Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S4 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Float Switch Selector (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Icemaker for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
- A. Specification and Performance Data
- 1. KM-1301SAJ
- 2. KM-1301SAJ3
- 3. KM-1301SWJ
- 4. KM-1301SWJ3
- 5. KM-1301SRJ with URC-14F
- 6. KM-1301SRJ3 with URC-14F
- 7. KM-1601SAJ
- 8. KM-1601SAJ3
- 9. KM-1601SWJ
- 10. KM-1601SWJ3
- 11. KM-1601SRJ with URC-22F
- 12. KM-1601SRJ3 with URC-22F
- 13. KM-1900SAJ
- 14. KM-1900SAJ3
- 15. KM-1900SWJ
- 16. KM-1900SWJ3
- 17. KM-1900SRJ with URC-22F
- 18. KM-1900SRJ3 with URC-22F
- 19. KM-2200SWJ3
- 20. KM-2200SRJ3 with URC-22F
- 21. KM-2600SWJ3
- 22. KM-2600SRJ3 with URC-23F
- B. Wiring Diagrams
- A. Specification and Performance Data
22
5b) Harvest Pump Time (Harvest Assist) – LEDs 1, 3, and 2 are on. When the
thermistor reaches 48°F (9°C), CB reads 3.9 kΩ from the thermistor and turns harvest
termination over to the harvest timer (S4 dip switch 1 & 2 and S5 dip switch4).
WhenWV de-energizes, LED 4 turns off, X11 relay de-energizes and LED 3turns on.
PM energizes. Comp, FM* (if connected to CB K1 connector pin #9), FMR, HGV, and
X10relay continue.
Diagnosis: Place a thermometer on the suction line next to the thermistor. Has it
warmed to 48°F (9°C) or warmer? Conrm thermistor status. See "II.F. Thermistor
Check." If the thermistor reading is in proper range, dip switch 7 is on, and PM does
not energize before harvest terminates, replace CB. If WV continues, check for 115VAC
at CB K1 #6 (O). If115VAC is present, and LED 4 is off, replace CB. If LED 3is on
and PM is not energized, check for 115VAC at CB K1 #5(DBU). If115VAC is not
present, replace CB. If 115VAC is present and PM is not energized, check for 115VAC
at X10relay terminal #7 (Y) to neutral (W). If 115VAC is not present, check for 115VAC
at X10 relay terminal #3 (P) to neutral (W) and X10 relay terminal #5 (Y) to neutral (W).
If 115VAC is present on terminal #3(P) and not on terminal #5 (Y), replace X10 relay.
If 115VAC is present on X10 relay terminal #7 (Y) and PM is not energized, check for
115VAC at X10 relay terminal #4 (R) to neutral (W) and terminal #6 (DBU) to neutral
(W). If 115VAC is present on terminal #6(DBU) and not on terminal #4 (R), replace
X10relay. If 115VAC is present on X10relay terminal #4 (R), check control switch
contact continuity between terminals #4(R) and #5(R). Ifcontacts are open, replace
control switch. If contacts are closed and 115VAC is present between control switch
terminal #5(R) and neutral (W), check PM capacitor and motor winding continuity.
5c) Initial Harvest Cycle Termination Diagnosis: When the thermistor reaches 48°F
(9°C), CB reads 3.9 kΩ from the thermistor and turns harvest termination over to
the harvest timer (S4 dip switch 1 & 2 and S5 dip switch 4). Check discharge line
temperature. For a thermistor check, see "II.F.Thermistor Check." If 1-min. ll cycle
starts after harvest timer terminates, check that FS is clean and operating properly, see
"II.E. Float Switch Check and Cleaning." If FS is closed, CB proceeds to the next cycle.
Ifnot, replace CB.
Note: The minimum total time allowed by CB for a complete harvest cycle is based on
S5 dip switch 4. Maximum harvest time allowed is 20min.
NOTICE! S4 dip switch 7 must remain on. Otherwise, PM will not energize during
the last seconds of harvest.
6) Freeze Cycle – LED 1 is on. Comp, FM* (if connected to CB K1 connector pin #9),
FMR, and PM continue. FM (if not connected to CB K1 connector pin #9) and LLV
energize. HGV and X10 relay de-energize. Appliance is held in freeze by a 5-min. short
cycle protection timer. After 5-min. short cycle protection timer terminates and FS opens,
freeze cycle terminates.
Note: PM power supply switches from CBK1 #5(DBU) in harvest to K1 #4 (R) in freeze.
Anti-Slush: When anti-slush is enabled (S5 dip switch 5 "ON"), PM de-energizes when
thermistor reaches 36°F (2.2°C) (5.8kΩ) for 10 sec. then, energizes for the remainder of
the freeze cycle.