Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S4 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Float Switch Selector (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Icemaker for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
- A. Specification and Performance Data
- 1. KM-1301SAJ
- 2. KM-1301SAJ3
- 3. KM-1301SWJ
- 4. KM-1301SWJ3
- 5. KM-1301SRJ with URC-14F
- 6. KM-1301SRJ3 with URC-14F
- 7. KM-1601SAJ
- 8. KM-1601SAJ3
- 9. KM-1601SWJ
- 10. KM-1601SWJ3
- 11. KM-1601SRJ with URC-22F
- 12. KM-1601SRJ3 with URC-22F
- 13. KM-1900SAJ
- 14. KM-1900SAJ3
- 15. KM-1900SWJ
- 16. KM-1900SWJ3
- 17. KM-1900SRJ with URC-22F
- 18. KM-1900SRJ3 with URC-22F
- 19. KM-2200SWJ3
- 20. KM-2200SRJ3 with URC-22F
- 21. KM-2600SWJ3
- 22. KM-2600SRJ3 with URC-23F
- B. Wiring Diagrams
- A. Specification and Performance Data
34
I. Diagnostic Tables
1. No Ice Production
No Ice Production - Possible Cause
1. Power Supply a) Off, blown fuse, or tripped breaker.
b) Not within specications.
2. Main Transformer
(if applicable)
a) Voltage tap switch not set to proper voltage.
b) Coil winding open or shorted.
3. Fuse (Control Box) a) Blown.
4. Control Switch a) In "OFF" or "WASH" position.
b) Bad contacts.
5. High-Pressure Switch a) Dirty condenser.
b) Fan motor not operating.
c) Refrigerant overcharged.
d) Bad contacts.
e) Refrigerant lines or components plugged.
6. Control Transformer
(115VAC/10.5VAC)
a) Coil winding open or shorted.
7. Control Board
See "II.D. Control Board Check"
a) In alarm.
b) Yellow "BC OPEN" LED on (bin full).
c) Defective.
8. Bin Control
See "II.E. Bin Control Check."
a) Tripped with bin lled with ice.
b) Actuator does not move freely.
c) Defective.
9. Water Supply a) Water supply off or improper water pressure.
b) External water lters clogged.
10. Inlet Water Valve a) Screen or orice clogged.
b) Coil winding open.
c) Water valve open in freeze cycle.
11. Float Switch
See "II.F. Float Switch Check
and Cleaning"
a) Float does not move freely.
b) Defective.
12. Compressor a) Compressor relay/magnetic contactor contacts bad or coil winding
open.
b) Start capacitor or run capacitor defective (single phase model).
c) Internal protector open.
d) Start relay contacts bad or coil winding open (single phase model).
e) Compressor defective.
13. Hot Gas Valve a) Closed in harvest cycle.
b) Open in freeze cycle.
14. Thermistor
See "II.G. Thermistor Check"
a) Loose, disconnected, or defective.
15. Pump Motor a) Motor winding open.
b) Bearing worn out or locked rotor.
c) Defective capacitor.
d) Mechanical seal worn out.