Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S4 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Pump-Out Pump Motor Direction (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- 11. Minimum Harvest Time (S5 dip switch 4)
- 12. Anti-Slush (S5 dip switch 5)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Appliance for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
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B. LED Lights and Audible Alarm Safeties
Beep occurs and red CB "POWER OK" LED turns on when control switch is moved to
"ICE" position.
Sequence
Green LEDs 1 through 5 turn on and sequence from initial startup as listed in the table
below. Order of green LEDs from the outer edge of control board is 1, 4, 5, 3, 2.
Sequence Step LED
Energized
Components
Time LEDs are On
Min. Max.
1-Minute Fill Cycle 4 WV
Harvest Cycle 1, 4 Comp, FMR, HGV, WV 1 minute 20 minutes
Harvest Pump Time
(harvest assist)
1, 3 Comp, FMR, HGV, PM 0 seconds 50 seconds
Freeze Cycle 1, 2, 3 Comp, FM/FMR, PM, LLV 5 minutes freeze timer
setting
Anti-Slush Control 1, 2 Comp, FM/FMR, LLV PM off 10 sec. when
thermistor at 36°F (2°C)
Pump-Out Cycle 1, 4
*
, 5, 3 Comp, FMR, HGV, PM, WV*,
DV 10 seconds 20 seconds
*pump-out timer setting
Alarms
Type Alarm Notes
1
Beep
High Evaporator Temp.
(temperature > 127°F) (53°C)
Check for harvest problem (stuck HGV or relay),
hot water entering unit, stuck HM, or shorted thermistor.
2
Beep
Harvest Backup Timer
(harvest > 20 min. for two
cycles in a row)
Check thermistor (open), HGV not opening, TXV or LLV
leaking by, low charge, inefficient Comp, or WRV leaking
by.
3
Beep
Freeze Timer
(freeze > freeze timer setting
for two cycles in a row)
Check FS stuck closed (up), WV leaking by, HGV leaking
by, PM not pumping, TXV defective, LLV not opening, low
charge, HMnot bypassing, or inefficient Comp.
LED Blink Freeze-Time
Correction
(maximum freeze time
differential exceeded)
CB red "POWER OK" LED blinks.
3rdfreeze-time correction cycle in 36hours starts
CByellow "EXT HARVEST" LED blinking.
Fill out freeze-up checklist.
To reset above safeties, press "ALARM RESET" button with power supply on.
6 Low Voltage
(92Vac±5% or less)
Red LED turns off if voltage protection operates.
Control voltage safeties automatically reset when voltage
is corrected.
7 High Voltage
(147Vac±5% or more)
Legend: Comp–compressor; DV–drain valve; FM–fan motor; FMR–fan motor remote;
FS–oat switch; HGV–hot gas valve; HM–headmaster (C.P.R.); L LV–liquid line
valve; PM–pump motor; TXV–thermostatic expansion valve; WRV–water regulating
valve; WV–inlet water valve