Service Manual Cubelet Icemaker/Dispenser Models DCM-300BAH(-OS) DCM-500BAH(-OS), BWH(-OS) DCM-751BAH(-OS), BWH(-OS) DCM-752BAH(-OS) hoshizakiamerica.
WARNING Only qualified service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certified Service Representative, visit www.hoshizaki.com. No service should be undertaken until the technician has thoroughly read this Service Manual. Failure to service and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
IMPORTANT This manual should be read carefully before the appliance is serviced. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use, service, and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information.................................................................................................. 5 I.
VIII. Technical Information..................................................................................................... 58 A. Specification & Performance Data Sheets................................................................... 58 1. DCM-300BAH(-OS) ................................................................................................ 58 2. DCM-500BAH(-OS)................................................................................................ 59 3. DCM-500BWH(-OS)............
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the use and care of the appliance.
WARNING, continued • Children should be properly supervised around the appliance. • Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged. • Do not use combustible spray or place volatile or flammable substances near the appliance. They might catch fire. • Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
I. Construction and Water/Refrigeration Circuit Diagrams A. Construction Spout B Storage Bin 1.
2.
B.
C. Water/Refrigeration Circuit Diagrams 1.
2.
1. Startup Maximum 90 seconds 5 sec. 5-min. To bypass, press the "SERVICE" button after GM starts. 2. Ice Purge Cycle 12 3. Freeze Cycle 2. Icemaker Off BC closed (BC actuator paddle disengaged) Ice level lowered inates PT term When UFS closes, alarm resets and 2. Ice Purge Cycle starts.
B. Service Diagnosis WARNING • The appliance should be diagnosed and repaired only by qualified service personnel to reduce the risk of death, electric shock, serious injury, or fire. • Risk of electric shock. Use extreme caution and exercise safe electrical practices. • Moving parts (e.g., fan blade) can crush and cut. Keep hands clear. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after the appliance is serviced.
2. Diagnostic Procedure This diagnostic procedure is a sequence check that allows you to diagnose the electrical system and components. Before proceeding, check for correct installation, proper voltage per appliance nameplate, and adequate water supply (10 PSIG to 113 PSIG). Check that both the 24VAC circuit fuse and the 115VAC GM fuse are good. Note: • When checking high voltage (115VAC), always choose a neutral (W) wire to establish a good neutral connection.
7) Startup–"POWER OK" LED is on: Move the power switch to the "ON" position, then move the control switch to the "ICE" position. CB "POWER OK" LED is on. IMPORTANT! Appliance will not start unless the safety switch is engaged. "POWER OK" LED Diagnosis: Check that CB "POWER" LED is on. If not, check for proper power supply voltage (115VAC) input to CT. If 115VAC is not present, check the breaker, power switch, and safety switch.
9) Ice Purge Cycle – "GM" LED is on. 5-sec. GM delay timer and 30‑min. freeze timer start. WV de-energizes and "WTRIN" LED turns off. Once the 5‑sec. GM delay timer terminates, GM, CCR, and EH (if applicable) energize. CCR cannot energize unless GM circuit is complete (GM external protector and GM internal protector). Once CCR energizes, CB K9 #5 W/O and CB K9 #6 W/O 5VDC circuit closes and ice purge timer starts (1‑min. or 5-min.). See "II.C.2a)c) Compressor Control Relay (CCR).
11) Refill Cycle/Low Water Safety – As ice is produced, the water level in the reservoir drops. UFS opens. Nothing occurs at this time. When LFS opens, WV energizes, 90‑sec. low water safety timer (fill timer) starts. Comp, GM, CCR, and FM continue. When UFS closes, WV de-energizes, 90-sec. low water safety timer (fill timer) terminates and 30‑min. freeze timer resets. If UFS remains open 90 sec. after WV energizes (fill timer exceeded), a 90-sec. shutdown cycle starts.
C. Control Board Check Before replacing a CB that does not show a visible defect and that you suspect is bad, always conduct the following check procedure. This procedure will help you verify your diagnosis. Before proceeding, check for proper voltage per appliance nameplate. Check that the 24VAC 1A fuse is good and 115VAC 2A (DCM-300/500) or 3A (DCM-751/752) GM external protector is closed. NOTICE! Control Board Change: • Control board 2A4296-01 and 2A8054-01 are no longer available.
• "DRAIN" Position: When control switch is in the "DRAIN" position, CB K9 pin #1 (W/BK) and pin #2 (W/BK) are closed. 0VDC is present between CB K9 pin #1 (W/BK) and CB K9 pin #2 (W/BK). If 5VDC is present, check control switch position and continuity. If open, replace control switch. Next, confirm 5VDC is present between both CB K9 pin #1 (W/BK) and pin #2 to CB K4 pin #1 (pin closest to CB black K3). If 5VDC is not present at both locations and control switch continuity is closed, replace CB.
2b) 5VDC CB K8 Connector: See Fig. 2. a) Bin Control (BC) CB K8 pin #3 (GY) and #4 (GY): When BC is closed (icemaking), 5VDC is present between CB K8 pin #3 (GY) and pin #4 (GY) to CB K4 pin #1 (pin closest to CB black K3). If 5VDC is not present on either pin, replace CB. If 5VDC is present on pin #3 (GY) and not on pin #4 (GY), BC is open. See "II.D. Bin Control Check.
2c) 5VDC CB K7 Connector: See Figs. 3, 4, 5, and 6. a) Water Dispense Switch/Water Dispense Sensor 1. Push Button Model CB K7 pin #3 (BR) or (W/BK) and pin #8 (DBU) or (P): Before engaging the water dispense switch, check for the correct VDC from the locations given in the "Disengaged" column in the table below. If the VDC is different than in the table, replace CB. If the VDC is correct, engage the water dispense switch. "WTRDP" LED turns on.
2. Opti-Serve Model CB K7 connector pins #7 (R), #8 (P) or (W), and #9 (BK) or (P):Before engaging the water dispense Opti‑Serve sensor, check for the correct VDC from the locations given in the "Disengaged" column in the table below. If the VDC is different than in the table, replace CB. If the VDC is correct, engage the Opti‑Serve sensor. "WTRDP" LED turns on. If not, confirm that the water dispense signal VDC matches the "Engaged" column in the table below. If not, replace the Opti-Serve sensor.
b) Ice Dispense 1. Push Button Model CB K7 connector pins #2 (Y) and #3 (W/BK) or (BR): Before engaging the ice dispense switch, check for the correct VDC from the locations given in the "Disengaged" column in the table below. If the VDC is different than in the table, replace CB. If the VDC is correct, engage the ice dispense switch. "ICE" LED turns on. If not, confirm position of dispense mode switch and that the portion and continuous VDC matches the "Engaged" column in the table below.
2. Opti-Serve Model CB K7 connector pins #1 (W/R) or (P), #2 (W) or (Y), #3 (W/BK), and #5 (DBU) or (W/O): Before engaging the ice dispense Opti-Serve sensor, check for the correct VDC from the locations given in the "Disengaged" column in the table below. If the VDC is different than in the table, replace CB. If the VDC reading is correct, engage the Opti-Serve sensor. "ICE" LED turns on.
3) Fill Cycle–"WTRIN" LED is on: "WTRIN" LED turns on only when the reservoir water level is low enough to open LFS. Diagnosis: Confirm LFS is open. If "WTRIN" LED is off and LFS is open and the control switch is in the "ICE" position (open), replace CB. If "WTRIN" LED is on and water is not filling the reservoir, check for 24VAC at CB K2 connector between pin #8 (O or W/BR) and a neutral (LBU).
D. Bin Control Check When the actuator paddle is not engaged, BC circuit (CB K8 #3 (GY) and CB K8 #4 (GY)) is closed and the appliance produces ice. When ice fills the chute and engages the actuator paddle, BC opens. NOTICE! Do not place S1 dip switch 7 or S1 dip switch 8 out of the factory default position. These dip switches must be left in the factory default position or the appliance will not operate correctly. For details, see "III.C.1. Default Dip Switch Settings.
15) When Comp starts, press and hold BC actuator paddle. 16) a. 2A4296-01: Dip Switch 8 "ON": Comp and GM should de‑energize within 10 seconds. b. 2A8054-01 and 2A9093-01 dip switch 8 and 9 "ON": Once dip switch 8 bin control delay timer (6 to 10 sec.) terminates, 90-sec. Comp shutdown timer starts. Once 90‑sec. Comp shutdown timer terminates, Comp and FM de‑energize and 60‑sec. GM shutdown timer starts. Once 60-sec. GM shutdown timer terminates, GM de‑energizes.
E. Float Switch Check and Cleaning 1. Float Switch Check 1) Remove the front panel and move the control switch to the "DRAIN" position. 2) Press and hold the safety switch to start draining the appliance. IMPORTANT! Appliance will not start unless the safety switch is engaged. 3) Allow the water to drain from the reservoir, then release the safety switch. Move the control switch to the "ICE" position. 4) Remove the FS molex plug from the control box and check continuity across FS wires.
Red (R) (upper float switch) Black (BK) (common) Blue (BU) or Dark Blue (DBU) (lower float switch) Magnet (towards top) Upper Float (blue) Spring Retainer Clip Magnet (towards top) Lower Float (white) Plastic Retainer Clip Fig. 7 Float Switch Assembly Reservoir Cover Reservoir Fig.
F. Diagnostic Tables Before consulting the diagnostic tables, check for correct installation, proper voltage per appliance nameplate, and adequate water pressure (10 to 113 PSIG). Check control board using the steps in "II.C. Control Board Check." 1. No Ice Production No Ice Production - Possible Cause Startup 1. Power Supply a) Off, blown fuse, or tripped breaker. b) Loose connection. c) Not within specifications. 2. Power Switch a) "OFF" position. b) Defective. 3.
No Ice Production - Possible Cause Ice Purge Cycle 1. Control Board a) No power to gear motor. b) No power to compressor control relay circuit (5VDC) or not reading circuit. 2. Gear Motor a) 2A (DCM-300/500B_H(-OS)) or 3A (DCM-751/752B_H(-OS)) fuse blown. b) Internal protector open. c) Motor winding. d) Mechanical failure. 3. Coupling a) Defective. 4. Compressor Control Relay a) Defective. 1. Control Board a) Defective. 2. Start Relay a) Defective. Freeze Cycle 3.
No Ice Production - Possible Cause Refill 1. Water Supply a) Off. 2. Control Board a) No power to float switch (5VDC) or not reading float switch condition. b) No power to inlet water valve (24VAC). 3. Float Switch a) Float does not move freely. b) Defective. 4. Inlet Water Valve a) Clogged or defective. Shutdown 1. Bin Control a) Actuator paddle sticking open. b) Proximity switch defective. 2. Control Board See "II.C. Control Board Check" a) S1 dip switch settings not set correctly.
Water Dispense-Push Button 1. Power Supply a) Off, blown fuse, or tripped breaker. 2. Control Board a) No power from control board to water dispense switch (5VDC) or not reading signal. b) No power to water dispense valve (24VAC). 3. Water Dispense Switch a) Defective. 4. Water Dispense Valve a) Water supply turned off. b) Defective. Water Dispense-Opti-Serve 1. Power Supply a) Off, blown fuse, or tripped breaker. 2. Infrared Sensor a) Defective. 3. Control Board a) No power to infrared sensor.
III. Controls and Adjustments • A Hoshizaki exclusive control board is employed in DCM series appliances. • All models are pretested and factory adjusted. • For a control board check procedure, see "II.C. Control Board Check." NOTICE • The control board is fragile; handle very carefully. • The control board contains integrated circuits, which are susceptible to failure due to static discharge. It is especially important to touch the metal part of the appliance when handling or replacing the control board.
A. Control Board Layout 1.
2.
B. LED Lights and Audible Alarm Safeties The "POWER OK" LED indicates proper control voltage and will remain on unless a control voltage problem occurs. For further details, see "II.B. Service Diagnosis." Sequence Step Fill Cycle Ice Purge Cycle Freeze Cycle (with refill) 1-1 hr or 1-12 hr Drain Cycle Sequence Step Ice Dispense Activation Dispense Water Valve Activation Icemaking Sequence Energized LED Components Min. WTRIN WV GM GM, EH, FM 5 min.
C. Controls and Adjustments NOTICE Dip switches are factory set. Failure to maintain factory settings may adversely affect performance and warranty coverage. For more information, contact Hoshizaki Technical Support at 1-800-233-1940. 1. Default Dip Switch Settings The S1 dip switch settings are factory-set to the following positions: Dip Switch No.
4. Continuous Dispensing Timer (S1 dip switch 5 & 6) The dispense mode switch must be in the "CONTINUOUS" position for this setting to apply. The factory setting allows ice to be dispensed continuously for 20 sec. on push button models and for a maximum of 60-sec. on Opti-Serve models. NOTICE! On Opti-Serve models, do not adjust S1 dip switch 5 & 6 out of the factory default position. S1 Dip Switch Setting Dispense Time No. 5 No.
6. Bin Control Shutdown Delay, Agitation, and Ice Purge Timer (S1 dip switch 8) Only available when S1 dip switch 7 is in the "OFF" position. Factory set for normal operation. No adjustment is required. The shutdown delay is the time between the bin control proximity switch opening and the control board shutting down the appliance or starting the S1 dip switch 9 bin control shutdown timer (2A8054-01 and 2A9093-01 only). E-0 (H) and Later: A 2-second periodic agitation was added to occur every 90 minutes.
D. Switches The power switch, control switch, and dispense mode switch are used to control the operation of the appliance. 1. Power Switch WARNING! The power switch does not turn off all power supply to the unit. 115VAC power supply is present on control board K1 connector pin #2 (BR) and control board X1 relay (BR) when the power switch is in the "OFF" position. Fig. 10 2. Control Switch The control switch has 3 positions, "ICE," "OFF," and "DRAIN." See Fig. 11.
3. Dispense Mode Switch The dispense mode switch has 2 positions, "CONTINUOUS" and "PORTION." See Fig. 12. a) CONTINUOUS When the dispense mode switch is in the "CONTINUOUS" position, ice dispenses as follows: Push Button: Ice dispenses continuously with button engaged. OS: Ice dispenses for a maximum of 60 seconds per activation. b) PORTION CONTROL When the dispense mode switch is in the "PORTION" position, ice dispenses for the ICE amount of time determined by the ice dispense time setting.
IV. Refrigeration Circuit and Component Service Information WARNING • This appliance should be diagnosed and repaired only by qualified service personnel to reduce the risk of death, electric shock, serious injury, or fire. • Move the power switch to the "OFF" position, then unplug the appliance from the electrical outlet before servicing. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after the icemaker is serviced.
2. Brazing WARNING • R-404A itself is not flammable at atmospheric pressure and temperatures up to 176°F (80°C). • R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames), R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous. • Do not use silver alloy or copper alloy containing arsenic. • Use an electronic leak detector or soap bubbles to check for leaks.
5) Disconnect the gauge manifold hose from the vacuum pump and attach it to a refrigerant service cylinder. Remember to loosen the connection and purge the air from the hose. See the rating label inside the icemaker for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets AHRI Standard 700 (latest edition) be used. 6) A liquid charge is required for charging an R-404A system (to prevent fractionation).
B. Component Service Information NOTICE • When replacing a component listed below, see the notes to help ensure proper operation. • When replacing evaporator assembly and water circuit components, make sure there are no water leaks after the repair is complete. • Seal bolts must be replaced once removed because seal material is one-time use only. If new seal bolts do not have preapplied threadlocker, apply Loctite 243 or equivalent threadlocker to seal bolt threads.
Evaporator Assembly Evaporator Assembly Spout A Left Side Panel Spout B Power Switch Right Side Panel Storage Bin Cover Cutter Extruding Head and Upper Bearing Control Switch Auger 4A1038-014 CONTROL ICE OFF DISPENSE MODE PORTION DRAIN Safety Switch CONTINUOUS Dispense Mode Switch Evaporator Heater DCM-500B_H(-OS) DCM-751B_H(-OS) DCM-752BAH(-OS) Apron Panel Washer Allen Head Cap Screw (with seal) Not reusable Evaporator Allen Head Cap Screw with Washer Mechanical Seal O-Ring Housing and Lowe
C. Icemaking Unit 1. Upper Bearing Wear Check To ensure that the bearing inside the extruding head does not exceed the wear tolerance of .02", follow the instructions below. See Fig. 15. 1) Move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position. 2) Remove the storage bin cover. Remove spout B, then remove spout A and the cutter. .02" Round Stock See Fig. 14.
2. Removal and Replacement of Extruding Head 1) Move the control switch to the "DRAIN" position and drain all of the water from the evaporator. 2) After the water has stopped draining, move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position. 3) Remove the storage bin cover. Remove spout B, then remove spout A and the cutter. See Fig. 14. Remove the apron panel, then remove the left side panel.
4. Removal and Replacement of Evaporator NOTICE • Always install a new drier every time the sealed refrigeration system is opened. • Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow. • When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).
16) Evacuate the system, and charge it with refrigerant. See the nameplate for the required refrigerant charge. 17) Install the new auger assembly with the upper part of the mechanical seal attached. Secure the auger assembly using new allen head cap screws. Replace the evaporator heater (if applicable). 18) Replace the evaporator bracket and reconnect the water hoses. 19) Replace spout A, spout B, and the storage bin cover in their correct positions.
12) Install the lower part of the mechanical seal on the lower housing. 13) Lower the evaporator down and secure it to the lower housing. 14) Install the auger assembly with the upper part of the mechanical seal attached. Secure the auger assembly using new allen head cap screws. Replace the evaporator heater (if applicable). 15) Replace the evaporator bracket in its correct position. 16) Replace spout A, spout B, and the front cover of the storage bin in their correct positions.
D. Dispense Components 1. Dispense Auger and Agitator 1) Move the control switch to the "OFF" position, then turn off the power supply. Remove the front and top panels, then move the power switch to the "OFF" position. 2) Remove the storage bin cover. 3) Remove the thumbscrews from the vertical plane, then loosen the thumbscrews from the horizontal plane of the motor bracket. Slide the motor back. Note: Hold the dispense auger/agitator to prevent it from dropping when sliding back the motor. See Fig. 16.
V. Maintenance The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the appliance's environment, and local sanitation regulations. WARNING • Only qualified service technicians should service the appliance. • Move the control switch and power switch to the "OFF" positions, then turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
VI. Preparing the Appliance for Periods of Non-Use NOTICE When storing the appliance for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage. When the appliance is not used for two or three days under normal conditions, it is sufficient to only move the control switch to the "OFF" position. When storing the appliance for extended time or in sub-freezing temperatures, follow the instructions below. 1.
2. On water-cooled model only, remove the water from the water-cooled condenser: 1) Make sure the control switch and the power switch are in the "OFF" position and that the power supply is off. Remove the top, apron, and left side panels. 2) Close the condenser water supply line shut-off valve. If connected to a closed loop system, also close the condenser return line shut-off valve. 3) Open the condenser water supply line drain valve.
VII. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel.
VIII. Technical Information We reserve the right to make changes in specifications and design without prior notice. A. Specification & Performance Data Sheets Note: The data not in bold should be used for reference only. 1. DCM-300BAH(-OS) Specification Sheet AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR AGITATING MOTOR DISPENSING MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.
2. DCM-500BAH(-OS) Specification Sheet AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR AGITATING MOTOR DISPENSING MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) BIN CONTROL SYSTEM REFRIGERANT CHARGE Performance Data Sheet APPROXIMATE ICE PRODUCTION PER 24 HR. lbs.
3. DCM-500BWH(-OS) Specification Sheet AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR AGITATING MOTOR DISPENSING MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lb.) POTABLE WATER WATER-COOLED CONDENSER gal./24HR (gal./100 lb.) BIN CONTROL SYSTEM REFRIGERANT CHARGE Performance Data Sheet APPROXIMATE ICE PRODUCTION PER 24 HR. lb.
4. DCM-751BAH(-OS) Specification Sheet AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR AGITATING MOTOR DISPENSING MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) BIN CONTROL SYSTEM REFRIGERANT CHARGE Performance Data Sheet APPROXIMATE ICE PRODUCTION PER 24 HR. lb.
5. DCM-751BWH(-OS) Specification Sheet AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR AGITATING MOTOR DISPENSING MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lb.) POTABLE WATER WATER-COOLED CONDENSER gal./24HR (gal./100 lb.) BIN CONTROL SYSTEM REFRIGERANT CHARGE Performance Data Sheet APPROXIMATE ICE PRODUCTION PER 24 HR. lb.
6. DCM-752BAH(-OS) Specification Sheet AC SUPPLY VOLTAGE AMPERAGE MINIMUM CIRCUIT AMPACITY MAXIMUM FUSE SIZE ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) BIN CONTROL SYSTEM REFRIGERANT CHARGE Performance Data Sheet APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. (TOTAL) gal. / day (l/day) EVAPORATOR OUTLET TEMP.
B. Wiring Diagrams 1. DCM-300BAH(-OS) BR W 115-120/60/1 L N EXTERNAL PROTECTOR BR COMP. R R 2 POWER 3 SWITCH R START RELAY 5 C 2 W S W GY GY R BR 1 START CAP. O RUN CAP.
2. DCM-500B_H BR W 115-120/60/1 L GND N EXTERNAL PROTECTOR BR COMP. R R R START RELAY 5 C 2 W W S W GY GY R 1 START CAP. O RUN CAP. 35MFD W W 243-292MFD W BR AIR COOLED MODEL R CAP 5MFD BR BR FAN MOTOR BR BR R W (W) (BK) INTERNAL PROTECTOR 2 POWER 3 SWITCH R R CAP. 20MFD 350VAC BK GEAR MOTOR Y (BR) W W SAFETY SWITCH (BK) (R) (LBU) (W) (O) W EVAP.
3. DCM-500B_H-OS BR W 115-120/60/1 L EXTERNAL PROTECTOR BR COMP. R R R START RELAY 5 C 2 W W GY R W S GY START CAP. 1 O GND N RUN CAP. 35MFD W W 243-292MFD BR W AIR COOLED MODEL R CAP 5MFD BR BR BR R CAP. 20MFD 350VAC R Y PROTECTOR (BR) (R) (W) (O) (BK) (LBU) W W BR GY BR LBU LBU O R NOISE KILLER (BK) O R W/BU BR R O R 2 3 4 5 6 7 8 9 10 115VAC K2 24VAC S1 CONTROL BOARD K4 K5 K7 5VDC BK P R DBU W/BK Y 1 P P ICE R R 115VAC K1 X1 COMP.
4. DCM-751B_H S1 DIP SWITCH SETTINGS MODELS 1 2 3 4 5 6 7 8 9 10 DCM-751B_H OFF OFF OFF OFF ON ON OFF ON OFF OFF 115-120/60/1 GND (GR) L BR WIRE COLOR CODE BR R BK -BLACK 1 R POW ER S W IT C H DBU-DARK BLUE GY -GRAY LBU-LIGHT BLUE SAFETY S W IT C H O -ORANGE R R -RED V -VIOLET W START CAP. 243-292MFD CAP.
5. DCM-751B_H-OS S1 DIP SWITCH SETTINGS MODELS 1 2 3 4 5 6 7 8 9 10 DCM-751B_H-OS OFF OFF OFF OFF OFF ON OFF ON OFF OFF 115-120/60/1 GND (GR) L BR WIRE COLOR CODE R BR BK -BLACK BR POWER SWITCH BR-BROWN DBU-DARK BLUE GY -GRAY LBU-LIGHT BLUE P -PINK R -RED Y -YELLOW BR CAP.
6.