Service Manual
Table Of Contents
- Important Safety Information
- I. Construction and Water/Refrigeration Circuit Diagram
- A. Construction
- B. Icemaking Unit
- C. Water/Refrigeration Circuit Diagram
- II. Sequence of Operation and Service Diagnosis
- A. Sequence of Operation Flow Chart
- 1. Icemaking and Drain Cycle
- 2. Shutdown
- B. Service Diagnosis
- 1. Ice Production Check
- 2. Diagnostic Procedure
- C. Control Board Check
- D. Bin Control Check
- E. Float Switch Check and Cleaning
- F. Diagnostic Tables
- III. Controls and Adjustments
- A. Control Board
- B. Controls and Adjustments
- 1. Default Dip Switch Settings
- 2. Infrared Sensor Shutdown Delay (S1 dip switch 1, 2, 3).
- 3. Drain Frequency Control (S1 dip switch 4)
- 4. Continuous Dispensing Timer (S1 dip switch 5 & 6)
- 5. Bin Control Selector (S1 dip switch 7)
- 6. Agitation and Ice Purge Timer (S1 dip switch 8)
- 7. Mechanical Shutdown Delay (S1 dip switch 9)
- 8. Factory Use (S1 Dip Switch 10)
- C. Power Switch and Control Switch
- IV. Refrigeration Circuit and Component Service Information
- A. Refrigeration Circuit Service Information
- B. Component Service Information
- V. Maintenance
- VI. Disposal
- VII. Technical Information
- A. Specification & Performance Data Sheets
- 1. F-300BAJ
- 2. F-500BAJ
- B. Wiring Diagrams
- 1. F-300BAJ
- 2. F-500BAJ
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5) Fill "WTRIN" LED is on: 24VAC is present at CB K2 #9 (W/R) at all times. If not,
conrm 24VAC from CB K2 #9(W/R) to a neutral (LBU). When LFS open at startup
or opens during normal operation, "WTRIN" LED turns on, ll timer (FT) starts, freeze
timer (FZT) terminates (only during normal operation), and WV energizes. If LFS is
open and "WTRIN" LED is off, conrm LFS status. See "II.E. Float Switch Check and
Cleaning." If LFS is open and "WTRIN" LED is off, replace CB. If "WTRIN" LED is on
and WV is not energized, check for 24VAC at CB K2 #8(O) to a neutral (LBU). If24VAC
is not present at CB K2 #8(O), replace CB. "WTRIN" LED turns off once UFS closes.
Ifnot, conrm UFS status. See "II.E. Float Switch Check and Cleaning." IfUFS is
closed and "WTRIN" LED is on, replace CB. If "WTRIN" LED is off and WV is open,
check for 24VAC at CB K2 #8 (O). If 24VAC is present at CB K2 #8 (O), replace CB.
If24VAC is not present, check WV diaphragm.
6) Ice Purge Cycle "GM" LED is on: When UFS closes, GM delay timer starts (5 or
30sec. depending on CB S1 dip switch #7). Once GM delay timer terminates, "GM"
LED turns on, GM and CCR energize and 5-min. ice purge timer starts. If GM does not
energize 5 sec. after UFS closes, conrm UFS status. See "II.E. Float Switch Check and
Cleaning." If UFS is closed and GM LED does not turn on, replace CB. If "GM" LED is
on and GM and CCR are off, check for 115VAC from CBK1#2 (BK)to a neutral (W).
If115VAC is not present, check 115VAC power supply connections from power switch.
If115VAC is present, check for 115VAC from CB K1 #3 (P)to a neutral (W). If115VAC is
present on CB K1 #2 (BK)and not on CB K1 #3 (P), replace CB.
7) Freeze Cycle "GM" and "COMP" LED are on: The 5-min. ice purge timer terminates
or the ice purge cycle bypass button ("SERVICE") is pressed, "COMP" LED turns on.
Tobypass the 5-min. Ice Purge Cycle, press the "SERVICE" button on CB after the
"GM" LED turns on. WARNING! Risk of electric shock. Care should be taken not to
touch live terminals. 115VAC is present between CB X1 relay power supply black (BK)
wire and neutral (W) at all times. If not, check 115VAC power supply wire connections
from power switch. If"COMP" LED is not on after 5-min. ice purge timer terminates,
replace CB. When "COMP" LED turns on, Comp and FM energize. If "COMP" LED is
on and Comp and FM are not, check for 115VAC from CB X1 relay power supply black
(BK) wire to neutral (W). If 115VAC is present, check X1 relay violet (V) wire to neutral
(W). If 115VAC is present on X1 relay black (BK) and not on X1 relay violet (V), replace
CB.
8) Rell "WTRIN" LED is on: See "I.B.2.10) Rell Cycle – "GM", "COMP", and "WTRIN"
LEDs are on" above.
9) Shutdown:See "I.C.3)D) Bin Control" above.
Legend: BC–bin control; CB–control board; Comp–compressor; CCR–compressor control
relay; FS–oat switch; GM–gear motor; LFS–lower oat switch; UFS–upper oat
switch; WV–inlet water valve