Instruction Manual
Table Of Contents

MAN0970-04-EN      RCC972     Specifications / Installation 
10  Diagnostics 
LED - Normal Functionality 
LED 
Off 
ON 
Flash (1Hz) 
PWR 
No power 
applied 
10-30Vdc 
applied 
OK  
Self test fail 
Self test pass 
I/O forcing 
enabled. 
RUN 
Stop mode 
Run Mode 
Do I/O Mode. 
Switch - Normal Functionality 
Load switch  
1.  Pressing the LOAD switch during power-up boots from the Micro SD card. This starts a Firmware Load if the Micro SD is bootable 
and valid firmware files are found on it.  
2.  After boot-up, pressing the LOAD switch for 3 seconds either starts a Firmware Load or an Application Load depending upon what 
files are found on the Micro SD. If firmware files are found, a Firmware Load is performed. If firmware files are not found and the 
DEFAULT.PGM file is found, an Application Load is performed. 
Run/Stop switch  
1.  After boot-up, pressing the RUN/STOP switch for 3 seconds toggles the RCC between RUN and STOP modes. 
Switch – Erase Program Function 
LOAD and RUN/STOP  
1.  After boot-up, pressing both Load and RUN/Stop switches for 3 seconds performs an “Erase All” function, which deletes all 
application programs. 
LED – Diagnostic Functionality 
The leds are also used to indicate some fault conditions in the unit. The two leds OK and RUN will flash a number of times depending upon 
the fault.  There will be a two second gap and the pattern will be repeated. The number of flashes and the associated error are as follows: 
No. of flashes 
Fault Meaning 
2 
The MAC ID is empty. 
3 
The internal MAC file is corrupt. 
4 
The MAC ID TXT file is invalid. 
5 
The MAC ID file is not found or the uSD card is empty or missing system files. 
Diagnostic Led flashing table. 
LED Load Program/Firmware Functionality 
LED  
OK & RUN 
Flashing 
Alternately 
Flashing 
Together 
Flashing Stops 
Load program 
or firmwre 
Download in Progress 
Download fails, 
number of flashes 
indicates the error. 
Download Complete, 
unit reboots (allow 30 
seconds). 
11. Common Cause of Analog Input Tranzorb Failure 
A common cause of Analog Input Tranzorb Failure on Analog Inputs Model 2, 3, 4 & 5: If a 4-20mA circuit is initially wired with loop 
power, but without a load, the Analog input could see 24Vdc. This is higher than the rating of the tranzorb. This can be solved by NOT 
connecting loop power prior to load connection, or by installing a low-cost PTC in series between the load and Analog input. See 
SUP0977-01 for additional details. 
__________________________________________________________________________________________________________________________________________________________________ 
6/20/2013           Page 4 of 4              ECN  
No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without notice. 




