Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- III. Controls and Adjustments
- A. Control Board Layout
- B. LED Lights and Audible Alarm Safeties
- C. Settings and Adjustments
- 1. Default Dip Switch Settings
- 2. Harvest Time (S4 dip switch 1 & 2)
- 3. Pump-Out Time/Harvest Time During Pump-Out (S4 dip switch 3 & 4)
- 4. Pump-Out Frequency Control (S4 dip switch 5)
- 5. Harvest Pump Time (Harvest Assist) (S4 dip switch 6)
- 6. Harvest Pump Time (Harvest Assist)/Freeze-Time Correction (S4 dip switch 7)
- 7. Factory Use (S4 dip switch 8)
- 8. Freeze Timer (S4 dip switch 9 & 10)
- 9. Float Switch Selector (S5 dip switch 1)
- 10. Refill Counter (S5 dip switch 2 and 3)
- IV. Refrigeration Circuit and Component Service Information
- V. Maintenance
- VI. Preparing the Icemaker for Periods of Non-Use
- VII. Disposal
- VIII. Technical Information
- A. Specification and Performance Data
- 1. KM-1301SAJ
- 2. KM-1301SAJ3
- 3. KM-1301SWJ
- 4. KM-1301SWJ3
- 5. KM-1301SRJ with URC-14F
- 6. KM-1301SRJ3 with URC-14F
- 7. KM-1601SAJ
- 8. KM-1601SAJ3
- 9. KM-1601SWJ
- 10. KM-1601SWJ3
- 11. KM-1601SRJ with URC-22F
- 12. KM-1601SRJ3 with URC-22F
- 13. KM-1900SAJ
- 14. KM-1900SAJ3
- 15. KM-1900SWJ
- 16. KM-1900SWJ3
- 17. KM-1900SRJ with URC-22F
- 18. KM-1900SRJ3 with URC-22F
- 19. KM-2200SWJ3
- 20. KM-2200SRJ3 with URC-22F
- 21. KM-2600SWJ3
- 22. KM-2600SRJ3 with URC-26F
- B. Wiring Diagrams
- A. Specification and Performance Data
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pump-out is complete. The pump-out frequency control (S4 dip switch 5) is factory set,
and generally no adjustment is required. However, the pump-out frequency control can
be set to have a pump-out occur every 10 cycles or every cycle. For details, see "III.C.4.
Pump-Out Frequency Control (S4 dip switch 5)."
Pump-Out Diagnosis: In the freeze cycle before pump-out (see table above), after
5min. of freeze disconnect CB black K5 connector (FS connector). Check that PM
stops and re-starts. Next, check that PM rotation is correct (water owing down the
drain through CV). If PM does not stop and re-start, check that CB LEDs 1, 3, and
2are on. If not, replace CB. IfLEDs1,3, and 2 are on and PM does not energize,
check for 115VAC at CB K1 #5 (DBU) to neutral (W). If 115VAC is not present, replace
CB. If115VAC is present, check that X10 relay is de-energized. If not, check X11 relay
status. If X11 relay is energized, replace CB. If X11 relay is de-energized and X10 relay
is energized, replace X11 relay (contacts sticking). If X10 relay is de-energized, check
for 115VAC at terminal #6 (DBU) to neutral (W) and terminal #2 (DBU) to neutral (W).
If 115VAC is present on terminal #6 (DBU) and not on terminal #2 (DBU), replace
X10relay. If PM is energized and rotating in pump-out rotation, make sure the drain line
is not clogged and that CV is clean and operating properly.
Conrm FM (if connected to CB K1 connector pin #3) and LLV de-energize. If FM is
energized, conrm where FM is connected on CB. If connected to CB K1 connector
pin #9, FM should be energized. If connected to CB K1 connector pin #3 and FM is
energized, replace CB. If LLV is energized with LEDs 1, 3, and 2 on, replace CB.
8) Normal Harvest Cycle – Same as the initial harvest cycle. Return to step 5a) above.
Note: Appliance continues to cycle until BC is satised, power is switched off or
freeze-time correction cycle is initiated. The appliance always restarts at the
1-min. ll cycle.
2. Shutdown Diagnosis
1) See "II.E.1. Bin Control Check."
3. Freeze-Time Correction Cycle Diagnosis
1) See "II.C. Freeze-Time Correction Cycle."
Legend: BC–bin control; CB–control board; Comp–compressor; CR–compressor relay;
CT–control transformer; CV–check valve; FM–fan motor; FMR–fan motor remote;
FS–oat switch; HGV–hot gas valve; HM–headmaster (C.P.R.); HPS–high-pressure
switch; L LV–liquid line valve; MC–magnetic contactor; PM–pump motor;
TXV–thermostatic expansion valve; WRV–water regulating valve; WV–inlet water
valve