Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S1 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S1 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S1 dip switch 5 & 6)
- 5. Harvest Pump Time Duration (Harvest Assist) (S1 dip switch 7 & 8)
- 6. Freeze Timer (S1 dip switch 9 & 10)
- 7. Pump-Out/Drain Selector (S2 dip switch 1)
- 8. Harvest Promotion Control (S2 dip switch 2)
- 9. Minimum Harvest Time (S2 dip switch 3)
- 10. Harvest Completion Detection Control (S2 dip switch 4)
- 11. Overfreeze Detection Control (S2 dip switch 5)
- 12. Slush Control (S2 dip switch 6)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Appliance for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
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II. Sequence of Operation and Service Diagnosis
A. Sequence of Operation Flow Chart
1. Operation Flow Chart
FS check
1 to 3-min. harvest timer in
control (S1 dip switch 1 & 2)
Legend:
Comp–compressor
DV–drain valve
FM–fan motor
FS–oat switch
HGV–hot gas valve
PM–pump motor
WV–inlet water valve
Components Energized when the Control Switch is in the "WASH" Position
The "WASH" position on the control switch is used when cleaning and sanitizing the unit. When in the "WASH" position, power is supplied
to the pump motor and cleaning valve. This operation is used circulate and sanitizer over both the inside and outside surfaces of the
evaporator.
Operation Flow Chart
1. 1-Minute
Fill Cycle
Cycle
Steps
2. Harvest Cycle
• WV time: 6 min. or the length of harvest minus
50 sec. (KM-81, 161) or 10 sec. (KM-116) (S1
dip switch 7), whichever is shorter. Do not adjust
S1 dip switch 7 out of the factory position.
• Max. harvest time: 20 min.
Thermistor
in control
3. Freeze Cycle
• Min. freeze time: 5 min.
• Max. freeze time: freeze timer setting
(S1 dip switch 9 & 10)
FS in
control
4. Pump-Out Cycle
• Factory set for every
10th cycle
(S1 dip switch 5 & 6)
• Pump motor stops for
2 sec., then restarts
for 10/20 sec.
(S1 dip switch 3 & 4)
WV energized
FS open
Comp energized
HGV energized
WV energized
DV de-energized
Thermistor temperature reaches
48°F (9°C) (3.9 kΩ or less). Harvest
timer starts.
FS open
Comp energized
FM energized
PM energized
HGV de-energized
FS closed
Comp energized
HGV energized
DV energized
PM de-energizes for 2 sec.,
then restarts for 10/20 sec.
FM de-energized
FS check
Startup
If FS is open, Comp stops and cycle returns to 1-Min. ll.
Thermistor
reaches 36°F (2°C)
5-min. min. freeze
timer starts
FS closed
FS opens or
freeze timer
terminates
30 sec. or
50 sec.
PM energized
WV de-energized
Harvest Pump
Timer
Slush Control
Thermistor
reaches 41°F
(5°C 4.8 kΩ)
PM de-nergizes
for 10 sec. then
energizes
5-min. min.
freeze timer