Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S1 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S1 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S1 dip switch 5 & 6)
- 5. Harvest Pump Time Duration (Harvest Assist) (S1 dip switch 7 & 8)
- 6. Freeze Timer (S1 dip switch 9 & 10)
- 7. Pump-Out/Drain Selector (S2 dip switch 1)
- 8. Harvest Promotion Control (S2 dip switch 2)
- 9. Minimum Harvest Time (S2 dip switch 3)
- 10. Harvest Completion Detection Control (S2 dip switch 4)
- 11. Overfreeze Detection Control (S2 dip switch 5)
- 12. Slush Control (S2 dip switch 6)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Appliance for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
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g) WRV (KM-161B_J) Diagnosis: WRV is factory set and generally no adjustment
is required. IfWRV fails to open in freeze, check for proper refrigerant pressures.
See "VIII.A. Specication and Performance Data Sheets." If refrigerant pressures
are correct and WRV does not open, adjust or replace as needed. See "IV.C. Water
Regulating Valve Adjustment (water-cooled models)."
h) Freeze Termination Diagnosis: After thermistor has reached 36°F (2°C) and the
5 min. short cycle protection timer has terminated, disconnect the FS connector.
15 sec. later appliance should switch out of the freeze cycle (15 second delay after
FS opens before terminating the freeze cycle). If appliance remains in freeze longer
than 15 sec. after FS removed, replace CB. If appliance switches with FS removed
but would previously not switch out of freeze with FS connected (long freeze - 3 beep
alarm), see "II.E. Float Switch Check and Cleaning."
Note: Normal freeze cycle will last 20 to 40 min. depending on model and conditions.
Cycle times and pressures should follow performance data provided in this manual.
See "VIII.A. Specication and Performance Data Sheets."
i) Short Freeze Cycle Diagnosis: Conrm water tank lls and overows during 1 min.
ll and harvest cycles. If not, check water supply lters, shut-off valve, WV screen.
If water tank empties before 5 min. timer terminates and freeze cycle is short, check
that DV is not leaking by or energized (water owing through DV). If DV is leaking by,
remove and clean DV, replace as needed. If water tank is full, see "II.E. Float Switch
Check and Cleaning" for erratic operating FS.
7) Pump-Out Cycle – LEDs 4, 5, 6, and 7 are on (10/20 second pump-out). Timing of
the rst pump-out is determined by S1 dip switches 5 and 6. See the table below.
Control Board Settings
S1 Dip Switch Setting
Pump-Out Frequency Control Board
No. 5 No. 6
OFF OFF Every cycle After 2nd freeze cycle
ON ON Every 10 cycles After 11th freeze cycle
Comp continues, HGV energizes. FM de-energizes. PM stops for 2 sec., then restarts
for 10/20 sec. depending on pump-out timer (S1dip switch 3 & 4) setting. When the
pump-out timer terminates, pump-out is complete. The pump-out frequency control
(S1 dip switch 5 and 6) is factory set, and generally no adjustment is required. However,
the pump-out frequency control can be set to have a pump-out occur every 10 cycles or
every cycle. For details, see "III.C.4. Pump-Out Frequency Control (S1 dip switch 5)."