Instruction Manual Modular Crescent Cuber Models KM-1100MAJ50 hoshizakiamerica.
WARNING Only qualified service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certified Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation.
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information.................................................................................................. 4 I. Specifications..........................
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the installation, use, and care of the appliance.
WARNING, continued • Children should be properly supervised around the appliance. • Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged. • Do not use combustible spray or place volatile or flammable substances near the appliance. They might catch fire. • Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
I. Specifications A. Electrical and Refrigerant Data The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certification marks, see the nameplate. We reserve the right to make changes in specifications and design without prior notice. 1.
B. Dimensions/Connections 1. KM-1100MAJ50 Units: mm [in.] Rear Side Bottom NOTICE • KM-1100MAJ50: Allow 12" (30 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required. • The ice storage bin opening must match the bottom opening as in the illustration.
II. Installation and Operating Instructions WARNING • The appliance must be installed in accordance with applicable national, state, and local codes and regulations. • Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation.
B. Checks Before Installation • Visually inspect the exterior of the shipping container and immediately report any damage to the carrier. Upon opening the container, any concealed damage should also be immediately reported to the carrier. • Remove the shipping carton, tape, and packing material. If any are left in the appliance, it will not work properly. • See the nameplate on the rear panel, and check that your voltage supplied corresponds with the voltage specified on the nameplate.
D. Setup 1. Ice Storage Bin and Icemaker Setup WARNING The installer must ensure the ice storage bin is compatible with the icemaker, and the dispenser unit/ice storage bin and icemaker are properly attached and secured. 1) Unpack the ice storage bin and attach the 4 adjustable legs provided (bin accessory) to the bottom of the ice storage bin. 2) Position the ice storage bin in its permanent location. 3) Place the icemaker on top of the storage bin.
2. Bin Control Installation NOTICE Before operating the icemaker, the bin control must be installed. Failure to properly install the bin control could result in ice backup and icemaker damage. 1) Install the bin control thermostat assembly as follows. See Fig. 3. a. Remove the bin control thermostat assembly from the shipping hook. b. Remove the 2 thumbscrews below the bin control thermostat assembly. c. Lower the bin control thermostat assembly through the hole located in the bottom of the icemaker.
E. Electrical Connection WARNING For All Models • Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • The icemaker requires an independent power supply of proper capacity. See the nameplate for electrical specifications.
F. Water Supply and Drain Connections See Figs. 5 WARNING Water supply and drain connections must be installed in accordance with applicable national, state, and local regulations. NOTICE • Normal operating water temperature should be within 45°F to 90°F (7°C to 32°C). Operation of the appliance, for extended periods, outside of this normal temperature range may affect appliance performance. • Water supply pressure must be a minimum of 10 PSIG and a maximum of 113 PSIG.
1. Icemaker Icemaker Water Supply Inlet 1/2" Female Pipe Thread (FPT) Minimum Icemaker Water Supply Line Size 3/8" Nominal ID Copper Water Tubing or Equivalent Icemaker Drain Outlet 3/4" Female Pipe Thread (FPT) Minimum Icemaker Drain Line Size 3/4" Nominal ID Hard Pipe or Equivalent Condensation Drain Outlet 3/8" OD Hard Tube • An icemaker water supply line shut-off valve and drain valve must be installed.
G. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.
H. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the icemaker is turned off, wait for at least 3 minutes before restarting the icemaker to prevent damage to the compressor. • To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty.
III. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certified Service Representative about maintenance service. WARNING • Only qualified service technicians should service the appliance. • To reduce the risk of electric shock, do not touch the control switch with damp hands. • Move the control switch to the "OFF" position and turn off the power supply before servicing.
B. Cleaning and Sanitizing Instructions The icemaker must be cleaned and sanitized at least once a year. More frequent cleaning and sanitizing may be required in some water conditions. WARNING • To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners. • Carefully follow any instructions provided with the bottles of cleaning and sanitizing solution.
Cleaning 4) Remove the front insulation panel, then slide the cube guide to the right. Remove the rubber cap and sleeve covering the overflow pipe. See Fig. 6. Unscrew the overflow pipe. After the water tank has drained, reconnect the overflow pipe. Replace the rubber hose, overflow cap, cube guide, and front insulation panel. NOTICE! Make sure the O-ring is attached to the bottom of the overflow pipe and be careful not to cross thread the overflow pipe.
Sanitizing 14) To fill the water tank, turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3.5 min., remove the front panel, then move the control switch to the "OFF" position. 15) Remove the front insulation panel, then pour 1.7 fl. oz. (50 ml) of an 8.25% sodium hypochlorite solution (chlorine bleach) into the water tank. Replace the front insulation panel.
Sanitizing Rinse 3 25) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3.5 min., remove the front panel, then move the control switch to the "OFF" position. 26) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
IV. Preparing the Appliance for Periods of Non-Use NOTICE • When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. • To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty. When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position.
V. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.