Service Manual
ManualsBrandsHoshizaki ManualsCommercial Countertop Ice Makers and DispensersDCM-300BAH-OS 26" Opti-Serve Series Sanitary Cubelet Ice Machine and Dispenser with 321 lbs. Daily Ice Production, Built-In 40 lbs. Ice Storage, CleanCycle12, H-GUARD Plus, and Corrosion Resistant Stainless Steel Exterior: Stainless Steel
Table Of Contents
- Important Safety Information
- I. Specifications
- II. General Information
- III. Technical Information
- IV. Service Diagnosis
- V. Removal and Replacement of Components
- A. Service for Refrigerant Lines
- B. Important Notes for Component Replacement
- 1. Upper Bearing Wear Check
- 2. Removal and Replacement of Extruding Head
- 3. Removal and Replacement of Auger
- 4. Removal and Replacement of Evaporator
- 5. Removal and Replacement of Mechanical Seal and Lower Housing
- 6. Removal and Replacement of Gear Motor
- 7. Dispense Auger and Agitator
- 8. Dispense or Agitating Motor
- VI. Cleaning and Maintenance
- VII. Disposal
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4) Close the low-side valve and high-side valve on the gauge manifold.
5) Disconnect the gauge manifold hose from the vacuum pump and attach it to a
refrigerant service cylinder. Remember to loosen the connection and purge the air from
the hose. See the rating label inside the icemaker for the required refrigerant charge.
Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI
Standard 700 (latest edition) be used.
6) A liquid charge is required for charging an R-404A system (to prevent fractionation).
Place the service cylinder on the scales: if the service cylinder is not equipped with
a dip tube, invert the service cylinder, then place it on the scales. Open the high-side
valve on the gauge manifold.
7) Allow the system to charge with liquid until the proper charge weight is met.
8) If necessary, add any remaining charge to the system through the low-side.
NOTICE! To prevent compressor damage, use a throttling valve or liquid
dispensing device to add the remaining liquid charge through the low-side
access valve with the icemaker running.
9) Close the high and low-side gauge manifold valves, then disconnect the gauge manifold
hoses.
10) Cap the access valves to prevent a possible leak.
B. Important Notes for Component Replacement
NOTICE
When replacing a component listed below, see the notes to help ensure proper
operation.
Component Notes
Compressor Install a new drier, start capacitor, and start relay.
Expansion Valve •Installanewdrier.
•Attachtheexpansionvalvebulbtothesuctionlineinthesamelocationastheprevious
bulb.
•Thebulbshouldbebetweenthe10and2o'clockpositionsonthetube.
•Securethebulbwiththeclampandholder,theninsulateit.
Upper and
Lower Bearings
•Inspecttheupperbearingforwear.See"V.B.1.UpperBearingWearCheck."Replaceif
necessary.
•Whenreplacingtheupperbearingitisadvisedtoalsochangethelowerbearingatthe
same time.
Evaporator •Installanewdrier.
•InspectthemechanicalsealandO-ringpriortoinstallingthenewevaporator.Ifworn,
cracked, or scratched, the mechanical seal should also be replaced.
Gear Motor Install a new gear motor capacitor.