securing the bin control.
7b) Coca-Cola Freestyle® Dispenser or Dispenser Unit with Thick Adapter Application: Remove the extension bracket and 2 thumbscrews from the accessory bag. Secure the bin control to the extension bracket using the 2 thumbscrews. See Fig. 6. Secure the extension bracket to the rear interior wall using the 2 thumbscrews on the rear interior wall. Route the bin control cable vinyl hose through the grommet as illustrated. Do not leave any slack in the ice drop zone.
E. Electrical Connection WARNING For All Models • Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • The icemaker requires an independent power supply of proper capacity. See the nameplate for electrical specifications.
F. Water Supply and Drain Connections See Figs. 8 through 10 WARNING Water supply and drain connections must be installed in accordance with applicable national, state, and local regulations. NOTICE • Normal operating water temperature should be within 45°F to 90°F (7°C to 32°C). Operation of the appliance, for extended periods, outside of this normal temperature range may affect appliance performance. • Water supply pressure must be a minimum of 10 PSIG and a maximum of 113 PSIG.
1. Icemaker Icemaker Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Icemaker Water Supply Line Size 1/4" Nominal ID Copper Water Tubing or Equivalent Icemaker Drain Outlet 3/4" Female Pipe Thread (FPT) Minimum Icemaker Drain Line Size 3/4" Nominal ID Hard Pipe or Equivalent • An icemaker water supply line shut-off valve and drain valve must be installed. • Be sure there is sufficient extra water supply line and drain line for the appliance to be pulled out for service.
2. Water-Cooled Condenser a) Connection to an Open Drain System Condenser Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Condenser Water Supply Line Size 1/4" Nominal ID Copper Water Tubing or Equivalent Condenser Drain Outlet 3/8" Female Pipe Thread (FPT) Minimum Condenser Drain Line Size 1/4" Nominal ID Hard Pipe or Equivalent • A condenser water supply line shut-off valve and drain valve must be installed. • In some areas, a back flow preventer may be required in the cooling water circuit.
b) Connection to a Closed Loop System Condenser Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Condenser Water Supply Line Size 1/4" Nominal ID Copper Water Tubing or Equivalent Condenser Return Outlet 3/8" Female Pipe Thread (FPT) Minimum Condenser Return Line Size 1/4" Nominal ID Copper Water Tubing or Equivalent • Shut-off valves and drain valves must be installed at both the condenser water supply inlet and condenser return outlet. • Minimum water flow to the condenser is 4 GPM.
G. Installation of Remote Condenser Unit for Remote Models WARNING • Installation of remote condenser unit must be performed by properly trained and EPA-certified service personnel. • The remote condenser unit must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install the remote condenser unit within these guidelines may adversely affect safety, performance, component life, and warranty coverage.
2. Checks Before Installation 1) Remove the shipping carton, tape, and packing material. 2) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blades move freely. 3. Setup 1) Assemble 2 sets of legs using the legs, bolts, and nuts provided. See Fig. 13. 2) Position 1 of the plates provided between a set of legs and the remote condenser unit, then secure the legs to the remote condenser unit with the bolts and nuts provided.
a) Factory Line Set Installation 1) Route the factory line set (see "II.G.4 Line Set Size and Refrigerant Charge" for details) from the remote condenser unit to the icemaker. Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service. See Fig. 14. Factory fabricated line sets are precharged and do not need to be evacuated. If the line set is too long or too short, see "II.G.5.a)(1) Factory Line Set Modification.
(1) Factory Line Set Modification 1) Recover the line set charge through the Schrader access ports on the Parker quick connect couplings and store it in an approved container. Do not discharge the refrigerant into the atmosphere. Remove the extra line set length or add extra tubing. When adding extra tubing, insulate the additional copper tubes separately. 2) Use an electronic leak detector or soap bubbles to check for leaks.
7) Connect the refrigerant lines to the appropriate male fittings on the remote condenser unit first and then at the icemaker. Make a proper connection as follows: a. Remove the protective covers from the male fitting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male fitting, including O‑ring, diaphragm, and threads, before making the connection. See Fig. 15. NOTICE! Do not use thread sealant on the fittings.
6. Electrical Connection WARNING • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • To reduce the risk of electric shock, make all remote condenser unit connections before connecting the icemaker power supply. • THE REMOTE CONDENSER UNIT MUST BE GROUNDED.
3) Install a ground wire from the icemaker fan motor junction box to the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. 4) Install line and neutral wires from the fan motor leads in the icemaker fan motor junction box to the leads in the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. 5) Replace the junction box covers and the louver panel in their correct positions. 7.
H. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.
I. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the icemaker is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor. • The pump motor is energized continuously when the control switch is in the "SERVICE" position. • At startup, confirm that all internal and external connections are free of leaks.
III. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the control switch or service switch with damp hands. • Move the control switch to the "OFF" position and turn off the power supply before servicing.
B. Cleaning and Sanitizing Instructions The icemaker must be cleaned and sanitized at least once a year. More frequent cleaning and sanitizing may be required in some water conditions. WARNING • To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners. • Carefully follow any instructions provided with the bottles of cleaning and sanitizing solution.
8) In bad or severe water conditions, clean the float switch as described below. Otherwise, continue to step 9. a. Remove the control box cover. Remove the 2 thumbscrews securing insulation panel (B), then remove insulation panel (B). See Fig. 19. b. Disconnect the discharge hose, the drain valve drain hose, and the overflow drain hose. c. Disconnect the pump motor connector from the back of the control box, then disconnect the float switch connector from the control board. d.
17) Turn off the power supply, then remove the front panel. 18) Move the control switch to the "ICE" position. 19) Replace the front panel in its correct position. 20) Turn on the power supply to fill the water tank with water. 21) Turn off the power supply after 3 minutes. 22) Remove the front panel. 23) Move the service switch to the "WASH" position, then move the control switch to the "SERVICE" position. 24) Replace the front panel in its correct position.
15) Replace the front panel in its correct position. 16) Clean the dispenser unit/storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning. 17) Turn on the power supply to start the automatic icemaking process.
IV. Preparing the Icemaker for Periods of Non-Use NOTICE • When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. • The pump motor is energized continuously when the control switch is in the "SERVICE" position. When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position.
3) Open the condenser water supply line drain valve. If connected to a closed loop system, also open the condenser return line drain valve. 4) Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve. 5) Open the water regulating valve by using a screwdriver to pry up on the spring retainer underneath the spring. While holding the valve open, blow out the condenser using the compressed air or carbon dioxide supply until water stops coming out.
V. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
HOSHIZAKI AMERICA, INC. 618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.
