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I. Construction and Water/Refrigeration Circuit Diagram A. Construction 7RS ,QVXODWLRQ 7RS 3DQHO 7RS &RYHU %UDFNHW 7RS 3DQHO 6FUHZ %UDFNHW 7RS 3DQHO 6FUHZ )URQW 3DQHO /RZHU )URQW 9LHZ 2XWVLGH 6FUHZ 5HDU 3DQHO 5HDU 9LHZ 2XWVLGH 3RZHU 6XSSO\ &RUG
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II. Sequence of Operation and Service Diagnosis A. Sequence of Operation Flow Chart IM-50BAA-Q &\FOH 6WHSV 6HF 6WDUWXS &\FOH +DUYHVW &\FOH 0D[ KDUYHVW WLPH PLQ :DWHU 7DQN 2SHQV > @ > @ > @ :DWHU 7DQN 6WRSV 2SHQLQJ )UHH]H &\FOH 0D[ IUHH]H WLPH PLQ &% 6HWWLQJ (7 ) & &% 6HWWLQJ :DWHU 7DQN 2SHQHG > @ :DWHU 7DQN $FWXDWRU 0RWRU 36 2SHQV $JDLQ (7 ) & &% 6HWWLQJ :DWHU 7DQN &ORVHG $FWXDWRU 0RWRU 36 &% 6HWWLQJ
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B. Sequence of Operation IM-50BAA-Q 1. Startup Cycle :KHQ SRZHU VXSSO\ LV WXUQHG RQ RQ DSSHDUV RQ &% GLVSOD\ DQG +*9 HQHUJL]HV VHFRQGV ODWHU KDUYHVW F\FOH VWDUWV ,I WKH 5(6(7 EXWWRQ LV SUHVVHG GXULQJ VHFRQG VWDUWXS F\FOH WLPH VWDUWXS F\FOH HQGV LPPHGLDWHO\ DQG KDUYHVW F\FOH VWDUWV 2. Harvest Cycle 6HH WKH WLPLQJ FKDUW RQ SDJH 3. Freeze Cycle 6HH WKH WLPLQJ FKDUW RQ SDJH 4. Shutdown :KHQ %& LV HQJDJHG RSHQ IRU VHFRQGV GXULQJ WKH IUHH]H F\FOH WKH IUHH]H F\FOH DQG KDUYHVW F\F
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C. Service Diagnosis Table )LUVW VHH ,,, * (UURU &RGHV ,I WKHUH DUH QR UHFRUGHG HUURUV UHIHU WR WKH WDEOH EHORZ No Ice Production - Possible Cause 3RZHU 6XSSO\ D 2ႇ EORZQ IXVH RU WULSSHG EUHDNHU )XVH &RQWURO %R[ D %ORZQ &RQWURO 6ZLWFK D ,Q 2)) RU :$6+ SRVLWLRQ E 1RW ZLWKLQ VSHFL¿FDWLRQV E %DG FRQWDFWV &RQWURO %RDUG D (UURU 6HH ,,, * (UURU &RGHV E 'HIHFWLYH %LQ &RQWURO D 7ULSSHG ZLWK ELQ ¿OOHG ZLWK LFH 6HH ,, ' %LQ &RQWURO &KHFN DQG E $FWXDWRU GRHV QRW PRY
Long Freeze Cycle (YDSRUDWRU D 6FDOHG XS GLUW\ +RW *DV 9DOYH D 'HIHFWLYH &RQGHQVHU D 5HVWULFWHG &RQWURO %RDUG D 'HIHFWLYH 5HIULJHUDQW &KDUJH D /RZ &RPSUHVVRU D ,QHႈFLHQW RU Rႇ Slab Does Not Break Into Separate Cubes - Possible Cause 6SULQJ D 2YHU H[WHQGHG :DWHU 3ODWH D 2EVWDFOH FDXJKW EHWZHHQ HYDSRUDWRU DQG ZDWHU SODWH Cubes Drop Separately - Possible Cause 5HIULJHUDQW &KDUJH D /RZ /RQJ KDUYHVW F\FOH &DP $UP D :RUQ RXW Imperfect Ice Production
D. Bin Control Check and Cleaning 1. Bin Control Check IM-50BAA-Q 7KLV DSSOLDQFH XVHV D OHYHU DFWXDWHG SUR[LPLW\ VZLWFK WR FRQWURO WKH LFH OHYHO LQ WKH VWRUDJH ELQ 1R DGMXVWPHQW LV UHTXLUHG 7R FKHFN IROORZ WKH VWHSV EHORZ 5HPRYH WKH IURQW SDQHO DQG WKHQ PRYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ 8QSOXJ WKH DSSOLDQFH 5HPRYH WKH FRQWURO ER[ FRYHU &OHDU DQ\ LFH DZD\ IURP %& &KHFN %& ZLUH KDUQHVV FRQQHFWLRQV 'LVFRQQHFW %& ZLUH KDUQHVV FRQQHFWRU IURP &% &1 FRQQHFWRU &KHFN IRU FR
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2. Bin Control Cleaning IM-50BAA-Q 6FDOH PD\ EXLOG XS RQ %& 6FDOH FDQ FDXVH WKH DFWXDWRU SDGGOH DQG PDJQHW WR VWLFN ,Q WKLV FDVH %& VKRXOG EH FOHDQHG WARNING CHOKING HAZARD: (QVXUH DOO FRPSRQHQWV IDVWHQHUV DQG WKXPEVFUHZV DUH VHFXUHO\ LQ SODFH DIWHU WKH LFHPDNHU LV VHUYLFHG 0DNH VXUH WKDW QRQH KDYH IDOOHQ LQWR WKH GLVSHQVH XQLW LFH VWRUDJH ELQ 5HPRYH WKH IURQW SDQHO DQG WKHQ PRYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ 8QSOXJ WKH DSSOLDQFH 5HPRYH WKH WRS SDQHO WRS LQVXODWLRQ DQG WRS
IM-50BAA-LM :KHQ VFDOH EXLOGV XS RQ %& DFWXDWRU SDGGOH %& VKRXOG EH FOHDQHG WARNING CHOKING HAZARD: (QVXUH DOO FRPSRQHQWV IDVWHQHUV DQG WKXPEVFUHZV DUH VHFXUHO\ LQ SODFH DIWHU WKH LFHPDNHU LV VHUYLFHG 0DNH VXUH WKDW QRQH KDYH IDOOHQ LQWR WKH GLVSHQVH XQLW LFH VWRUDJH ELQ 5HPRYH WKH IURQW SDQHO DQG WKHQ PRYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ 8QSOXJ WKH DSSOLDQFH 5HPRYH WKH WRS SDQHO WRS LQVXODWLRQ DQG WRS VKHHW &OHDU DQ\ LFH DZD\ IURP %& 5HPRYH %& IURP WKH PHFKDQLVP EDVH
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III. Controls and Adjustments A. Control Switch 7KH FRQWURO VZLWFK KDV WKUHH SRVLWLRQV 2)) IRU SRZHU Rႇ ,&( IRU LFHPDNLQJ DQG :$6+ WR HQHUJL]H WKH ZDWHU SXPS ZKHQ FOHDQLQJ DQG VDQLWL]LQJ B. Control Board $ +RVKL]DNL H[FOXVLYH FRQWURO ERDUG LV HPSOR\HG LQ ,0 VHULHV DSSOLDQFHV $OO PRGHOV DUH SUHWHVWHG DQG IDFWRU\ DGMXVWHG NOTICE )UDJLOH KDQGOH YHU\ FDUHIXOO\ 7KH FRQWURO ERDUG FRQWDLQV LQWHJUDWHG FLUFXLWV ZKLFK DUH VXVFHSWLEOH WR IDLOXUH GXH WR VWDWLF GLVFKDUJH ,W LV HVSHFLDOO\ LPSRUWDQW
1.
C. Control Buttons 7KH FRQWURO ERDUG IHDWXUHV 5(6(7 6(59,&( DQG 6(59,&( %XWWRQV 1. RESET Button 3UHVV EULHÀ\ WR JR WR LQLWLDO KDUYHVW F\FOH 3UHVV DQG KROG IRU VHFRQGV WR HQWHU FRQWURO ERDUG VHWWLQJ PRGH )RU GHWDLOV DERXW FRQWURO ERDUG VHWWLQJV VHH ,,, ' &RQWURO %RDUG 6HWWLQJV 2.
D. Control Board Settings NOTICE )DLOXUH WR PDLQWDLQ IDFWRU\ VHWWLQJV PD\ DGYHUVHO\ DႇHFW SHUIRUPDQFH DQG ZDUUDQW\ FRYHUDJH )RU PRUH LQIRUPDWLRQ FRQWDFW \RXU +RVKL]DNL 6HUYLFH &HQWHU :LWK RQ LQ GLVSOD\ SUHVV DQG KROG WKH 5(6(7 EXWWRQ IRU VHFRQGV 'LVSOD\ FKDQJHV WR 8VH WKH 6(59,&( DQG 6(59,&( EXWWRQV WR FKRRVH D FRQWURO ERDUG VHWWLQJ 3UHVV WKH 5(6(7 EXWWRQ WR YLHZ WKH VHWWLQJ¶V YDOXH &XUUHQW YDOXH ÀDVKHV LQ GLVSOD\ 8VH WKH 6(59,&( DQG 6(59,&( EXWWRQV WR FKDQ
Control Board (CB) Setting Menu Category No. Item %DVLF Range Default Default (50BAA-Q) (50BAA-LM) 1 +DUYHVW &\FOH 7HUPLQDWLRQ 7HPSHUDWXUH WR & 7HPSHUDWXUH WR FRPSOHWH KDUYHVW F\FOH GHWHFWHG E\ & LQFUHPHQWV HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU )UHH]H &\FOH 7HUPLQDWLRQ 7HPSHUDWXUH WR & 7DUJHW LQWHJUDWHG YDOXH LQVLGH FRQWURO ERDUG LV & GHWHUPLQHG E\ &% 6HWWLQJV DQG 7HPSHUDWXUH LQ LQFUHPHQWV 7KH IUHH]H F\FOH LV LQWHJUDWHG DQG IUHH]H F\FOH FRQWLQXHV LQ WKH ORZ
Control Board (CB) Setting Menu Category No. Item :DWHU 6XSSO\ Range Default Default (50BAA-Q) (50BAA-LM) +DUYHVW &\FOH :DWHU 6XSSO\ 7LPH :DWHU WR VHF 7HPSHUDWXUH /RZHU 7KDQ & FRQWLQXRXV 7LPH WR VXSSO\ KDUYHVWLQJ ZDWHU WR PHOW LFH RQ VHF ZDWHU SODWH DW ZDWHU VXSSO\ WHPS ORZHU WKDQ & LQFUHPHQWV $GMXVWDEOH EHWZHHQ DQG VHF :KHQ VHW WR KDUYHVWLQJ ZDWHU NHHSV UXQQLQJ XQWLO HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU VHQVHV KDUYHVW WHUPLQDWLRQ WHPS 1 11 +DUYHVW &\FOH :
Control Board (CB) Setting Menu Category No. Item 2WKHU Range Default Default (50BAA-Q) (50BAA-LM) 'LVSOD\ 6ZLWFKLQJ LQ 2SHUDWLRQ RQ 6ZLWFKHV VHJPHQW GLVSOD\ GXULQJ RSHUDWLRQ FRQVWDQWO\ 'LVSOD\ FRQVWDQWO\ VKRZV RQ GLVSOD\HG 'LVSOD\ VKRZV RQ IRU PLQ MXVW DIWHU SRZHU EDU GLVSOD\HG VXSSO\ LV WXUQHG RQ DQG WKHQ VKRZV EDU VXFK DV B B EDVHG RQ RSHUDWLRQDO VWDWXV SETTING CHANGE IS INEFFECTIVE.
Control Board (CB) Setting Menu Category No. Item Range Default Default (50BAA-Q) (50BAA-LM) :DWHU :DWHU 5HJXODWLQJ 9DOYH (UURU 'HWHFWLRQ 7HPSHUDWXUH WR & 5HJXODWLQJ 7KHUPLVWRU WHPSHUDWXUH ZDWHU UHJXODWLQJ YDOYH LJQRUH 9DOYH RXWOHW LQ FDVH RI ZDWHU UHJXODWLQJ YDOYH HUURU DQG & LQFUHPHQWV FRROLQJ ZDWHU IDLOXUH IRU ZDWHU FRROHG PRGHO DO NOT ADJUST 3XPS 0RWRU 7\SH 6HOHFWLRQ RI SXPS PRWRU W\SH DO NOT ADJUST VPDOO PHGLXP ODUJH 1 1 7DUJHW 5RWDWLRQ 6SHHG 1RUPDO SX
Control Board (CB) Setting Menu Category No. Item Range Default Default (50BAA-Q) (50BAA-LM) Hard Water 60 Operating Condition 10 to 100% Control Condition to operate cloudy ice control in hard water (00=100) application indicated in percentage against target (1% increments) integrated value. After icemaking water supply starts, ice begins to form and freeze cycle integrated value reaches a certain level. Then, additional water is supplied to dilute concentrated icemaking water in water tank.
Control Board Information Display No. Item – Display (example) Q K n1 )UHH]H F\FOH WLPH FRXQW XS PLQ Q )UHH]H F\FOH WHUPLQDWLRQ UDWH Q &XUUHQW HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU WHPS Q &XUUHQW FRQWURO ERDUG WKHUPLVWRU WHPS Q :DWHU WHPS SUHVXPHG PLQ RU ODVW GLJLWV RQO\ ) & ) & :DWHU WHPS ) & RU PRUH :DWHU WHPS OHVV WKDQ ) & &XUUHQW IDQ PRWRU URWDWLRQ VSHHG &XUUHQW SXPS PRWRU URWDWLRQ VSHHG /DVW IUHH]H F\FOH WLPH PLQ ,I DFWXDO URW
F. Control Board Model Code Setting 1. Control Board Replacement WARNING 7KLV DSSOLDQFH VKRXOG EH GLDJQRVHG DQG UHSDLUHG RQO\ E\ TXDOL¿HG VHUYLFH SHUVRQQHO WR UHGXFH WKH ULVN RI GHDWK HOHFWULF VKRFN VHULRXV LQMXU\ RU ¿UH 0RYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ DQG XQSOXJ WKH DSSOLDQFH IURP WKH HOHFWULFDO RXWOHW EHIRUH VHUYLFLQJ 5HPRYH WKH IURQW SDQHO DQG PRYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ 8QSOXJ WKH DSSOLDQFH 5HPRYH WKH FRQWURO ER[ FRYHU 'LVFRQQHFW DOO WKH FRQQHFWR
Error Codes Error Item Description Operation Reset E1 )UHH]H HUURU )UHH]H EDFNXS WLPHU PLQXWHV 6KXW GRZQ 3UHVV 5(6(7 EXWWRQ DIWHU ZDWHU WDQN DVVHPEO\ VWDUWV WR FORVH FRXQWV XS EHIRUH IUHH]H F\FOH FRPSOHWHV DQG HYDSRUDWRU WHPSHUDWXUH LV ) & RU KLJKHU ( +DUYHVW HUURU +DUYHVW EDFNXS WLPHU PLQXWHV DIWHU ZDWHU WDQN VWDUWV WR RSHQ FRXQWV XS EHIRUH KDUYHVW F\FOH FRPSOHWHV EE ( :DWHU WDQN DVVHPEO\ RSHQLQJ HUURU :DWHU WDQN DVVHPEO\ KDV QRW IXOO\ RSHQHG +DOW ZLWKLQ VHFRQ
2. Service Diagnosis Error Codes Error Check Possible Cause Remedy E1 ,QOHW ZDWHU YDOYH &ORVLQJ IDLOXUH &OHDQ RU UHSODFH 5HIULJHUDWLRQ FLUFXLW *DV OHDN 5HSDLU &ORJJHG FDSLOODU\ 5HSODFH KHDW H[FKDQJHU &ORJJHG H[SDQVLRQ YDOYH 5HSODFH 'HIHFWLYH 5HSODFH 6WDUWLQJ IDLOXUH &KHFN VXSSO\ YROWDJH RU UHSODFH HOHFWULFDO FRPSRQHQWV &RPSUHVVRU UHOD\ &RLO FLUFXLW RSHQ 5HSODFH &RQGHQVHU &ORJJHG &OHDQ )DQ PRWRU /RFNHG 5HSODFH /RZ 530 5HSODFH %URNHQ IDQ 5HSODFH IDQ +RW JDV YDOYH &ORVLQJ IDLO
IV. Refrigeration Circuit and Component Service Information WARNING 7KLV DSSOLDQFH VKRXOG EH GLDJQRVHG DQG UHSDLUHG RQO\ E\ TXDOL¿HG VHUYLFH SHUVRQQHO WR UHGXFH WKH ULVN RI GHDWK HOHFWULF VKRFN VHULRXV LQMXU\ RU ¿UH • 7R UHGXFH WKH ULVN RI HOHFWULF VKRFN GR QRW WRXFK WKH FRQWURO VZLWFK RU SOXJ ZLWK GDPS KDQGV 0DNH VXUH WKH FRQWURO VZLWFK LV LQ WKH 2)) SRVLWLRQ EHIRUH SOXJJLQJ LQ RU XQSOXJJLQJ WKH DSSOLDQFH • 0RYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ DQG XQSOXJ WKH DSSOLDQFH
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