Industrial Switches and Sensors Global switches Heavy duty switches Compact switches Product solutions on the Interactive Catalogue Precision switches Hazardous location switches Safety switches Relays Position products Ultrasonic distance sensors Pressure sensors July 2003
Inside front cover WARNING ! PERSONAL INJURY DO NOT USE these products* as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. *Does not apply to 24CE/924CE Series (page 23), GSS Series (page 80), GK Series (pages 78, 83, 85) or CPS Series (page 89) Failure to comply with these instructions could result in death or serious injury.
CONTENTS Introduction - How to use this catalogue Page 2 EVN2000 Series Fast Install Limit Switches Page A recent addition to our range. Saves over 50 % in installation time with a design that eliminates the need to gain access to the inside of the housing in order to connect the switch. SZL-VL Series Limit Switches HDLS Series Heavy Duty Limit Switches Suitable for special applications in corrosive environments.
INTRODUCTION HONEYWELL INDUSTRIAL SWITCHES AND SENSORS Honeywell Industrial Switches and Sensors provide a wide selection of products and technologies for applications in most industrial applications. This catalogue contains our most popular listings. To view our complete range of products, visit our website at http://www.honeywell.com/sensing. Honeywell is a worldwide leader in advanced switching and sensing technology. Our reputation for technology, quality and reliability is second to none.
INTRODUCTION How to use this catalogue For each referenced listing, key specification parameters, descriptions and mounting drawing information are presented. These illustrate our capabilities while the specifications include allow easy differentiation between similar products. There are, of course, many more product options available. Full product specification may be accessed on our website (www.honeywell.com/sensing).
Blank page 4 www.honeywell.
LIMIT SWITCHES Industrial Electromechanical Limit Switches Honeywell offers an advanced line of heavy duty limit switches and a wide selection of application-proven enclosed switches (precision snap-acting switches sealed in rugged metal housing). Sealed versions keep out moisture and other contaminants. Our products meet or exceed critical standards allowing for global use. Our rugged switches are suitable for use in harshduty, wash-down environments.
LIMIT SWITCHES Proper application of limit switches The following are guidelines for the correct application of Limit Switches. Never use the Limit Switch as a physical end stop. Mechanical damage or incorrect operation may occur if this is done. Always ensure that the mechanical actuator is protected from excessive mechanical shock. Never release the actuator suddenly - gradual actuation and release will ensure that stress on the mechanics of the switch is kept to a minimum.
LIMIT SWITCHES A Note on Degrees of Protection IP Classification NEMA Classification (USA) The IEC 529 standard describes a system for classifying the degree of protection provided by the enclosures of electrical equipment. The level of protection given by the enclosure is indicated by the IP code. This code system uses the letters ‘‘IP’’ (International Protection) followed by up to four digits. Normally only the first two digits are used.
GLOBAL LIMIT SWITCHES EVN2000 Series EN 50047 Global Limit Switches The EVN2000 series limit switch is an innovative product which has been developed to address a need highlighted by Original Equipment Manufacturers (OEM), where “Ease of Wiring” is required. With the new design there is no need for access to the inside of the housing and therefore the housing cover, cover screws and gasket become obsolete.
GLOBAL LIMIT SWITCHES The new economical SZL-VL Series miniature type limit switches are specially designed for applications of small mounting space. These miniature switches are ideal for OEM machinery which requires a rugged and reliable limit switch that is capable of being mounted in space restricted applications. A wide range of actuators and optional neon lamp indicators add additional flexibility. A special pre-molded flexible cable gland allows for fast and simple wiring termination.
GLOBAL LIMIT SWITCHES VL Series Side rotary actuated switches (continued) Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): Operating force max. (OF): Adjustable rod 5.5 .217 0 PT 2 ˚ max 2.6 .102 dia. rod and locked in any (Roller can be rotated position through 360˚) 44.9 1.768 36.3±0.8 1.429±.031 18.5 .728 12.5 Rod mounting metal .492 M6 mounting rod fastening screw with hexagonal holes M3x6 cover screw Top pin plunger 7. 276 dia.
GLOBAL LIMIT SWITCHES Plunger actuated switches (continued) Wobble actuated switches Cross roller plunger Pretravel max. (PT): Overtravel min. (OT): Operating force max. (OF): 12.5 dia.x3.8 stainless steel roller 10.2 .402 30 mm (1.18 in) 20 mm (0.788 in) 0,88 N (0.2 lb) Plastic rod, coil spring PT 1.5 max 14.8 .583 +0.2 2-4.1 0 dia. mounting holes +0.008 .161 -0 dia. mounting holes 38 1.496 M3x6 cover screw 4 .157 3 dia. .118 Nylon rod 5.8 dia. .228 64 2.520 2-M5 (P=0.
GLOBAL LIMIT SWITCHES GLS Series switches offer a complete range of CENELEC approved products, and are suitable for most industrial applications. GLS Series Global Limit Switches The standard product EN 50041 norm defines the switch mounting centres as 30 mm x 60 mm and also defines the switching characteristics of the side rotary head with fixed lever, top pin plunger and top roller plunger.
GLOBAL LIMIT SWITCHES GLA EN 50041 Standard metal body Top pin plunger Side rotary adjustable roller FP Mechanical life: up to 15 million Sealing: IP 67, NEMA 1, 4, 12, 13 Operating temperature: -25 °C to 85 °C (-13 °F to 185 °F) Approvals: IEC/EN 60947-5-1 AC15 A300/A600 DC13 Q300 UL, CSA, CE Switching options: SPDT Single Pole, Double Throw Snap action contacts (1NC/1NO) DPDT Double Pole, Double Throw Snap action contacts (2NC/2NO) HEAD OPTIONS Plastic roller CONTACT SPDT DPDT SPDT DPDT SPDT CONDUI
GLOBAL LIMIT SWITCHES GLC EN 50047 Standard metal body GLA EN 50041 Standard metal body (continued) Wobble, coil actuator Wobble, cat whisker 22 (.87) 20 (.78) 24,75 (0.97) 3 (.12) R 2,15 (.08) CONTACT SPDT SPDT DPDT SPDT DPDT CONDUIT ½ in NPT PG 13,5 PG 13,5 20 mm 20 mm 30,5 (1.20) 30 (1.18) REFERENCE GLAA01E7B GLAB01E7B GLAB20E7B GLAC01E7B GLAC20E7B 55 (2.16) 3,5 (0.138) 14,5 (.57) 15,25 (.
GLOBAL LIMIT SWITCHES GLC EN 50047 Standard metal body (continued) Side rotary adjustable Wobble, coil actuator Top pin plunger Ø 9.9 (.390) DT OP 18±0,5 (.709) CONTACT SPDT SPDT SPDT CONDUIT ½ in NPT PG 13,5 20 mm ➞ REFERENCE GLCA01B GLCB01B GLCC01B Plastic roller CONTACT SPDT SPDT CONDUIT ½ in NPT PG 13,5 REFERENCE GLCA01A2A GLCB01A2A Top roller plunger Mechanical life: Metal roller CONTACT SPDT SPDT SPDT 31,0 FP 1.
GLOBAL LIMIT SWITCHES GLD EN 50047 Double insulated standard body GLE EN 50047 Compatible 3 conduit metal standard body Side rotary adjustable Plastic roller/metal lever 22 (.87) 20 (.78) 24,75 (0.97) 3 (.12) CONTACT SPDT SPDT R 2,15 (.08) 55 (2.16) 30,5 (1.20) REFERENCE GLDA01A2A GLDB01A2A Metal roller/metal lever CONTACT SPDT SPDT SPDT 30 (1.18) CONDUIT ½ in NPT PG 13.5 CONDUIT ½ in NPT PG 13,5 20 mm REFERENCE GLDA01A2B GLDB01A2B GLDC01A2B 3,5 (0.138) 14,5 (.
GLOBAL LIMIT SWITCHES GLE EN 50047 Compatible 3 conduit metal standard body (continued) Side rotary adjustable metal rod Offset side rotary roller Top roller lever 41 (1.61) FP 39,2 (1.54) 4,5 (.17) 34 (1.34) 75˚ ¯ 3,2 (.13) 32 - 134 75˚ (1.26 - 5,28) Plastic roller CONTACT SPDT SPDT CONDUIT ½ in NPT PG 13,5 15 (.
COMPACT LIMIT SWITCHES SL1 Series Compact Limit Switches The SL1 Series compact limit switches are sealed, sensitive and have a long life. The compact size makes them suitable for the total miniaturization of machinery or equipment. Mechanical life: Sealing: Operating temperature: Approvals: Termination: Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT): Differential travel max.
COMPACT LIMIT SWITCHES Top roller plunger, perpendicular Top roller lever 31,4 (OP) CONTACT Silver Gold clad cross point REFERENCE SL1-D SL1-DK Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): CONTACT Silver Gold clad cross point 3,92 N (0.88 lb) 2,0 mm (0.079 in) 4,0 mm (0.158 in) 0,3 mm (0.012 in) REFERENCE SL1-P SL1-PK Top roller plunger, long, perpendicular 41,4 (OP) CONTACT Silver Gold clad cross point REFERENCE SL1-K SL1-KK www.honeywell.
COMPACT LIMIT SWITCHES 14CE/914CE Series Miniature Enclosed Switches The 14CE/914CE Series offers a miniature, rugged, compact, pre-wired switch which has proved itself successful and gained wide market acceptance. The entire range of 14CE and 914CE switches has been approved to meet the requirements of the Low Voltage directive and is therefore CE marked. CE switches have different degrees of protection from IP66 to IP68 for the fully booted head styles.
COMPACT LIMIT SWITCHES Plunger actuated switches OPTIONS Top pin plunger Ø 10,0 (0.39) Ball bearing plunger Top roller plunger, parallel Ø 12,4 (0.49) OP 15,7 (0.62) OP 28,4 (1.12) OP 24,4 (0.
COMPACT LIMIT SWITCHES 14CE/914CE Series Plunger actuated switches (continued) Side rotary and wobble actuated switches Top roller plunger, perpendicular OPTIONS 5,1 (0.20) Rotary motion Ø 12,4 (0.49) OP 28,5 (1.
COMPACT LIMIT SWITCHES 24CE/924CE Series Miniature Safety Electromechanical Switches Actuators For position sensing and switching applications requiring direct acting, positive opening contacts the 24CE and 924CE ranges are ideal. They have been tested and approved to meet the requirements of the Low Voltage directive and positive opening safety contacts per IEC/EN 60947-5-1-3. The devices are CE marked. The red colour clearly differentiates this safety component in the application.
COMPACT LIMIT SWITCHES 24CE/924CE Series OPTIONS Top pin plunger, boot sealed Side rotary Top roller plunger, parallel ø7,1 OT PT PT DT DT ø12,4 OT 24,3 max.
COMPACT LIMIT SWITCHES Top roller plunger, perpendicular Top roller plunger, parallel, boot sealed ø12,4 30,3 max. ø12,4 36,1 max.
COMPACT LIMIT SWITCHES Blank page 26 www.honeywell.
COMPACT LIMIT SWITCHES LS Series Compact Limit Switches LS Series compact limit switches are carefully designed for accurate repeatability under the most stringent conditions. Compact size and field adjustable features greatly extend the flexibility of these switches. Heads may be positioned at 90° increments. Side rotary models can be adjusted for clockwise and/or counter-clockwise operation. Actuators can be set and locked in any position through 360°.
COMPACT LIMIT SWITCHES LS Series Side rotary actuated switches OPTIONS Adjustable roller lever Fixed length lever Operating force max. (OF): Pretravel max. (PT): Standard Low Standard Low Overtravel min. (OT) Differential travel max. (DT): Standard Low Switching options: Lever: 13,3 N (3.0 lb) 5,0 N (18 oz) 20° 5° 30° 12° 4° SPDT Aluminium, steel roller Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT) Differential travel max.
COMPACT LIMIT SWITCHES No lever Note: Levers are ordered separately (see pages 69-71 for details) Adjustable rod Operating force max. (OF): Standard Low Standard Low Pretravel max. (PT): Operating force max. (OF): Standard Low with standard PT Low with low PT Pretravel max. (PT): Standard Low Maintained contact Overtravel min. (OT) Standard Maintained contact Differential travel max. (DT): Standard Low PT Maintained contact Switching options: 0,51 N m (4.
COMPACT LIMIT SWITCHES LS Series Plunger actuated switches OPTIONS Top pin plunger Side pin plunger Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT) Differential travel max. (DT): Standard Low Standard Low Standard Low Switching options: 31,14 N (7 lb) 10 N (36 oz) 1,65 mm (0.065 in) 6,35 mm (0.25 in) 5,56 mm (0.219 in) 0,51 mm (0.020 in) 0,23 mm (0.009 in) SPDT Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT) Differential travel max.
COMPACT LIMIT SWITCHES Wobble actuated switches These switches will operate by moving actuator in any direction except direct pull. Operating force max. (OF): Pretravel max. (PT): Switching options: 1,39 N (5 oz) 28,6 mm (1,125 in) SPDT OPTIONS Flexible cable Coil spring Ø 6,17 ±0.08 (0.264 ±0.003) Ø 4,80 ±0.08 (0.189 ±0.003) 141,0 ±2,54 (5,550 ±0.10) 141,0 ±2,54 (5,550 ±0.
PRECISION LIMIT SWITCHES BF Series Plastic Enclosed Basic Switches BF Series Plastic Enclosed Basic Switches are available with a wide variety of actuators, and are designed for easy mounting and wiring. BF switches are designed to allow mounting with the cover either towards or away from the mounting surface. Switches with lever type actuators are adjustable in two directions. The entire actuator can be rotated around its mounting bushing, and the angle of the lever can also be changed.
PRECISION LIMIT SWITCHES Plunger actuated switches (continued) Wobble actuated switches Operating force max. (OF): 1,95 N (7 oz) OPTIONS Coil spring Top roller arm, adjustable, one way Spring wire 14,3 0.56 14,3 0.56 Ø 7,1 Max. 0.28 Ø 1,02 0.05 39 1.5 ,6 6 19,05 0.75 18,3 0.72 32,26 1.27 180˚ 169,9 6.69 17,5 0.69 35,1 1.38 Ø 15,5 0.61 168,8 6.65 73,6 2.90 44,5 1.75 17,5 0.69 14,73 0.58 58,7 2.31 9,5 0.38 4,9 0.19 Operating force max.
PRECISION LIMIT SWITCHES BZE/DTE Series Compact Enclosed Switches The BZE/DTE Series general purpose enclosed limit switches offer precision operation and sturdy actuation in a compact but rugged aluminium housing. The large wiring enclosure means that the user can get access to wire the device simply. The switch incorporates high repeatability of the switch point early in the travel of the switch.
PRECISION LIMIT SWITCHES E6/V6 E6 (side mount) and V6 (flange mount) switches are offered with or without actuator seal boots. Both have a combination insulator/ seal cemented inside the bottom enclosure. Lead washers are used to seal the mounting holes on side mount switches. All side mount switches are installed with #6 screws, except the BZE6-2RN7 (#8 screws). Removal of the bottom enclosure exposes the terminals for easy wiring. Momentary contact OPTIONS Top pin plunger 2,0 REF (0.08) 23,4 (0.
PRECISION LIMIT SWITCHES BZE/DTE Series E6/V6 Momentary contact (continued) Top roller plunger, perpendicular Roller arm, adjustable 12,7 (0.50) Ø X 4,6 (0.18) W Roller 56,6 OP (2,23) 19,0 (0.75) 25,4 (1.00) 25,4 (1.00) 22,6 (0.89) 77,2 (3.04) Side mount with boot seal Flange mount without boot seal With boot seal Operating Force max. (OF): Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): 2,60 N to 6,67 N (9 oz to 24 oz) 1,98 mm (0.078 in) 5,56 mm (0.
PRECISION LIMIT SWITCHES One way roller lever Manual palm button 36,6 1.44 18,3 0.72 38,1 1.50 31,8 1.25 1/2 - 14 NPSM 5 THREADS MIN 78,5 3.09 4,3 Ø (2) 0.17 44,4 1.75 22,6 0.89 77,2 3.04 Side mount with boot seal Side mount with boot seal With boot seal Operating Force max. (OF): Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): CONTACT SPDT Side mount 41,4 1.63 25,4 1.00 54,1 2.13 With boot seal 2,22 N to 5,56 N (8 oz to 20 oz) 5,94 mm (0.234 in) 5,56 mm (0.
PRECISION LIMIT SWITCHES BZE/DTE Series E6/V6 Maintained contact (reset) switches The switches shown below provide maintained contact after the operating force on either top or bottom plunger is released. Note: The top plungers on these switches provide more accurate and uniform operation than the “reset” plungers and should be used when closely held operating characteristics are required.
PRECISION LIMIT SWITCHES E7 Metal standard enclosed switch Mechanical life: Sealing: 10 million IP50 Standard IP65 Sealed -30 °C to 70 °C (-22 °F to 158 °F) IEC 60947-5-1 EN 60947-5-1 Without boot seal With boot seal Operating temperature: Approvals: Switching options: SPDT Actuators Single Pole, Double Throw Snap action contacts (1NC/1NO) Top roller plunger, perpendicular, without boot seal DPDT Double Pole, Double Throw Snap action contacts (2NC/2NO) 0,38 (0.
PRECISION LIMIT SWITCHES The BAF/DTF Series is available with or without boot seals. The elastomer boot on sealed actuator versions protects the actuating mechanism and the internal basic switch from contamination. They are therefore suitable for wash-down applications. Both sealed and unsealed versions are available with the actuators on the right or left hand side.
PRECISION LIMIT SWITCHES Momentary contact (continued) Top roller plunger, parallel Right-hand Roller arm, adjustable Left-hand *28,2 on DTF2 Types 1.11 O-ring actuator seal Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT): BAF/DTF BAF/DTF BAF DTF Differential travel max. (DT): BAF DTF Operating position (OP): BAF DTF ACTUATOR POSITION Right Left Right Left CONTACT SPDT SPDT DPDT DPDT ELECTRICAL RATING D D B B 35,6 N (8.0 lb) 3,18 mm (0.125 in) 4,75 mm (0.187 in) 3,18 mm (0.
PRECISION LIMIT SWITCHES BAF/DTF Series Momentary contact (continued) Maintained contact (reset) switches Manual palm button Top pin plunger Right-hand Left-hand *28,2 on DTF2 Types 1.11 With boot seal With boot seal Operating force max. (OF): ACTUATOR POSITION Right Left CONTACT SPDT SPDT 8,90 N (2.0 lb) ELECTRICAL RATING D D REFERENCE BAF1-2RN4-RH BAF1-2RN4-LH Operating force max. (OF): Pretravel max. (PT): Overtravel min.
PRECISION LIMIT SWITCHES Wobble, coil spring 32,5 (1.28) Ø 7,1 (0.28) 158,5 (6.24) 1/2-14 NPT Threads Ø 6,9 (3) (0.27) 27,4 (1.08) 20,6 (0.81) 41,4 (1.63) 27,4 (1.08) 82,6 (3.25) 101,6 (4.00) With boot seals on wobble stick and plunger Pretravel max. (PT): ACTUATOR POSITION Right 15° CONTACT Maintained SPDT ELECTRICAL RATING D REFERENCE BAF1-3CN18X1 www.honeywell.
HEAVY DUTY LIMIT SWITCHES HDLS Series Heavy Duty Limit Switches The HDLS Series Heavy Duty Limit Switches offer a wide choice of mounting and actuator options. Housed in a rugged, die-cast zinc body which is epoxy coated for protection, they are perfectly suited to special applications in harsh duty environments where conventional limit switches may not be used. Versatile and full featured, they are designed for long life. Listings referenced in this section are mainly standard.
HEAVY DUTY LIMIT SWITCHES Operating temperatures Environmental seal performance www.honeywell.
HEAVY DUTY LIMIT SWITCHES HDLS Series Side rotary actuated switches Levers: Levers for side rotary types are ordered separately (see pages 69-71 for details) Approvals: Operating force (Newton meters, N m/in lb): Conduit: Contacts: Switching options: SPDT NEMA 1, 3, 4, 4X, 6, 6P, 12, 13 UL, CSA, CE LSA, LSL, LSM, LSM, LSP, LSU 0,45 N m max. 4 in lb max. LSH, LSR 0,19 N m max. 1.
HEAVY DUTY LIMIT SWITCHES OPTIONS Low differential, low torque Standard Pretravel: Differential travel: SPDT DPDT Overtravel: 15° max. 5° max. 7° max. 60° min. ELECTRICAL RATING REFERENCE A LSA1A C LSA1E B LSA2B B LSA6B C LSA6S A LS4A1A B LS4A2B Non plug in CONTACT CONDUIT SPDT DPDT ¾ in SPDT 20 mm Pretravel: Differential travel: SPDT DPDT Overtravel: 9° max. 3° max. 4° max. 66° min.
HEAVY DUTY LIMIT SWITCHES HDLS Series Side rotary actuated switches (continued) Plunger actuated switches Maintained contact, 2 position Operation is maintained on counterclockwise rotation, reset on clockwise rotation and vice versa. Pretravel: Differential travel: Overtravel: Switching options: SPDT 65° max. 40° max. 20° min. DPDT HDLS plunger actuated switches are available with either top or side facing plungers for application flexibility. Switches with adjustable plungers simplify installation.
HEAVY DUTY LIMIT SWITCHES Side plungers, momentary action Pretravel: Differential travel: SPDT DPDT Overtravel: Operating force: Adjustable side roller plunger Side plunger, maintained circuitry Operating point: LSG contact transfer is maintained after either plunger is operated. Operation of other plunger resets switch. 2,54 mm (0.100 in) max. 0,64 mm (0.025 in) max. 0,89 mm (0.035 in) max. 4,83 mm (0.19 in) min. 26,7 N m (6 lb) max. OPTIONS Side pin plunger 41,0 mm to 47,4 mm 1.615 in to 1.
HEAVY DUTY LIMIT SWITCHES HDLS Series Wobble actuated switches Momentary action wobble actuated switches have flexible levers which may be operated with any movement, except direct pull.
HEAVY DUTY LIMIT SWITCHES Fully potted HDLS Fully potted HDLS are designed to meet the demanding requirements of NEMA 1, 3, 4, 6, 6P and 13 for wet applications where the integrity of the conduit seal must be assured. These switches are the same as the standard HDLS non plug in limit switch except that the conduit entrance is factory sealed to simplify installation and ensure integrity of the conduit seal. They are epoxy filled and supplied with six feet of 5 or 9 conductor 16 gauge STO cable.
HEAVY DUTY LIMIT SWITCHES Fully potted HDLS (continued) Side rotary actuated switches Sequential Pretravel: Differential travel: Overtravel: Operating force: Switching options: 1st pole 15° max. 2nd pole additional 10° max. Each pole 5° max. 48° max. 0,45 N m (4 in lb) max. DPDT Plunger actuated switches OPTIONS Top plungers Pretravel: Differential travel: SPDT DPDT Overtravel: Operating force: 1,78 mm (0.07 in) max. 0,38 mm (0.015 in) max. 0,51 mm (0.02 in) max. 4,83 mm (0.19 in) min.
HEAVY DUTY LIMIT SWITCHES Stainless steel HDLS Side rotary actuated switches Plunger actuated switches OPTIONS HDLS stainless steel switches are designed for use in highly corrosive environments such as petrochemical plants, food processing plants, shipboard and dockside locations. The type 316 cast stainless steel body is designed to minimise crevices where food particles could become trapped. The actuator, operating head and screws are also stainless steel.
Blank page 54 www.honeywell.
EXPLOSION PROOF SWITCHES Explosion proof switches Honeywell explosion proof switches are designed specifically for use in hazardous locations. To comply with explosion proof requirements, the flame path within the housing is designed to contain and cool the escaping hot gases that otherwise could cause an explosion outside the switch. Switches are available with UL/CSA for North America. See information below and product pages for details.
EXPLOSION PROOF SWITCHES 14CE100 Series Miniature Enclosed, Explosion Proof Switches The 14CE100 Series has been designed for use in explosive environments. It is approved to meet the requirements of the Low Voltage directive and is CE marked. The prewired construction allows for ease of installation where space is at a premium and external operating conditions can be difficult.
EXPLOSION PROOF SWITCHES GXE Series Explosion Proof Limit Switches The GXE Series explosion proof limit switches are designed specifically for use in hazardous applications. The GXE enclosure is fully potted and has sealing protection of IP66/67 as per IEC/EN 60529. The entire GXE Series complies with the European Directive on Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres (94/9/EC) commonly referred to as the ATEX Directive.
EXPLOSION PROOF SWITCHES The EX Series features the smallest UL listed housings available for use in hazardous locations. Flame paths within the housing cool exploding gases below the kindling temperature before they reach the explosive gases surrounding the housing. EX Series Standard Explosion Proof Switches Options available include single or double conduit connection. These switches are not sealed against liquids and should not be used where there will be liquid splash.
EXPLOSION PROOF SWITCHES Roller lever DPDT, Preleaded with 0,91 m (3 ft) leadwire Operating force max. (OF): Clockwise (CW) Counter clockwise (CCW) Pretravel max. (PT): Overtravel max. (OT): Differential travel max. (DT): Sealing: ACTUATION CW CCW Roller material: Operating force max. (OF): Electrical rating A Clockwise (CW) Counter clockwise (CCW) Electrical rating B Pretravel max. (PT): Electrical rating A, B Clockwise (CW) Counter clockwise (CCW) Overtravel max.
EXPLOSION PROOF SWITCHES EX Series Side rotary actuated switches (continued) Overtravel plunger actuated switches Cross roller lever, rotated 90° Top pin plunger Operating force max. (OF): Pretravel max. (PT): Overtravel max. (OT Differential travel max. (DT): CW CONTACT SPDT 2,22 N to 5,56 N (0.5 lb to 1.25 lb) 5,56 mm (0.219 in) 8° 90° 0,18 mm (0.007 in) 0.25° ELECTRICAL RATING A REFERENCE EX-CR Rod lever OPTIONS Operating force max.
EXPLOSION PROOF SWITCHES Boot sealed Operating force max. (OF): Electrical rating D Electrical rating B Pretravel max. (PT): Electrical rating D Electrical rating B Overtravel min. (OT): Electrical rating D Electrical rating B Differential travel max. (DT): Electrical rating D Electrical rating B Class 1 Group B CONTACT SPDT SPDT 13,34 N (3.0 lb) 15,57 N (3.5 lb) 1,98 mm (0.078 in) 2,77 mm (0.109 in) 4,78 mm (0.188 in) 3,18 mm (0.125 in) 0,10 mm (0.004 in) 0,23 mm (0.
EXPLOSION PROOF SWITCHES CX Series Weather Sealed Explosion Proof Switches CX switches, as are the LSX/BX Series, are built especially for outdoor use in hazardous atmospheres. These enclosures are constructed to withstand the pressure of an internal explosion. O-ring seals make the enclosure weatherproof but are outside of required flame paths so explosion proof requirements are maintained. As factory assembled, all basic switches operate on clockwise and counterclockwise rotation.
EXPLOSION PROOF SWITCHES Operating characteristics Basic Switch Type BZ BA DT Pretravel (max.)* 15° 15° 30° Differential Travel (max.) 10° 10° 25° Overtravel (min.)* 90° 90° 75° Operating Torque (max.) 11.1 in lb/1,25 N m * May be modified in field to suit application requirements. HS 30° 20° 75° Note: Levers are ordered separately (see pages 6971 for details) Notes: Add the letter “A” to listings with side mounting holes tapped 5/16 (8).
EXPLOSION PROOF SWITCHES LSX/BX Series weather sealed, explosion proof limit switches are for use either indoor or outdoors in hazardous atmospheres. They are completely sealed and designed for use in explosive gas/dust environments. LSX/BX Series Weather sealed explosion proof switches LSX/BX products meet the sealing standards of NEMA 1, 3, 4, 6, 7, 9 and 13. BX products are also sealed to IP67 standard and are ATEX approved (see specifications below). All heads are field adjustable at 90° increments.
EXPLOSION PROOF SWITCHES OPTIONS Maintained contact Side rotary Operating torque max.: Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): SPDT DPDT Operating temperature: 0,45 N m (4.
EXPLOSION PROOF SWITCHES LSX/BX Series (continued) Plunger actuated switches Top plungers Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): SPDT DPDT Operating temperature: 17,79 N (4 lb) 1,78 mm (0.07 in) 4,83 mm (0.19 in) 0,38 mm (0.015 in) 0,51 mm (0.02 in) -12 °C to 93 °C (10 °F to 200 °F) OPTIONS Top roller plunger Top pin plunger Head can be set at 90° increments for cam or slide actuation Operating point: 58,5 mm ± 0,76 mm (2.305 in ± 0.
EXPLOSION PROOF SWITCHES Wobble actuated switches OPTIONS Side plungers Plastic rod Operating force max. (OF): Pretravel max. (PT): Overtravel min. (OT): Differential travel max. (DT): Operating temperature: 26,69 N (6 lb) 2,54 mm (0.10 in) 4,83 mm (0.19 in) 1,14 mm (0.045) -12 °C to 93 °C (10 °F to 200 °F) OPTIONS Side pin plunger Operating point: CONTACT SPDT DPDT CONDUIT ½ in - 14NPT ¾ in - 14NPT 33,0 mm (1.30 in) ELECTRICAL RATING A B REFERENCE LSXE3K LSXE4L Operating force max.
Blank page 68 www.honeywell.
LEVERS Levers REFERENCE Separate levers must be ordered with side rotary types. The table provides a cross reference between product families and the lever order/ reference numbers. The following pages describe the levers. Illustrations are for reference only. Exact mounting drawings and dimensions are available from your local sales office or from the website below. Levers lock in any position, 360° around the shaft. Rollers may be mounted on the front or back of the lever.
LEVERS OPTIONS * denotes lever suitable for Explosion Proof Series switches One way roller lever Standard fixed lever MOUNTED ON REFERENCE LSZ51* Nylon roller Metal roller Front Front LSZ51A* LSZ51B Nylon roller Metal roller Back Back LSZ51C* LSZ51D Nylon roller Metal roller Front Front GLZ51A GLZ51B Bronze roller Nylon roller Front Front 6PA5-EX* 6PA127-EX* Ball bearing roller Front 6PA144 Without roller Adjustable rod RADIUS/LENGTH Hub only Bronze roller, clockwise RADIUS/LENGTH REF
LEVERS * denotes lever suitable for Explosion Proof Series switches Stainless steel levers **Large rubber roller, adjustable lever Flexible loop Roller Diameter: Roller Width: 0.75 in (19,1 mm) 0.25 in (6,35 mm) OPTIONS Standard fixed lever Flexible loop RADIUS/LENGTH 6.0 in (152 mm) REFERENCE LSZ61 REFERENCE LSZ52W Ø 1.6 in X 0.50 in wide roller (40,6 mm X 12,7 mm) Hand operated button Ø 2 in X 0.50 in wide roller (50,8 mm X 12,7 mm) LSZ52Y Operating radius/length: 1.
POWER RELAYS Solder/Plug-In Terminal, DPDT 2,6 [0.10] SZR-MY Series Power Relay 8 - O 1,2 [0.05] x 3 Holes Current rating (SZR-MY2): Current rating (SZR-MY4): Contact resistance: Contact material: Agency approvals: Operate time: Release time: Ambient temperature: Ambient humidity: Switching options: 5A 3A 50 mOhm max. Fine silver UL, CE, CSA 20 ms max. 20 ms max. -25 °C to 75 °C (-13 °F to 167 °F) 45% RH to 85% RH DPDT, 4PDT 6,3 [0.
POWER RELAYS Solder/Plug-In Terminal, 4PDT MY4 Series 2,6 [0.10] OPTIONS 14 - O 1.2 [0.05] x 3 Holes Max. 28,0 [1.10] 6,3 [0.25] 0,5 [0.02] 6,3 [0.25] 3,5 [0.14] 0,5 [0.02] Max. 36,0 [1.42] COIL INPUT VOLTAGE 110/120 Vac 220/240 Vac 24 Vdc Max. 21,5 [0.85] 6,0 [0.24] Standard 5,0 [0.20] MAX. CONTACT RATING 250 Vac/3 amp 250 Vac/3 amp 125 Vdc/0.6 amp Max. 21,5 [0.85] 0,5 [0.02] Max. 36,0 [1.42] Max. 28,0 [1.10] 0,5 [0.02] 3,3 [0.13] 1,0 [0.
POWER RELAYS SZR-LY Series Power Relay LY2 Series OPTIONS Operate time: Release time: Ambient temperature: Ambient humidity: Switching options: 10 A 50 mOhm max. Silver cadium oxide UL, CE, CSA 18,000 operations/hour (mechanical) 1,800 operations/hour (electrical) 25 ms max. 25 ms max. -25 °C to 70 °C (-13 °F to 158 °F) 45% RH to 85% RH DPDT, 4PDT Max. 28,0 [1.10] REFERENCE SZR-LY2-1P-AC110-120V SZR-LY2-1P-DC24V Solder/Plug-In Terminal, DPDT 14 - O 3,0 [0.12] 3,0 [0.12] Max. 36,0 [1.42] 6,4 [0.
POWER RELAYS LY4 Series OPTIONS Solder/Plug-In Terminal, 4PDT Max. 41,5 [1.63] 4,5 [0.18] Max. 28,0 [1.10] 14 - O 3.0 Holes 5,0 [0.20] Max. 28,0 [1.10] 2,0 [0.08] 1,0 [0.04] Max. 36,0 [1.42] 0,5 [0.02] 0,5 [0.02] Standard, PCB Terminal, 4PDT Max. 36,0 [1.42] 3,0 [0.12] 6,4 [0.25] Max. 41,5 [1.63] Standard COIL INPUT VOLTAGE 110/120 Vac 220/240 Vac 24 Vdc MAX.
POWER RELAYS MY2 Series Socket LY2 Series Socket 22,0 [0.87] 30,0 [1.18] 25,0 [0.99] 47,0 [1.85] 2 - M4 2 - O 4,5 [0.18] Holes 2,5 [0.10] 18,0 [0.70] 26,0 [1.02] 14,5 [0.57] 30,0 [1.18] 25,0 [0.99] Max. 61,0 [2.40] Max. 61,0 [2.40] POLES 2 REFERENCE SZX-SMF-08N 2 - O 4,5 [0.18] Holes 14-M3.5x8 18,0 [0.70] 26,0 [1.02] 2-M4 36,0 ± 0,2 [1.42 ± 0.008] 8,0 [0.31] Max. 45,5 [1.79] 25,0 [0.99] 30,0 [1.18] 3,4 [0.13] 68,0 [2.68] 62,0 ± 0,1 [2.44 ± .004] 2-M3 or 2-M4 2 - O 6,0 [0.
SAFETY SWITCHES Electromechanical Safety Switches Honeywell is a worldwide leader in advanced switching and sensing technology - especially in the area of industrial safety. We offer both electromechanical safety switches and electronic safety sensors as well as safety control modules for safety applications in all categories of risk. Customers can count on our diverse product line to meet all of their machine safety applications.
SAFETY SWITCHES GKM Series Global Miniature Safety Key Operated Switch Used alone as Category 1 safety components or, in conjunction with other safety switches and our complete range of safety relays, it is possible to construct comprehensive protection schemes with Category 2, 3 or 4 compliance. The preleaded versions allow rapid fit, easy cable routing and function testing which cut costs dramatically in OEM applications. Simple upgrade guarding solution for End User applications.
SAFETY SWITCHES KEY STYLE OPTIONS Side exit cable Side exit M12 dc micro-change connector Straight key 45 / 1.77 2 + max. / 0.945 3,5 / 0.138 12,8 / 0.504 2,5 / 0.093 CABLE LENGTH 1m 1m 2m 2m 2m 2m 3m 3m 3m 3m CONTACT 2NC, low energy 1NC/1NO, BBM, low energy 1NC/1NO, BBM 2NC 2NC, low energy 1NC/1NO, BBM, low energy 1NC/1NO, BBM 2NC 2NC, low energy 1NC/1NO, BBM, low energy REFERENCE GKMA17 GKMA19 GKMA23 GKMA26 GKMA27 GKMA29 GKMA33 GKMA36 GKMA37 GKMA39 Face 'A' 21,3 / 0.
SAFETY SWITCHES GSS Series Hinge Mount Safety Limit Switch The Hinge Mount Safety Limit Switch is designed for use on machine access doors as an alternative solution to key operated interlocks and safety limit switches. When the access door is opened, a follower pin (not supplied) slides down the slot in the actuator lever, forcing the actuator lever to rotate and positively open the NC safety circuit to shut off the machine.
SAFETY SWITCHES ACTUATED SWITCHES GSC Metal body GSD Plastic body EN 50047 Safety Standard Rotated 90° to the left from center 22 / 0.87 20 / 0.78 24,75 / 0.97 Rotated 90° to the right from center 104 / 4.09 70 / 2.76 45 / 1.77 3/ 0.12 180 MIN R 2,15 / 0.08 55 / 2.16 GSC - Metal body GSC - Metal body 30,5 / 1.20 14,5 / 0.57 3,5 / 0.138 30 / 1.
SAFETY SWITCHES GSE EN 50047 Compatible Safety 3 Conduit Metal Standard 12,5 / 0.49 ACTUATED SWITCHES Rotated 90° to the left from center 42 / 1.65 40 / 1.57 22 / 0.87 20 / 0.79 24,75 / 0.97 104 / 4.09 70 / 2.76 45 / 1.77 3/ 0.12 R 2,15 / 0.08 60 / 2.37 13,75 / 0.54 12 / 0.47 30 / 1.18 2,5 / 0.1 52 / 2.05 57 / 2.24 4/ 0.16 CONTACT 2NC/2NO, BBM 3NC/1NO, BBM 4NC, low energy 65 / 2.56 conduit thread CONDUIT ½ in NPT ½ in NPT 20 mm REFERENCE GSEA44S1 GSEA46S1 GSEC41S1 23,8 / 0.94 ø 23 / ø 0.
SAFETY SWITCHES GK Series Dual Entry Key Operated Safety Interlock Switch The GK Series is designed specifically for use on machines where key removal brings the machine to an immediate safe condition. It provides enhanced operator safety when added to hinged or sliding guard doors, screens and protective covers on enclosures. The GK Series is especially well suited for large door applications, typically in the automotive plant floor environment.
SAFETY SWITCHES GK Series (continued) Head orientation OPTIONS Opening to front and top 42 / 1.65 32 / 1.26 8/ 0.32 9/ 0.35 31 / 1.22 45,7 1.80 121,6 / 4.79 Opening to right and top 35 / 1.38 60 / 2.36 82 / 3.23 75,9 / 2.99 42,6 / 1.68 ø 5,3 / 0.21 7,3 / 0.29 30 / 1.18 5,3 / 0.
SAFETY SWITCHES GKL/GKR Series Dual Entry Solenoid Key Operated Safety Interlock Switch The GKR (head to the right) and GKL (head to the left) products offer the user an unrivalled range of standard options. The GKR/GKL product is a key actuated device incorporating a key trapping mechanism.
SAFETY SWITCHES GKL/GKR Series (continued) Key: Type 6 Type 9 Type X Straight Side - side, spring loaded No key Latching mechanism: Type A Mechanical (solenoid unlock with screwdriver) Mechanical (without override) Electrical (solenoid unlock with screwdriver) Type B Type S OPTIONS Opening to front and top 9/ 0.
SAFETY SWITCHES Opening to left and top Opening to right and top 26 / 1.02 12 / 0.
SAFETY SWITCHES Keys for GK and GKL/GKR switches Straight key 49,8 / 1.96 8,5 / 0.33 Locking slider bolt with actuating key 77 / 3.03 20 / 0.79 2x ø 5,3 / 0.21 14 / 0.55 15 / 0.59 3x HOLE PROVIDED FOR LOCKOUT 19,0 / .75 3/ 0.12 REFERENCE GKZ56 90° key 8,5 / 0.33 14 / 0.55 49,8 / 1.96 2 x ø 5,3 / 0.21 40 / 1.57 52 / 2.05 7,0 ±,7 / .28 ±.03 REFERENCE GKZ57 4x ø 5,1 / .20 4,93 / .194 26,97 / 36,8 / 1.062 1.45 14,0 / .55 41,81 ±,76 / 1.646 ±.030 Spring-loaded key: up/down 115,87 / 4.
SAFETY SWITCHES CPS Series Cable Pull Safety Switch CPS Series Cable Pull Safety Switches provide a readily accessible emergency stop signal. This is a costeffective means compared to using multiple emergency stop push-buttons. (Cable Pull Safety Switches are not, however, to be used as a means of personnel safeguarding. They may be used to prevent further injury or damage to equipment when used for emergency stop signaling.
SAFETY SWITCHES CPS Series (continued) 1CPS 6,35 [0.25] B 152,4 [6.0] 81,28 [3.2] 1CPS Cable Pull Switch SLACK 88,9 [3.5] TENSIONED 33,02 [1.3] RUN RESET OFF 99,06 [3.9] 172,72 [6.8] 76,2 [3.0] 4X Ø 7,11 Ø 0.28 50,8 [2.1] 12,7 [0.5] 117,42 [4.623] A 65,20 [2.567] 56,79 [2.236] 50,83 [2.001] 3X 25,4 [1.0] 2X 26,67 [1.050] A B C D 25,4 [1.00] C 25,4 [1.
SAFETY SWITCHES 2CPS 40,4 (1.60) 67,8 (2.63) 79,8 (3.14) 92,9 (3.66) 325,9 A (12.75) 152,4 (6.00) 52,1 (2.05) 12,7 (0.50) 18,3 (0.72) SLACK RUN OFF TENSIONED 34,9 (1.38) SLACK TENSIONED 21,1 (0.75) 152,4 (6.00) 2X D 2X 2X 8,9 (0.35) 81,3 (3.20) 40,5 (1.60) 6,9 (0.27) 104,8 (4.13) 2X C B 6,4 (0.25) 2X 31,75 (1.25) 57,2 (2.25) 12,7 (0.50) 2X D C 2X 6,9 (0.27) 3X 21,5 (0.85) 139,7 (5.
Blank page 92 www.honeywell.
LINEAR AND ROTARY POSITION Linear and Rotary Position Position sensors respond to the movement or location of a target, such as a molding press slide or a pulley shaft, by producing either a digital or an analogue output correlated to its location. Honeywell position sensors include digital and analogue Hall-effect position sensors, magnetoresistive digital sensors and potentiometric rotary and linear sensors. Sensors are directly compatible with other electronic circuits for application flexibility.
LINEAR AND ROTARY POSITION Linear and Rotary Position Transducers Honeywell Sensing and Control manufactures a variety of potentiometric position sensors. The sensors use a tried and true potentiometric technology originally developed for military applications and more recently applied to industrial markets. MystR® conductive plastic potentiometric sensors are long-life units designed for rugged industrial applications.
LINEAR AND ROTARY POSITION LFII Metric Series Longfellow II linear position transducer Operating temperature: Supply voltage (max.): Linearity: Starting force (max.): Standard Water resistant Backlash (max.): Total Resistance: Shaft Ø: Termination: Housing length: Mechanical travel: Dimensions in mm (inches) 19,00 (0.25) -65 °C to 105 °C (-85 °F to 221 °F) 30 Vdc ± 0.1 % 0,45 kg (1.0 lb) 2,27 kg (5.0 lb) 0,025 mm (0.
LINEAR AND ROTARY POSITION DR Series Durastar rodless linear position transducer 2 3 .65 1.30 [16] [33] 1 The DuraStar rodless linear position transducer is the longest lasting factoryrugged potentiometer. It allows large misalignment of shaft and housing, while providing whisper-quiet operation and smooth, clean signal output. MystR® provides the DuraStar excellent durability, especially in dither operation which is so often the determining factor in a potentiometer’s life.
LINEAR AND ROTARY POSITION SLF Series Short Longfellow linear position transducer Operating temperature: Supply voltage (max.): Starting force (max.): Standard Water resistant Backlash (max.): Shaft Ø: Termination: Housing length: Mechanical travel: The Short Longfellow is frequently used for measuring linear position or displacement up to 6 inches (152,4 mm) on a wide variety of manufacturing and process equipment.
LINEAR AND ROTARY POSITION SLF Metric Series Short Longfellow linear position transducer Operating temperature: Supply voltage (max.): Starting force (max.): Standard Water resistant Backlash (max.): Shaft Ø: Termination: Housing length: Mechanical travel: 1 5 11.4 22.9 1.5 11.4 3 Shaft Extended 1 3.91 (2 holes per bracket) 0,45 kg (1.0 lb) 2,27 kg (5.0 lb) 0,025 mm (0.001 in) M6x1 metric thread Connector, Binder Series 681 = Electrical travel + 77,5 mm (3.05 in) = Electrical travel + 5,1 mm (0.
LINEAR AND ROTARY POSITION LT Series Linear position transducer, 1/2 in diameter OPTIONS Standard ± 0.1 % Linearity The LT Series are ½ inch diameter, linear position transducers rugged enough to withstand the hostile environment of the factory. The LT can be provided with shaft seals for spray or hose down environments. Operating temperature: Supply voltage (max.): Starting force (max.): Standard Water resistant Backlash (max.
LINEAR AND ROTARY POSITION MLT Series Linear position transducer, 3/8 in Diameter Housing length 'X' (Electrical Travel +1.2 [30,48]) 3/4" [19,05] (Retracted) #4-40 UNC-2A Thdx .50 [12,7] long 3/8" [9,53] The MLT Series is 3/8 in diameter linear position transducer that is rugged enough to withstand hostile factory environments. Using a proprietary dual wiper, internal ball joint and the MystR® conductive plastic film the MLT provides a usable output at high vibration levels over long periods of time.
LINEAR AND ROTARY POSITION AQLT/AQMLT Series Shaftless, waterproof linear position transducer The AQLT and AQMLT are shaftless waterproof linear potentiometers designed to operate in wet/washdown and in-tank environments. The AQ series features an external actuator magnetically coupled to a position feedback element. The magnetic actuator replaces the shaft, found in traditional linear transducers, and eliminates the need for additional stroke length mounting space.
LINEAR AND ROTARY POSITION M22 Series Rotary position transducer 3/8-32 UNEF-2A 0.06 (1.57) ( 0.09 2.36) 0.125/.124 ( 3.175/3.150) 60 30 1 R 0.19 (R 4.93) 3 0.406 / 0.401 ( 10.312 / 10.185) 2 0.31 (7.92) 0.06 ( 1.57) 0.06 (1.57) 0.15 (3.81) 0.38 (9.70) 0.38 (9.70) 0.88 ( 22.40) 0.87 ±.03 (22.00 ±0.
LINEAR AND ROTARY POSITION WPM Series Rotary position transducer, servo mount 0.500 ±0.032 (12.70 ±0.81) 0.625 (15.88) 0.260 (6.60) 0.68 Rad. max. 30˚ Ty p. 2 1 0.7500 / 0.7495 Dia. (19.05/19.04) 3 WPM 18-09 0.875 Dia. (22.22) 0.1249 / 0.1246 Dia. (3.172/3.165) MA DE IN U . S. A . 0.062 (1.57) 0.062 (1.57) 0.500 ±0.032 (12.70±.81) The MystR® film provides exceptionally long rotational and dither life without sacrificing microlinearity or resolution.
LINEAR AND ROTARY POSITION Torque Watch Guages The Torque Watch, an industry mainstay when an accurate indication of rotary force is necessary, is simple to use, requiring no special tools or setups. Available in three models they cover ranges from 0.003 to 200 inch-ounces. Attach the gauge to the device being measured, and simply rotate it, for a direct reading dial. Protection against over-torque is provided by a stainless steel internal rotation stop.
INDEX LINEAR AND ROTARY POSITION Clarostat Rotary Position Transducers TH100 Series HRS100 Series, Hall-effect The TH-100 Series puts Honeywell’s proven variable-resistor technology to work in angle-management applications such as control-lever sensing and equipment position feedback. High performance and low cost make it attractive for a wide range of applications. Special electrical and mechanical configurations, including dual tracks, D-shape rotor holes, etc. are available on special order.
LINEAR AND ROTARY POSITION Clarostat Rotary Potentiometers and Position Transducers 578 Series, Precision potentiometer 574 Series, Commercial potentiometer The 578 Series conductive plastic precision potentiometer puts Honeywell’s proven variable resistor technology to work in a high performance, costeffective device. With its compact size, rugged construction and advanced versatility, the 578 provides superior control for applications such as joy-stick controllers and position-sensing devices.
LINEAR AND ROTARY POSITION 575 Series, Commercial potentiometer 590 Series, Commercial potentiometer The 575 Series conductive plastic potentiometer offers a smooth feel and robust construction, with a thermoplastic housing, bushing, and shaft. Terminals are solder-hook style for panel mounting. No hardware is included. The 590 Series conductive plastic modular potentiometer features low electrical noise, smooth feel, robust construction, and brass bushing and shaft. Terminals are PC style.
LINEAR AND ROTARY POSITION Clarostat Rotary Potentiometers and Position Transducers (continued) 380 Series, Industrial potentiometer The 380 Series “Quiet One” is a 2-watt conductive plastic potentiometer offering superior dynamic noise and a long rotational life. It meets MIL-R-94 specifications where applicable. Approvals: Power rating: Element type: Terminal type: Shaft: Body: Electrical taper: Operating temperature: Working voltage: Linearity: Total resistance tolerance: MIL-R-94 2.0 W max.
LINEAR AND ROTARY POSITION RV4 MIL Series potentiometer The RV4 is a dual-marked potentiometer with all the fine features of the 380 Series in a more economical package. It is built in strict accordance with MIL-R-94. Approvals: Power rating: Element type: Terminal type: Shaft: Body: Electrical taper: Operating temperature: Working voltage: Linearity: Rotational cycles: Mechanical rotation: MIL-R-94 2.0 W max. Conductive plastic Solder lug Slotted 27,79 mm (1.
LINEAR AND ROTARY POSITION Clarostat Rotary Potentiometers and Position Transducers (continued) RV6/392M MIL Series potentiometer RV6/392M Series are economical potentiometers designed to meet wave soldering applications for mounting PC boards. They meet flow solderability and washability test requirements, and MIL-R-94 standard apply.
LINEAR AND ROTARY POSITION 53 Series potentiometer 585 Series, Commercial potentiometer The 53 Series has all the fine features of the Series 380 in a more economical package. It is available with a 50,8 mm [2.0 in] long shaft. Our Series 585 offers a robust construction in a low-cost commercial package, using carbon composition elements and a metal shaft and bushing.
LINEAR AND ROTARY POSITION Encoders 510 Series , Mechanical 600 Series, Optical The 510 Series controls are manually operated, rotary, mechanical encoders that provide a two-bit gray code for relative reference applications and a fourbit gray code for absolute electrical reference applications. The “L” channel leads the “R” channel by 90° electrically in the CW position. It features continuous electrical travel and has a rotational life of more than 100,000 shaft revolutions with a positive detent feel.
LINEAR AND ROTARY OPTO POSITION SENSORS Slotted Optical Switches S-180 Series S-510 Series The S-180 Series consists of a gallum arsenide IRED and silicon phototransistor mounted in a rigid one-piece polycarbonate housing. All electrical options are available with either PCB mount or 457,0 mm (18.0 in) minimum length wire termination (26 AWG type UL 1429) The S-510 Series consists of a gallum arsenide IRED and silicon phototransitor mounted in a small injection-molded housing.
LINEARSENSORS AND ROTARY POSITION OPTO Slotted Optical Switches (continued) OPTIONS S-860/870 Series IR Transparent; 5,59 mm (0.220 in) Lead spacing; IRED aperture, 1,27 mm (0.05 in) The S-860/870 family of optical switches offers the designer the most flexible semi-custom specification available in commercial optoelectronics. Electrical, optical and mechanical parameters may be specified allowing the use of this standard product in many applications that would otherwise have to be custom designed.
LINEAR AND ROTARY OPTO POSITION SENSORS S-800W Series, Wide gap The S-800W Series of wide gap slotted switches consists of a gallium arsenide IRED and silicon phototransistor in an injection-molded housing. The output current range options allow the design engineer the flexibility to choose from three current minimums to best solve application requirements.
LINEAR AND ROTARY POSITION Blank page 116 www.honeywell.
ULTRASONIC DISTANCE SENSORS Ultrasonic Distance Sensors Ultrasonic sensing systems offer no-touch distance measurements to an accuracy of 1 mm through dust, smoke and vapour, in areas of high noise level, and with all types of target materials, shapes and colours, with sensing ranges from 100 mm up to 6000 mm. High performance no-touch position sensing Increased reliability, no contamination.
ULTRASONIC DISTANCE SENSORS 10 cm < 5° < 5° 10 cm Sn Target (cm) 5 3 1 -1 -3 -5 0 200 400 Output 1400 (mm) Switching point in backwards direction 10 cm Sn 800 1000 1200 Repeatability Switching point in forwards direction 10 cm < 5° < 5° 600 Hysteresis Figure 2: Effect of target inclination on the measurement Figure 4: Repeatability and hysteresis Environmental influences Mutual interference The velocity of sound in air is temperature-dependent, and increases at a rate of 0.18 %/°C.
ULTRASONIC DISTANCE SENSORS 940/947 Series Compact, microprocessor controlled with internal temperature compensation The new 940/947 Series is microprocessor controlled, can be set up quickly and are fitted with epoxy transducers. All the housings are sealed to IP67. The retroreflective versions allow detection of any kind of target without any dead zone. They work with a reflector target. OPTIONS 1 adjustable switching output PNP NO Analogue voltage output, 0-10 V Retroreflective, PNP NO Max.
ULTRASONIC DISTANCE SENSORS 944 Series Teach in, Analogue and 2 switching outputs 948 Series Thru scan, 2 part The new 944 series are microprocessor controlled and fully programmable by teach-in, with the simple pressing of a button. They offer analogue and two switching outputs through a standard M-12, 5-pin connector. All the models are IP67 with chemical-resistant body and epoxy face. Parameters are stored in non-volatile memory.
ULTRASONIC DISTANCE SENSORS 942-T Series with Digital Link, Analogue and 2 switching outputs 942 Series Compact programmable 30 mm diameter sensor The new, plastic housing (PBTB), programmable 942-T series provides flexibility to customers through independent analogue and 2 switching outputs to suit most of the applications. The programming is easy to do using Window™ based software.
ULTRASONIC DISTANCE SENSORS 942 Series 2 Piece 30 mm diameter sensor with RS232 Interface 941 Series Limit switch style Voltage and current output 2 switching RS232 interface Max. sensing distance: 1500 mm Min. sensing distance (adjustable): 200 mm Beam angle: 10° Repeatability: ±1 mm Supply voltage: 18 to 50 V Sealing: IP65 Housing: Zinc die-cast, sea water resistant paint finish Max. sensing distance: Min.
ULTRASONIC DISTANCE SENSORS 946 Series Teach In 30 mm diameter precision output OPTIONS Analogue voltage (0-10 V) and current (4-20 mA) output 2 adjustable switching outputs PNP NO Beam angle: Repeatability: Supply voltage: Sealing: Housing: Termination: Beam angle: Repeatability: Supply voltage: Sealing: Housing: Termination: 5° < 0,1 % 10 to 30 V IP65 M30 x 1,5 mm stainless steel M12 connector Max. sensing distance: Min.
ULTRASONIC DISTANCE SENSORS Accessories Due to regional agency approval requirements, some products may not be available in your area. Please contact your regional Honeywell office regarding your choice of product. Power supply Beam Deflectors 24 Vdc regulated power supply with output relay Beam deflectors deflect the ultrasonic beam by 90° with virtually no signal loss.
ULTRASONIC DISTANCE SENSORS Mounting Clamps M12 Connectors OPTIONS WITHOUT CABLES WITH CABLES M12 female, 5 pin, 5 screw terminals M12 female, 5 pin, 2 metre cable (supplied with 946 Series) The 66195044-001 is used for the 940, 941, 944, 947 series but may be used for any industrial sensor with standard M12 4 pin or 5 pin connector. The 66195044-001 connector is usually included with every sensor of the above series for connectorised models.
ULTRASONIC DISTANCE SENSORS Accessories (continued) Programming OPTIONS Software The software package 55195101-101 contains software for programming 942 series separate and 55195101-102 for the 942 series compact . The software runs under Microsoft Windows™ versions 95™ and later. Both packages contain an RS-232 cable (crossed) with 2 Sub-D 9 pin connectors, to connect to a PC. For 55195101-101 (942 Series separate), the other end of the cable connects to the control box 942-M0A.... by screw terminals.
PRESSURE SENSORS Pressure Sensors Honeywell has over 40 years of experience in the pressure transducer industry. We offer three pressure sensor measurement types - absolute, differential and gage - including vacuum gage and bidirectional types. A wide variety of pressure ranges, along with both amplified and unamplified versions, are available. Silicon-based versions in stainless steel and brass housings allow for use in harsh environmental conditions.
PRESSURE SENSORS AB/HP Series BL Series The AB-High Performance pressure transducer is extremely accurate down to 0.25% span over a wide compensated temperature range. Both zero and fullscale temperature compensation are held to extremely narrow limits. The BL pressure transmitter has a conventional 4 mA to 20 mA output and is available with accuracies to 0.25%. It has Factory Mutual approval as an intrinsically safe device for use in hazardous areas.
PRESSURE SENSORS BX Series Datamate Series The BX pressure sensor is intended for OEMs who need a small, high performance pressure sensor. The unique sensor module design eliminates the need for oil-filled capsules and corrugated diaphragms providing a true, robust sensing surface for long life and superior performance. The DATAMATE is a two-wire pressure transmitter which is compatible with data loggers and instrumentation used in processing environments.
PRESSURE SENSORS Eclipse Series EA Series The EA Series is designed for OEM users requiring high output and corrosionresistance. It has operated through millions of pressure cycles without damage and is well suited for the cycling regimes found in automatic equipment, robots, and hydraulic systems. Approval: Supply voltage: Signal conditioning: Compensated temperature range: Port style: Termination type: Measurement type: UL 85.
PRESSURE SENSORS Eclipse Series (continued) C Ground A Excitation 23,0 (0.875) 38,0 (1.5) 48,0 max. (1.875) 10,0 in. (0.375) max. 25,0 max (1.0) 25,0 (1.0) max. 3 Conductor, 24 AWG, Color Coded, Shielded Cable, 0,91 m (3 ft.) 25,0 (1.0) B Output 25,0 (1.0) max 10,0 (0.375) max. PSI: 1/8-27 NPT, 15,9 (0.625) Hex BAR: G 16,0 (0.25) Hex PSI: 1/8-27 NPT, 16,0 (0.625) Hex 7/16 UNF, 14,0 (05625) Hex BAR: G1/4, 19,0 (0.
PRESSURE SENSORS MediaMate Series The MEDIAMATE pressure transducer provides the user with the corrosion resistance of stainless steel at low OEM pricing. It is fully compensated and completely interchangeable without further calibration. The MEDIAMATE’s wetted parts and outer case are made from 300 series stainless steel. It is now being used with a wide variety of corrosive medial such as Freon®, ammonia, water, and hydraulic fluids.
PRESSURE SENSORS SA Series SR Series The harsh duty SA pressure transducer has a water resistant, stainless steel case for complete protection from harsh environments. Internal hermetic sealing is used to provide measurement from absolute pressures (psia) or pressures referenced to a sealed chamber (psis). Underwriters Laboratories has approved the SA as a component in float and pressure-operated motor controllers (File #E93356).
PRESSURE SENSORS ML Series ST Series The Model ML pressure transducers combines the latest in ASIC technology with our proven stainless steel design. This digitally compensated transducer offers an unparalleled value and performance combination making it the ideal pressure sensing solution for demanding automotive and industrial applications. Fully temperature compensated, calibrated, and amplified, the ML is available in 100 to 5,000 psis pressure ranges.
PRESSURE SENSORS RIBBON CABLE .000 50,0 (2.0) NOMEX INSULATED VENT HOLE (GAUGE UNITS ONLY) 14,61 (0.575) 10,67 (0.42) 8,26 (0.325) Cell with Body Ring, 10 Vdc Excitation 19mm Series Ø 15,09 (0.594) W/ 2,54 (0.10) PIN SPACING RING I.D. (24 AWG EQUIV.) -OUT +OUT Ø 18,69 (0.736) Ø 16,51 (0.650) Ø 18,95 (0.746) A -IN O-RING GROOVE 1 +IN 4X 3,2 (0.125) Ø 16,98 (0.668) CKT CAVITY CERAMIC SHOWN (COMP.
PRESSURE SENSORS These ICT 13 mm stainless steel devices are designed for high pressure applications that involve measurement of hostile media in harsh environments. This series uses ICT’s proven piezoresistive semiconductor sensor chip in an oil-isolated housing with or without an integral ceramic for temperature compensation and calibration. This design has proven to be highly reliable, stable, and accurate.
PRESSURE SENSORS SPT Series Signal conditioning: Compensated temperature range: Operating temperature range: Measurement type: Amplified and unamplified compensated -10 °C to 85 °C (14 °F to 185 °F) -40 °C to 125 °C (-40 °F to 257 °F) Absolute, Sealed, and Gauge 22,2 (0.875) HEX Ø20,7 (0.815) Ø13,72 .000 HEX Ø 10,29 (0.405) VENT TUBE (GAUGE UNITS ONLY) SUPPLY VOLTAGE 12.0 Vdc to 30.0 Vdc .000 11,0 (0.44) 12,45 (0.49) 18,8 (0.74) 72,8 (2.
PRESSURE SENSORS 4.0 mA to 20.0 mA Output 1/2 in Male Face Seal Connector 1,83 m (6 ft) 2-Conductor Cable F1 Series MEASUREMENT TYPE Compound PRESSURE RANGE -14.7 psig to 250 psig REFERENCE F14WMV250CP 1/4 in Male Face Seal Bendix Male Connector All F1 pressure transducers are manufactured in our Class 10 clean room environment. Our flow-through pressure transducers are specifically designed for the semiconductor industry.
PRESSURE SENSORS OPTIONS S1 Series VF 1/4 in Female Face Seal Bendix Male Connector MEASUREMENT TYPE Compound PRESSURE RANGE -14.7 psig to 100 psig REFERENCE S14VFV100CB VM 1/4 in Male Face Seal Bendix Male Connector All S1 pressure transducers are manufactured in our Class 10 clean room environment. Our single port pressure transducers are specifically designed for the semiconductor industry.
PRESSURE SENSORS TLD Series With space at a premium in semiconductor gas distribution systems, the Series TLD pressure transducer with local display offers an integrated solution that reduces the overall height of the transducer/display assembly to as little as 3.5 in [88,9 mm]. To accomplish this, the transducer’s signal amplifier is mounted within the display, with the added benefit of zero and span adjustments conveniently located on the LED display face.
PRESSURE SENSORS TLD Series (continued) Single port display orientation and transducer location 38,1 1.50 z 35,9 1.42 s 38,1 1.50 42,7 1.68 47,0 1.85 38,1 1.50 26,1 1.03 z 4,57 0.18 11,2 0.44 38,1 1.50 CABLE 2 COND 1,8 m (6 ft) 100,9 3.97 Flow-through connection options s CABLE 2 COND 1,8 m (6 ft) 6,4 0.25 24,1 0.95 T4 - 1/4 in tube stub BN - Transducer at bottom CN - Transducer at center back 75,2 2.96 VF - 1/4 in female face seal Single port connection options 56,9 2.24 11,2 0.
PRESSURE SENSORS The Bonded Element general-purpose industrial pressure transducers were developed for a variety of pressure applications and industries, providing excellent media compatibility with all stainless steel wetted parts. It is the ideal choice for applications where both media compatibility and high cycle life are essential Bonded Element Series Supply voltage: Signal conditioning: Operating temperature range: Compensated temperature range: Output type: Termination type: 4.75 Vdc to 5.
SENSING AND CONTROL PRODUCTS HONEYWELL SENSING AND CONTROL PRODUCTS Selecting the right sensor or switch for your application has never been easier. Honeywell Sensing and Control has one of the broadest product ranges of any supplier in the world, and the depth of our technology and product lines ensure that we are able to supply you with the right product for most applications.
INTRODUCTION SENSING AND CONTROL PRODUCTS Relays Turbidity Sensors General-purpose power relays and relay sockets designed for a wide range of applications that require stability and reliability. Wash process turbidity sensors to improve product quality, minimize ingredient consumption, and reduce wastewater discharge in commercial and industrial bath applications.
Sales and Service Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorised Distributor or Sales Representative, contact your local sales office or: INTERNET: www.honeywell.com/sensing E-mail: info.sc@honeywell.
Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective material and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
