Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S4 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Float Switch Selector (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Icemaker for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
- A. Specification and Performance Data
- 1. KM-1301SAJ
- 2. KM-1301SAJ3
- 3. KM-1301SWJ
- 4. KM-1301SWJ3
- 5. KM-1301SRJ with URC-14F
- 6. KM-1301SRJ3 with URC-14F
- 7. KM-1601SAJ
- 8. KM-1601SAJ3
- 9. KM-1601SWJ
- 10. KM-1601SWJ3
- 11. KM-1601SRJ with URC-22F
- 12. KM-1601SRJ3 with URC-22F
- 13. KM-1900SAJ
- 14. KM-1900SAJ3
- 15. KM-1900SWJ
- 16. KM-1900SWJ3
- 17. KM-1900SRJ with URC-22F
- 18. KM-1900SRJ3 with URC-22F
- 19. KM-2200SWJ3
- 20. KM-2200SRJ3 with URC-22F
- 21. KM-2600SWJ3
- 22. KM-2600SRJ3 with URC-26F
- B. Wiring Diagrams
- A. Specification and Performance Data
36
Low Ice Production - Possible Cause
Long Freeze Cycle
1. Evaporator a) Scaled up, dirty.
2. Float Switch
See "II.F. Float Switch Check and
Cleaning"
a) Scaled up, dirty.
b) Float sticking.
c) Defective switch.
3. Inlet Water Valve a) Leaking by.
4. Hot Gas Valve a) Erratic or open.
5. Condenser a) Clogged.
6. Control Board
See "II.D. Control Board Check"
a) Float switch connection loose (K5).
b) Defective.
7. Refrigerant Charge a) Low.
8. Thermostatic Expansion Valve a) Bulb loose.
b) Defective.
9. Compressor a) Inefficient or off.
10. Pump Motor a) RPM too slow.
11. Liquid Line Valve a) Erratic or restricted.
12. Headmaster (C.P.R.)
(remote models)
a) Not bypassing.
3. Freeze-Up
Defrost and clean the icemaker prior to diagnosing freeze-up. Fill out a freeze-up checklist.
See "II.J. Freeze Up Check List," the Hoshizaki America Technician's Pocket Guide, or
contact your local distributor for a copy of the freeze-up checklist.
Freeze-Up - Possible Cause
Harvest Cycle
1. Evaporator a) Scaled up.
b) Damaged.
2. Cube Guides a) Out of position.
b) Damaged.
3. Spray Tubes and/or Spray
Guides
a) Dirty.
b) Out of position.
4. Water Supply a) Low water pressure.
b) External water lters clogged.
c) Insufficient water line size.
Minimum 3/8" Nominal ID (10 mm Nominal OD in the EU) copper
water tubing or equivalent.
5. Inlet Water Valve a) Screen or orice clogged.
b) Defective.
6. Float Switch
See "II.F. Float Switch Check and
Cleaning"
a) Dirty, sticking.
b) Defective.
7. Refrigerant Charge a) Low.