Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S4 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Pump-Out Pump Motor Direction (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- 11. Minimum Harvest Time (S5 dip switch 4)
- 12. Anti-Slush (S5 dip switch 5)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Appliance for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
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7) Pump-Out Cycle – LEDs 1, 3, and 5 are on (10/20 second pump-out). Timing of the
rst pump-out is determined by S4 dip switch 5. See the table below.
Control Board Settings
S4 Dip Switch Setting
Pump-Out Frequency Control Board
No. 5
OFF Every 10 cycles After 11th freeze cycle
ON Every cycle After 2nd freeze cycle
Comp and FMR continue, HGV energizes.
Note: If S4dip switch 3 & 4 are set to 3 off and 4 on, LED 4 turns on and WV energizes.
NOTICE!S5 dip switch 1 must not be adjusted. This is the pump-out circulation
selection and allows DV to energize in pump-out.
FM and LLV de-energize. PM stops for 2 sec., then PM and DV energize for 10/20 sec.
depending on pump-out timer (S4dip switch 3 & 4) setting. When the pump-out timer
terminates, pump-out is complete. The pump-out frequency control (S4 dip switch 5) is
factory set, and generally no adjustment is required. However, the pump-out frequency
control can be set to have a pump-out occur every 10 cycles or every cycle. For details,
see "III.C.4. Pump-Out Frequency Control (S4 dip switch 5)."
Pump-Out Diagnosis: In the freeze cycle before pump-out (see table above), after
5min. of freeze disconnect CB black K5 connector (FS connector). Check that PM
stops and re-starts. Next, check that PM and DV energized (water owing down the
drain through DV). If PM does not stop and re-start, check that CB LEDs 1, 3, and
5are on. If not, replace CB. IfLEDs1,3, and 5 are on and PM does not energize,
check for 115VAC at CB K1 #4 (R) to neutral (W). If 115VAC is not present, replace CB.
If not, check PM motor windings and impeller for binding. If energized, make sure DV
energized. If not, check for 115VAC at CB K1 #5 (W/BU). If 115VAC is not present and
LED 5 is on, replace CB. If 115VAC is present, check DV solenoid continuity. Replace as
needed. If DV is energized and open, check that the drain line is not clogged.
Conrm FM and LLV de-energize. If FM or LLV are energized with LEDs 1, 3, and 5 on,
replace CB.
8) Normal Harvest Cycle – Same as the initial harvest cycle. Return to step 5a) above.
Note: Appliance continues to cycle until BC is satised or power is switched off.
Theappliance always restarts at the 1-min. ll cycle.
2. Shutdown Diagnosis
1) See "II.E.1. Bin Control Check."
3. Freeze-Time Correction Cycle Diagnosis
1) See "II.C. Freeze-Time Correction Cycle."
Legend: BC–bin control; CB–control board; Comp–compressor; CT–control transformer;
DV–drain valve; FM–fan motor; FMR–fan motor remote; FS–oat switch; HGV–hot
gas valve; HM–headmaster (C.P.R.); HPS–high-pressure switch; LLV–liquid line
valve; PM–pump motor; TXV–thermostatic expansion valve; WRV–water regulating
Valve; WV–inlet water valve