Service Manual Self-Contained Cuber Model IM-200BAB hoshizakiamerica.
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IMPORTANT This manual should be read carefully before the appliance is serviced. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use, service, and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information ................................................................................................. 3 I.
Important Safety Information 7KURXJKRXW WKLV PDQXDO QRWLFHV DSSHDU WR EULQJ \RXU DWWHQWLRQ WR VLWXDWLRQV ZKLFK FRXOG UHVXOW LQ GHDWK VHULRXV LQMXU\ GDPDJH WR WKH DSSOLDQFH RU GDPDJH WR SURSHUW\ WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the installation, use, and care of the appliance.
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I. Construction and Water/Refrigeration Circuit Diagram A. Construction 1. Air-Cooled Model (BAB) 7RS 3DQHO 7RS ,QVXODWLRQ 7RS 6KHHW )URQW 6KHHW 6LGH 3DQHO )URQW )UDPH )URQW 3DQHO /RXYHU 6ORSH 'RRU /RZHU )URQW &RYHU /HJ $LU )LOWHU )URQW 9LHZ 2XWVLGH 3RZHU 6XSSO\ &RUG 5HDU 3DQHO 5HDU 9LHZ 2XWVLGH
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B. Water/Refrigeration Circuit Diagram 1.
II. Sequence of Operation and Service Diagnosis A. Sequence of Operation Flow Chart "IM" Control Board 1. 30-Sec. 2. Harvest Cycle 3. Freeze Cycle Startup 0D[ IUHH]H WLPH PLQ &% 6HWWLQJ +*9 ,I &%7 ) & &% 6HWWLQJ Cycle +*9 UHSHDWHGO\ HQHUJL]HV VHF GH HQHUJL]HV VHF )0 ,I &%7 ) & &% 6HWWLQJ (7 ) & )0 RSHUDWHV FRQWLQXRXVO\ LQ KDUYHVW F\FOH &% 6HWWLQJ 0D[ KDUYHVW WLPH PLQ Cycle Steps :9 'HOD\ Startup HGV HQHUJL]HG 30 'HOD\ (7
B. Sequence of Operation 1. Startup Cycle :KHQ SRZHU VXSSO\ LV WXUQHG RQ RQ DSSHDUV RQ &% GLVSOD\ DQG +*9 HQHUJL]HV VHF ODWHU KDUYHVW F\FOH VWDUWV ,I WKH 5(6(7 EXWWRQ LV SUHVVHG GXULQJ VHF VWDUWXS F\FOH WLPH VWDUWXS F\FOH HQGV LPPHGLDWHO\ DQG KDUYHVW F\FOH VWDUWV 2. Harvest Cycle +*9 FRQWLQXHV &RPS DQG $0' HQHUJL]H :9 HQHUJL]HV DV OLVWHG LQ WDEOH EHORZ Initial Harvest CB after Power On Setting All WT :9 'HOD\ 1$ VHF :9 7LPH DIWHU VHF :9 'HOD\ :9 7LPH 1$ VHF ZKHQ
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C. Service Diagnosis Table )LUVW VHH ,,, * (UURU &RGHV ,I WKHUH DUH QR UHFRUGHG HUURUV UHIHU WR WKH WDEOH EHORZ No Ice Production - Possible Cause 3RZHU 6XSSO\ D 2II EORZQ IXVH RU WULSSHG EUHDNHU )XVH &RQWURO %R[ D %ORZQ &RQWURO 6ZLWFK D ,Q 2)) RU :$6+ SRVLWLRQ E 1RW ZLWKLQ VSHFL¿FDWLRQV E %DG FRQWDFWV +LJK 3UHVVXUH 6ZLWFK D 'LUW\ FRQGHQVHU RU DLU ¿OWHU E )DQ PRWRU QRW RSHUDWLQJ F 5HIULJHUDQW RYHUFKDUJHG G %DG FRQWDFWV H 5HIULJHUDQW OLQHV RU FRPSRQHQWV UHVWULFWHG
Low Ice Production - Possible Cause Long Harvest Cycle (YDSRUDWRU D 6FDOHG XS 5HIULJHUDQW &KDUJH D /RZ &RQWURO %RDUG D 7KHUPLVWRU FRQQHFWLRQ ORRVH . E 'HIHFWLYH (YDSRUDWRU &XEH &RQWURO D /RRVH GLVFRQQHFWHG RU GHIHFWLYH 7KHUPLVWRU 6HH ,, ( (YDSRUDWRU 7KHUPLVWRU &KHFN +RW *DV 9DOYH D (UUDWLF RU FORVHG &RPSUHVVRU D ,QHI¿FLHQW RU RII 7KHUPRVWDWLF ([SDQVLRQ 9DOYH D 'HIHFWLYH Long Freeze Cycle (YDSRUDWRU D 6FDOHG XS GLUW\ +RW *DV 9DOYH D 'HIHFWLYH
Large-Hole Cubes - Possible Cause (Also see III.H.1. Dimple Diameter") ,FHPDNHU /RFDWLRQ D ,QVXI¿FLHQW FOHDUDQFH :DWHU 6XSSO\ D :DWHU OHDNV E $PELHQW WHPSHUDWXUH WRR KLJK E ,PSURSHU ZDWHU SUHVVXUH Cloudy Cubes - Possible Cause :DWHU 4XDOLW\ D +LJK KDUGQHVV 6HH ,,, + ,FH &ODULW\ 6OXVK ,FH D 8VH $QWL 6OXVK &RQWURO &RQWURO %RDUG 6HWWLQJV DQG
D. Bin Control Check and Cleaning 1. Bin Control Check 7KLV DSSOLDQFH XVHV D OHYHU DFWXDWHG SUR[LPLW\ VZLWFK WR FRQWURO WKH LFH OHYHO LQ WKH VWRUDJH ELQ 1R DGMXVWPHQW LV UHTXLUHG 7R FKHFN IROORZ WKH VWHSV EHORZ 5HPRYH WKH IURQW SDQHO DQG WKHQ PRYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ 8QSOXJ WKH DSSOLDQFH 5HPRYH WKH FRQWURO ER[ FRYHU &OHDU DQ\ LFH DZD\ IURP %& &KHFN %& ZLUH KDUQHVV FRQQHFWLRQV 'LVFRQQHFW %& ZLUH KDUQHVV FRQQHFWRU IURP &% &1 FRQQHFWRU &KHFN IRU FRQWLQXLW\ D
2. Bin Control Cleaning 6FDOH PD\ EXLOG XS RQ %& 6FDOH FDQ FDXVH WKH DFWXDWRU SDGGOH DQG PDJQHW WR VWLFN ,Q WKLV FDVH %& VKRXOG EH FOHDQHG WARNING CHOKING HAZARD: (QVXUH DOO FRPSRQHQWV IDVWHQHUV DQG WKXPEVFUHZV DUH VHFXUHO\ LQ SODFH DIWHU WKH LFHPDNHU LV VHUYLFHG 0DNH VXUH WKDW QRQH KDYH IDOOHQ LQWR WKH GLVSHQVH XQLW LFH VWRUDJH ELQ 5HPRYH WKH IURQW SDQHO DQG WKHQ PRYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ 8QSOXJ WKH DSSOLDQFH 5HPRYH WKH WRS SDQHO WRS LQVXODWLRQ DQG WRS VKHHW
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III. Controls and Adjustments A. Control Switch 7KH FRQWURO VZLWFK KDV WKUHH SRVLWLRQV 2)) IRU SRZHU RII ,&( IRU LFHPDNLQJ DQG :$6+ WR HQHUJL]H WKH ZDWHU SXPS ZKHQ FOHDQLQJ DQG VDQLWL]LQJ B. Control Board $ +RVKL]DNL H[FOXVLYH FRQWURO ERDUG LV HPSOR\HG LQ ,0 VHULHV DSSOLDQFHV $OO PRGHOV DUH SUHWHVWHG DQG IDFWRU\ DGMXVWHG NOTICE )UDJLOH KDQGOH YHU\ FDUHIXOO\ 7KH FRQWURO ERDUG FRQWDLQV LQWHJUDWHG FLUFXLWV ZKLFK DUH VXVFHSWLEOH WR IDLOXUH GXH WR VWDWLF GLVFKDUJH ,W LV HVSHFLDOO\ LPSRUWDQW
1. Control Board Layout • CN16 Connector $FWXDWRU 0RWRU 3RVLWLRQ 6HQVRU +DOO ,& ,QSXW • CN11 Connector %LQ &RQWURO ,QSXW • CN13 Connector (YDSRUDWRU &XEH &RQWURO 7KHUPLVWRU ,QSXW • CN10 Connector • CN9 Connector &RPSUHVVRU 6WDUW '& 5HOD\ 'ULYH 2XWSXW 'LVSOD\ 2XWSXW • CN4 Connector 'DWD ,QSXW 2XWSXW • RESET Button • CN1 Connector &RQWURO 7UDQVIRUPHU 9$& ,QSXW • SERVICE 1 Button • SERVICE 2 Button • CN2 Connector 9$& ,QSXW • F1 Fuse $ 9$& • CN5 Connector $FWXDWRU 0RWRU 2
C. Control Buttons 7KH FRQWURO ERDUG IHDWXUHV 5(6(7 6(59,&( DQG 6(59,&( %XWWRQV 1. RESET Button 3UHVV EULHÀ\ WR JR WR LQLWLDO KDUYHVW F\FOH 3UHVV DQG KROG IRU VHFRQGV WR HQWHU FRQWURO ERDUG VHWWLQJ PRGH )RU GHWDLOV DERXW FRQWURO ERDUG VHWWLQJV VHH ,,, ' &RQWURO %RDUG 6HWWLQJ 0RGH DQG &RQWURO %RDUG 6HWWLQJV 2. SERVICE 1 and SERVICE 2 Buttons 3UHVV WKH 6(59,&( RU 6(59,&( EXWWRQ EULHÀ\ WR GLVSOD\ WKH FXUUHQW IUHH]H F\FOH WHUPLQDWLRQ WHPSHUDWXUH &RQWURO %RDUG 6HWWLQJ 7KLV VH
D. Control Board Settings NOTICE )DLOXUH WR PDLQWDLQ IDFWRU\ VHWWLQJV PD\ DGYHUVHO\ DIIHFW SHUIRUPDQFH DQG ZDUUDQW\ FRYHUDJH )RU PRUH LQIRUPDWLRQ FRQWDFW \RXU +RVKL]DNL 6HUYLFH &HQWHU :LWK RQ LQ GLVSOD\ SUHVV DQG KROG WKH 5(6(7 EXWWRQ IRU VHFRQGV 'LVSOD\ FKDQJHV WR 8VH WKH 6(59,&( DQG 6(59,&( EXWWRQV WR FKRRVH D FRQWURO ERDUG VHWWLQJ 3UHVV WKH 5(6(7 EXWWRQ WR YLHZ WKH VHWWLQJ¶V YDOXH &XUUHQW YDOXH ÀDVKHV LQ GLVSOD\ 8VH WKH 6(59,&( DQG 6(59,&( EXWWRQV WR FKD
Control Board (CB) Setting Menu Category No. Item Range :DWHU 6XSSO\ FRQWLQXHG )UHH]H &\FOH :DWHU 6XSSO\ 7LPH 3DUWLDO 'UDLQ &% 6HWWLQJ WR VHF VHF LQFUHPHQWV )UHH]H &\FOH :DWHU 6XSSO\ 7LPH )XOO 'UDLQ &% 6HWWLQJ :DWHU 7HPSHUDWXUH &RUUHFWLRQ 9DOXH 9DOXH DGGHG WR FRUUHFW WKH GLIIHUHQFH EHWZHHQ WKH WHPSHUDWXUH DW WKH HYDSRUDWRU FXEH FRQWURO WKHUPLVWRU DQG DFWXDO ZDWHU VXSSO\ WHPSHUDWXUH IM-200BAB Default WR & & LQFUHPHQWV 3DUWLDO )XOO 'UDLQ 6H
Control Board (CB) Setting Menu IM-200BAB Default Category No. Item Range 2WKHU 6WDFNDEOH %LQ &RQWURO $OORZV IRU VWDFNHG XQLWV WR EH FRQWUROOHG WKURXJK RQH ELQ FRQWURO DO NOT ADJUST
Control Board (CB) Setting Menu Category No. Item Range :DWHU 7DQN ,I FRQWURO ERDUG WKHUPLVWRU WHPSHUDWXUH LV DERYH WKH ZDWHU 6HH 5DQJHV %HORZ ,FH &RQWURO WDQN LFH FRQWURO ORZHU WHPSHUDWXUH VHWWLQJ &% 6HWWLQJ DQG HTXDO WR RU OHVV WKDQ WKH ZDWHU WDQN LFH FRQWURO XSSHU WHPSHUDWXUH VHWWLQJ &% 6HWWLQJ ZKHQ IUHH]H F\FOH WHUPLQDWLRQ WHPSHUDWXUH &% 6HWWLQJ LV PHW WKH KRW JDV YDOYH HQHUJL]HV GH HQHUJL]HV HQHUJL]HV IRU WKH WLPHV VHW E\ WKH KRW JDV YDOYH HQHUJL]HG GH HQHUJL]HG WLP
E. Control Board Information Display :LWK XQLW RQ SUHVV DQG KROG WKH 6(59,&( EXWWRQ IRU VHFRQGV 'LVSOD\ FKDQJHV WR Q 8VH WKH 6(59,&( DQG 6(59,&( EXWWRQV WR PRYH WKURXJK WKH OLVW 3UHVV WKH 5(6(7 EXWWRQ WR YLHZ WKH LWHP¶V YDOXH 3UHVV WKH 5(6(7 EXWWRQ WR UHWXUQ WR OLVW 'LVSOD\ UHWXUQV WR QRUPDO LI QR EXWWRQV DUH WRXFKHG IRU VHFRQGV Control Board Information Display No.
Control Board Information Display No. Item Description History Cleared by Pressing and Holding SERVICE 1 and SERVICE 2 Buttons Simultaneously for 5 Sec. when Item Value is Displayed? K (UURU /RJ )RU H[DPSOH ( PRVW
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Error Codes Error Problem Code Corrective Action/Reset Details E1 )UHH]H &\FOH %DFNXS 7LPHU )UHH]H F\FOH EDFNXS WLPHU &RQWURO %RDUG 6HWWLQJ KDV WHUPLQDWHG PLQ DIWHU ZDWHU WDQN VWDUWV WR FORVH LQ SUHFHGLQJ KDUYHVW F\FOH XQLW VWRSV LI WKH HYDSRUDWRU WHPSHUDWXUH LV DERYH ) & &KHFN IRU LQOHW ZDWHU YDOYH OHDNLQJ E\ KRW JDV YDOYH OHDNLQJ E\ SXPS PRWRU QRW SXPSLQJ WKHUPRVWDWLF H[SDQVLRQ YDOYH QRW IHHGLQJ SURSHUO\ ORZ FKDUJH RU LQHI¿FLHQW FRPSUHVVRU ( +DUYHVW &\FOH %DFNXS 7LPHU
Error Codes Error Problem Code EE (G Corrective Action/Reset Details :DWHU 5HJXODWLQJ 9DOYH (UURU &KHFN ZDWHU UHJXODWLQJ YDOYH ,I ZDWHU UHJXODWLQJ YDOYH WKHUPLVWRU GHWHFWV D WHPSHUDWXUH EHORZ WKH ZDWHU UHJXODWLQJ YDOYH 3UHVV WKH 5(6(7 EXWWRQ WR UHVHW HUURU GHWHFWLRQ WHPSHUDWXUH &RQWURO %RDUG 6HWWLQJ HUURU LV GLVSOD\HG EXW XQLW FRQWLQXHV WR RSHUDWH 1RWH ,0 %$$ GRHV QRW XWLOL]H D ZDWHU UHJXODWLQJ YDOYH WKHUHIRUH (G HUURU ZLOO QRW RFFXU H. Quick Adjustments 1.
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IV. Refrigeration Circuit and Component Service Information WARNING 7KLV DSSOLDQFH VKRXOG EH GLDJQRVHG DQG UHSDLUHG RQO\ E\ TXDOL¿HG VHUYLFH SHUVRQQHO WR UHGXFH WKH ULVN RI GHDWK HOHFWULF VKRFN VHULRXV LQMXU\ RU ¿UH • 7R UHGXFH WKH ULVN RI HOHFWULF VKRFN GR QRW WRXFK WKH FRQWURO VZLWFK RU SOXJ ZLWK GDPS KDQGV 0DNH VXUH WKH FRQWURO VZLWFK LV LQ WKH 2)) SRVLWLRQ EHIRUH SOXJJLQJ LQ RU XQSOXJJLQJ WKH DSSOLDQFH • 0RYH WKH FRQWURO VZLWFK WR WKH 2)) SRVLWLRQ DQG XQSOXJ WKH DSSOLDQFH IURP WKH HOHF
2. Brazing WARNING 5 $ LWVHOI LV QRW ÀDPPDEOH DW DWPRVSKHULF SUHVVXUH DQG WHPSHUDWXUHV XS WR ) & 5 $ LWVHOI LV QRW H[SORVLYH RU SRLVRQRXV +RZHYHU ZKHQ H[SRVHG WR KLJK WHPSHUDWXUHV RSHQ ÀDPHV 5 $ FDQ EH GHFRPSRVHG WR IRUP K\GURÀXRULF DFLG DQG FDUERQ\O ÀXRULGH ERWK RI ZKLFK DUH KD]DUGRXV 'R QRW XVH VLOYHU DOOR\ RU FRSSHU DOOR\ FRQWDLQLQJ DUVHQLF %UD]H DOO ¿WWLQJV ZKLOH SXUJLQJ ZLWK QLWURJHQ JDV ÀRZLQJ DW D SUHVVXUH RI WR 36,* 1RWH %HFDXVH WKH SLSHV LQ WKH HYDSRUDWR
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V. Maintenance 7KH PDLQWHQDQFH VFKHGXOH EHORZ LV D JXLGHOLQH 0RUH IUHTXHQW PDLQWHQDQFH PD\ EH UHTXLUHG GHSHQGLQJ RQ ZDWHU TXDOLW\ WKH DSSOLDQFH V HQYLURQPHQW DQG ORFDO VDQLWDWLRQ UHJXODWLRQV WARNING • 2QO\ TXDOL¿HG VHUYLFH WHFKQLFLDQV VKRXOG VHUYLFH WKH DSSOLDQFH • 7R UHGXFH WKH ULVN RI HOHFWULF VKRFN GR QRW WRXFK WKH FRQWURO VZLWFK RU SOXJ ZLWK GDPS KDQGV 0DNH VXUH WKH FRQWURO VZLWFK LV LQ WKH 2)) SRVLWLRQ EHIRUH SOXJJLQJ LQ RU XQSOXJJLQJ WKH DSSOLDQFH • 0RYH WKH FRQWURO VZLWFK WR WKH 2)) SRV
VI. Preparing the Appliance for Periods of Non-Use NOTICE 'XULQJ H[WHQGHG SHULRGV RI QRQ XVH H[WHQGHG DEVHQFHV RU LQ VXE IUHH]LQJ WHPSHUDWXUHV IROORZ WKH LQVWUXFWLRQV EHORZ WR UHGXFH WKH ULVN RI FRVWO\ ZDWHU GDPDJH 7R SUHYHQW GDPDJH WR WKH ZDWHU SXPS GR QRW OHDYH WKH FRQWURO VZLWFK LQ WKH :$6+ SRVLWLRQ IRU H[WHQGHG SHULRGV RI WLPH ZKHQ WKH ZDWHU WDQN LV HPSW\ 'XULQJ H[WHQGHG SHULRGV RI QRQ XVH H[WHQGHG DEVHQFHV RU LQ VXE IUHH]LQJ WHPSHUDWXUHV IROORZ WKH LQVWUXFWLRQV EHORZ :KHQ WKH DSSOLD
$OORZ WKH LFHPDNHU ZDWHU VXSSO\ OLQH WR GUDLQ E\ JUDYLW\ $WWDFK FRPSUHVVHG DLU RU FDUERQ GLR[LGH VXSSO\ WR WKH LFHPDNHU ZDWHU VXSSO\ OLQH GUDLQ YDOYH 0RYH WKH FRQWURO VZLWFK WR WKH ,&( SRVLWLRQ %ORZ WKH LFHPDNHU ZDWHU VXSSO\ OLQH RXW XVLQJ FRPSUHVVHG DLU RU FDUERQ GLR[LGH 2.
VIII. Technical Information :H UHVHUYH WKH ULJKW WR PDNH FKDQJHV LQ VSHFL¿FDWLRQV DQG GHVLJQ ZLWKRXW SULRU QRWLFH $ 6SHFL¿FDWLRQ 'DWD 1. IM-200BAB AC SUPPLY VOLTAGE AMPERAGE MINIMUM CIRCUIT AMPACITY MAXIMUM FUSE SIZE APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE PRODUCTION PER CYCLE APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) WATER gal./24HR (gal./100 lbs.) ENERGY STAR䚷3.
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C. Wiring Diagram 1.
