Instruction Manual Stackable Crescent Cuber Models KM-1301SAJ/3, SWJ3, SRJ/3 KM-1601SAJ/3, SWJ3, SRJ/3 KM-1900SAJ/3, SWJ3, SRJ/3 KM-2200SWJ3, SRJ3 KM-2600SWJ3, SRJ3 hoshizakiamerica.
WARNING Only qualified service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certified Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation.
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information.................................................................................................. 5 I. Specifications..........................
III. Maintenance.................................................................................................................... 37 A. Maintenance Schedule................................................................................................. 37 B. Cleaning and Sanitizing Instructions............................................................................ 38 IV. Preparing the Icemaker for Periods of Non-Use.............................................................. 42 V. Disposal.......
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the installation, use, and care of the appliance.
WARNING, continued • Children should be properly supervised around the appliance. • Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged. • Do not use combustible spray or place volatile or flammable substances near the appliance. They might catch fire. • Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
I. Specifications A. Electrical and Refrigerant Data The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certification marks, see the nameplate. We reserve the right to make changes in specifications and design without prior notice. 1. KM-1301S_J/3 Single Phase Model Number KM-1301SAJ KM-1301SWJ AC Supply Voltage 208-230/60/1 208-230/60/1 Compressor 208-230V 10.0RLA 61LRA 208-230V 8.
2. KM-1601S_J/3 Single Phase KM-1601SAJ KM-1601SWJ 208-230/60/1 (3 Wire with 208-230/60/1 (3 Wire with Neutral) Neutral) Compressor 230V 12.1RLA 96LRA 230V 12.1RLA 82LRA Pump 120V 1.2FLA 60W 120V 1.2FLA 60W Fan 115V 3.5A TOTAL --- --- --Other 115V 0.3A 115V 0.3A Maximum Fuse Size 20 AMPS 20 AMPS Max. HACR Breaker 20 AMPS 20 AMPS (USA Only) Max. Circuit Breaker 20 AMPS 20 AMPS (Canada Only) Minimum Circuit 20 AMPS 20 AMPS Ampacity Design Pressure HI-467PSI LO-230PSI HI-427PSI LO-230PSI Refrigerant 404A 5 LB.
3. KM-1900S_J/3 Single Phase KM-1900SAJ KM-1900SWJ 208-230/60/1 (3 Wire with 208-230/60/1 (3 Wire with Neutral) Neutral) Compressor 230V 11.3RLA 73LRA 230V 11.1RLA 73LRA Pump 120V 1.2FLA 60W 120V 1.2FLA 60W Fan 115V 1.0FLA 1/15HP --- --- --(QTY 2) Other 115V 0.3A 115V 0.3A Maximum Fuse Size 30 AMPS 30 AMPS Max. HACR Breaker 30 AMPS 30 AMPS (USA Only) Max.
4. KM-2200S_J3 Model Number AC Supply Voltage Compressor Pump Fan Other Maximum Fuse Size Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure Refrigerant Three Phase KM-2200SWJ3 208-230/60/3 230V 9.7RLA 75LRA 120V 1.2FLA 60W --- --- --115V 0.3A 20 AMPS 20 AMPS KM-2200SRJ3 208-230/60/3 230V 11.7RLA 75LRA 120V 1.2FLA 60W 120V 3A MAX (Fans in URC) 115V 0.3A 20 AMPS 20 AMPS 20 AMPS 20 AMPS 20 AMPS 20 AMPS HI-427PSI LO-230PSI 404A 3 LB.
B. Dimensions/Connections Units: mm [in.] 1. Air-Cooled Models (SAJ/3) Rear Side Model Shown: KM-1301SAJ KM-1301SAJ/3 KM-1601SAJ/3 A 695 [27-3/8] B 643 [25-3/8] C 115 [4-1/2] KM-1900SAJ/3 Model Shown: KM-1301SAJ Bottom 925 [36-3/8] 873 [34-3/8] 130 [5-1/8] NOTICE • For all models except KM-1601SAJ/3, allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
2. Water-Cooled Models (SWJ/3) Units: mm [in.
3. Remote Models KM-1301SRJ/3 and KM-1601SRJ/3 Units: mm [in.] Rear Side Model Shown: KM-1301SRJ Model Shown: KM-1301SRJ Bottom A B C D E F KM-1301SRJ/3 695 [27-3/8] 643 [25-3/8] 115 [4-1/2] 442 [17-3/8] 115 [4-1/2] 76 [3] KM-1601SRJ/3 695 [27-3/8] 643 [25-3/8] 115 [4-1/2] 442 [17-3/8] 115 [4-1/2] 100 [3-7/8] Model Shown: KM-1301SRJ NOTICE • Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
4. Remote Models KM-1900SRJ/3, KM-2200SRJ3, and KM-2600SRJ3 Units: mm [in.] Rear Side Bottom NOTICE • Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required. • The ice storage bin opening must match the bottom opening as in the illustration.
5. Remote Condenser Unit URC-14F (use with KM-1301SRJ/3) Units: mm [in.] NOTICE Allow 24" (61 cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required. Top Rear Icemaker Model KM-1301SRJ KM-1301SRJ3 URC-14F Heat of Rejection AT 90°F (32°C) WT 70°F (21°C) 17,600 BTU/hr Data Pending 17,500 BTU/hr 6. Remote Condenser Unit URC-22F (use with KM-1601SRJ/3, KM-1900SRJ/3, KM‑2200SRJ3) and URC-26J (use with KM-2600SRJ3) Units: mm [in.
II. Installation and Operating Instructions WARNING • The appliance must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation.
• Remove the protective plastic film from the panels. If the appliance is exposed to the sun or to heat, remove the film after the appliance cools. • Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade (if applicable) turns freely. • Check that the compressor is snug on all mounting pads. • The icemaker can be installed on a dispenser unit or ice storage bin. The ice storage bins listed below are recommended.
D. Setup 1. Dispenser Unit/Ice Storage Bin and Icemaker Setup WARNING The installer must ensure the dispenser unit/ice storage bin is compatible with the icemaker, and the dispenser unit/ice storage bin and icemaker are properly attached and secured. 1a) Dispenser Unit: Follow the dispenser unit's setup procedure. 1b) Ice Storage Bin: Unpack the ice storage bin and attach the 4 adjustable legs provided (bin accessory) to the bottom of the ice storage bin.
2. Bin Control Installation NOTICE Before operating the icemaker, the bin control must be installed. Failure to properly install the bin control could result in ice backup and icemaker damage. 1) Remove the baffle from the storage bin. 2) Remove the thumbscrew and bin control assembly from inside the icemaker. See Fig. 3. 3) Use the thumbscrew removed in the previous step and the thumbscrew included in the accessory bag to secure the bin control assembly to the bottom of the icemaker. See Fig. 4.
5) Connect the bin control cable connector to wire harness connector A coming from the control box. Note: • Wire harness has one connector (connector A) to plug into the bin control cable and another connector (connector B) for use if an upper unit is installed. • Wire harness is connected to the control board red K4 connector. 6) Make sure the bin control cable and wire harness are secured in the wire saddles and do not interfere with any components.
7) Remove the bin control cable bracket from inside the upper unit. See Fig. 6. Leave the upper unit's bin control assembly in its original position. It will not be used. 8) Route lower unit wire harness connector B through the hole in the bottom of the upper unit. Route the wiring through the bushing in the bin control cable bracket, then through the wire saddles. 9) Connect lower unit wire harness connector B to upper unit wire harness connector A.
E. Electrical Connection WARNING For All Models • Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • The icemaker requires an independent power supply of proper capacity. See the nameplate for electrical specifications.
KM-1601S_J KM-1900S_J KM-1301S_J WARNING KM-1301S_J3 KM-1601S_J3 KM-1900S_J3 KM-2200S_J3 KM-2600S_J3 WARNING WARNING ELECTRICAL CONNECTION ELECTRICAL CONNECTION ELECTRICAL CONNECTION THIS UNIT MUST BE GROUNDED Failure to properly ground or wire this unit could result in death, serious injury, or severe damage to the icemaker. The transformer’s voltage tap switch must be positioned to match incoming voltage at startup. See diagram below.
F. Water Supply and Drain Connections See Figs. 8 through 10 WARNING Water supply and drain connections must be installed in accordance with applicable national, state, and local regulations. NOTICE • Normal operating water temperature should be within 45°F to 90°F (7°C to 32°C). Operation of the appliance, for extended periods, outside of this normal temperature range may affect appliance performance. • Water supply pressure must be a minimum of 10 PSIG and a maximum of 113 PSIG.
1. Icemaker Icemaker Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Icemaker Water Supply Line Size 3/8" Nominal ID Copper Water Tubing or Equivalent Icemaker Drain Outlet 3/4" Female Pipe Thread (FPT) Minimum Icemaker Drain Line Size 3/4" Nominal ID Hard Pipe or Equivalent Condensation Drain Outlet 3/8" OD Hard Tube • An icemaker water supply line shut-off valve and drain valve must be installed.
2. Water-Cooled Condenser a) Connection to an Open Drain System Condenser Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Condenser Water Supply Line Size 3/8" Nominal ID Copper Water Tubing or Equivalent Condenser Drain Outlet 3/8" Female Pipe Thread (FPT) Minimum Condenser Drain Line Size 3/8" Nominal ID Hard Pipe or Equivalent • A condenser water supply line shut-off valve and drain valve must be installed. • In some areas, a back flow preventer may be required in the cooling water circuit.
b) Connection to a Closed Loop System Condenser Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Condenser Water Supply Line Size 3/8" Nominal ID Copper Water Tubing or Equivalent Condenser Return Outlet 3/8" Female Pipe Thread (FPT) Minimum Condenser Return Line Size 3/8" Nominal ID Copper Water Tubing or Equivalent • Shut-off valves and drain valves must be installed at both the condenser water supply inlet and condenser return outlet. • Minimum water flow to the condenser is 4 GPM.
G. Installation of Remote Condenser Unit WARNING • Installation of remote condenser unit must be performed by properly trained and EPA-certified service personnel. • The remote condenser unit must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install the remote condenser unit within these guidelines may adversely affect safety, performance, component life, and warranty coverage.
2. Checks Before Installation 1) Remove the shipping carton, tape, and packing material. 2) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blades move freely. 3. Setup 1) Assemble 2 sets of legs using the legs, bolts, and nuts provided. See Fig. 13. 2) Position 1 of the plates provided between a set of legs and the remote condenser unit, then secure the legs to the remote condenser unit with the bolts and nuts provided.
5. Line Set Installation Precharged factory line sets, available as optional equipment from Hoshizaki America, are recommended. For details, see "II.G.5.a) Factory Line Set Installation." Field fabricated line sets are allowed. For details, see "II.G.5.b) Field Fabricated Line Set Installation." a) Factory Line Set Installation 1) Route the factory line set (see "II.G.4 Line Set Size and Refrigerant Charge" for details) from the remote condenser unit to the icemaker.
(1) Factory Line Set Modification 1) Recover the line set charge through the Schrader access ports on the Parker quick connect couplings and store it in an approved container. Do not discharge the refrigerant into the atmosphere. Remove the extra line set length or add extra tubing. When adding extra tubing, insulate the additional copper tubes separately. 2) Use an electronic leak detector or soap bubbles to check for leaks.
7) Connect the refrigerant lines to the appropriate male fittings on the remote condenser unit first and then at the icemaker. Make a proper connection as follows: a. Remove the protective covers from the male fitting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male fitting, including O‑ring, diaphragm, and threads, before making the connection. See Fig. 15. NOTICE! Do not use thread sealant on the fittings.
6. Electrical Connection WARNING • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • To reduce the risk of electric shock, make all remote condenser unit connections before connecting the icemaker power supply. • THE REMOTE CONDENSER UNIT MUST BE GROUNDED.
3) Install a ground wire from the icemaker fan motor junction box to the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. 4) Install line and neutral wires from the fan motor leads in the icemaker fan motor junction box to the leads in the remote condenser unit junction box. Use wire of an appropriate gage and outdoor rating. 5) Replace the junction box covers and the louver panel in their correct positions. 7.
H. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.
I. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the icemaker is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor. • To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty.
III. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the control switch with damp hands. • Move the control switch to the "OFF" position and turn off the power supply before servicing.
B. Cleaning and Sanitizing Instructions The icemaker must be cleaned and sanitized at least once a year. More frequent cleaning and sanitizing may be required in some water conditions. WARNING • To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners. • Carefully follow any instructions provided with the bottles of cleaning and sanitizing solution.
Cleaning 4) Remove the front insulation panel, then remove the drain plug. See Fig. 19. After the water tank has drained, replace the drain plug and front insulation panel. NOTICE! Be careful not to cross thread the drain plug. 5) To fill the water tank, move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position.
Sanitizing 14) To fill the water tank, turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position. 15) Remove the front insulation panel, then pour an 8.25% sodium hypochlorite solution (chlorine bleach) into the water tank. See table below for amount. Replace the front insulation panel.
Sanitizing Rinse 3 25) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position. 26) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
IV. Preparing the Icemaker for Periods of Non-Use NOTICE • When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. • To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty. When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position.
4) Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve. 5) Open the water regulating valve by using a screwdriver to pry up on the spring retainer underneath the spring. While holding the valve open, blow out the condenser using the compressed air or carbon dioxide supply until water stops coming out. 6) Close the drain valve(s). 7) Replace the right side panel, top panel, and front panel in their correct positions.
V. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.
