Install Instructions

ManualsBrandsHoneywell Home ManualsAir Cleaners120 VAC Replacement Power Supply Kit for Electronic Air Cleaners

Table Of Contents

INSTALLATION INSTRUCTIONS

Place Bar Code Here

69-1138-03

PS1201C, PS2401C, PS1202C

Replacement Power Supply Kits

for Electronic Air Cleaners

APPLICATION

These kits replace the power supplies used in F50, F52,

F54, F55, F56, F57, F58, F59 and F70 Electronic Air

Cleaners. See Table 1.

IMPORTANT

These kits cannot be used for air cleaners with

performance indicator circuits.

Each kit includes the power supply, leadwires and

appropriate terminals. To maintain test button operation

on F52 (one cell model only), the access door (ordered

separately) must also be replaced.

The power supply board in this kit has been calibrated to

provide a selectable ionizer current output. Selection of

the correct ionizer current is accomplished by selecting a

jumper on P5. See Table 1 and 2. See Fig. 18 for location

of P5

Table 1. .Power Supply Replacement Guide.

Electronic Air Cleaner

P5 Ionizer Current

(mA) Replacement Power SupplyModel Voltage

Nominal Cell Size

in. mm

F50A,E 120 Vac 16 x 25 406 x 635 1.65 PS1201C01

20 x 20 508 x 508 1.65

20 x 25 508 x 635 2.10

20 x 12-1/2 508 x 318 1.05 PS1201C02

240 Vac 16 x 25 406 x 635 1.65 PS2401COO

20 x 20 508 x 508 1.65

20 x 25 508 x 635 2.10

20 x 12-1/2 508 x 318 1.05

220 Vac/50 Hz

16 x 25 406 x 635 1.65

F52C (one-cell) 120 Vac 20 x 12-1/2 508 x 318 1.05 PS1201C02

220-240 Vac 20 x 12-1/2 508 x 318 1.05 PS2401COO

F52D (two-cell) 120 Vac 20 x 25 508 x 635 2.10 PS1201C02

220-240 Vac 20 x 25 508 x 635 2.10 PS2401COO

F54C 120 Vac 20 x 25 508 x 635 2.10 PS1201C02

220-240 Vac 20 x 25 508 x 635 2.10 PS2401COO

F55A,E 120 Vac 16 x 25 406 x 635 1.65 PS1201C02

20 x 25 508 x 635 2.10

240 Vac 16 x 25 406 x 635 1.65 PS2401COO

20 x 25 508 x 635 2.10

F56A 120 Vac 16 x 12-1/2 406 x 318 0.25 PS1201C02

F57A (two-cell) 120 Vac 20 x 25 508 x 635 2.10

F57B (one-cell) 120 Vac 20 x 12-1/2 508 x 318 1.05

F57B 220-240V, 50 Hz 20 X 12-1/2 508 X 318 1.05 PS2401COO

Summary of content (16 pages)

PAGE 1
PS1201C, PS2401C, PS1202C Replacement Power Supply Kits for Electronic Air Cleaners INSTALLATION INSTRUCTIONS APPLICATION These kits replace the power supplies used in F50, F52, F54, F55, F56, F57, F58, F59 and F70 Electronic Air Cleaners. See Table 1. IMPORTANT These kits cannot be used for air cleaners with performance indicator circuits. Each kit includes the power supply, leadwires and appropriate terminals.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS Electronic Air Cleaner Nominal Cell Size Model Voltage in. mm P5 Ionizer Current (mA) Replacement Power Supply PS1201C02 F58A,E 120 Vac 16 x 25 406 x 635 1.65 F59A 120 Vac 16 x 12-1/2 406 x 318 0.25 220 Vac/50 Hza 16 x 12-1/2 406 x 318 0.25 120 Vac 2.10 PS1201C02 12-1/2 x 20 317.5 x 508 1.05 PS1201C02 20 x 25 2.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS POWER BOX COVER DISCHARGE LOUVERS (4 SIDES) NEON LIGHT SWITCH (OFF-LOWMEDIUM-HIGH) POWER CORD TEST BUTTON CELL (2) GRILL AND PREFILTERS M11512A ACCESS DOOR Fig. 4. Power box cover location on F54C. Remove four screws to access power supply. PREFILTER CELL ACCESS COVER FAN PREFILTER Fig. 2. Power supply location on F50A,E one-cell, F55A,E and F58A,E air cleaners (one-cell F50 shown).
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS ADJUSTABLE DISCHARGE LOUVERS (4 SIDES) TEST BUTTON POWER CORD POWER BOX COVER ELECTRONIC CELLS (2) PERFORMANCE SWITCH NEON LIGHT POWER BOX CELL (2) PREFILTER SYSTEM LIGHT SWITCH PANEL (OFF, LOW, MED, HI) FAN PREFILTER SCREEN M11516A Fig. 7. Power supply location on F70 Air Cleaner. GRILLE Install New Power Supply When replacing W919, refer to appropriate wiring diagram; see Figs. 8 through 15.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS BLACK COLLECTOR RED IONIZER POWER SUPPLY CONTACT BOARD P3 U4 P4 TEST BUTTON RED T1 J8 P5 8150V 7500V E5 P8 E4 J4 2 0.25mA 0.9mA 1.05mA 1.29mA 1.65mA 2.1mA BLACK 2 E6 J1 E3 E2 E1 YELLOW J3 P2 2 P6 P1 YELLOW 3 ON-OFF SWITCH/ NEON LIGHT SAFETY INTERLOCK SWITCH 1 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 LEFT CELL AND CONTACT BOARD ON TWO-CELL AIR CLEANER ONLY.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS BLACK COLLECTOR ON-OFF SAFETY/ NEON LIGHT RED IONIZER POWER SUPPLY YELLOW P3 U4 P4 2 P5 E5 8150V 7500V NEON LAMP 2 T1 J8 P8 E4 J4 2 0.25mA 0.9mA 1.05mA 1.29mA 1.65mA 2.1mA E6 J1 1 E3 E2 E1 BLACK BLACK J3 1 GROUND P2 P6 P1 WHITE GREEN GROUND CHOKE FAN MOTOR 1 INTERLOCK SAFETY SWITCH ON ACCESS COVER. 2 FOR UNITS WITH NEON LIGHT CONNECTED TO E5 AND P6, REMOVE SHUNT FROM CONNECTOR J4.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS BLACK COLLECTOR RED IONIZER RED TEST BUTTON POWER SUPPLY P3 NEON LIGHT U4 P4 5 YELLOW T1 J8 8150V 7500V E5 YELLOW P8 BLACK BLACK 2 BLACK 4 J4 CONTACT BOARD PERFORMANCE 1 SWITCH 0.25mA 0.9mA 1.05mA 1.29mA 1.65mA 2.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS BLACK COLLECTOR NEON LIGHT RED IONIZER YELLOW POWER SUPPLY P3 4 U4 GREEN T1 P4 P5 E5 8150V 7500V NEON LAMP ON/OFF 3 SPEED FAN SWITCH J8 P8 E4 J4 BLACK ON(COM) 2 2 0.25mA 0.9mA 1.05mA 1.29mA 1.65mA 2.
PAGE 9
PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS When replacing a solid state power supply, reuse the leadwires left in the air cleaner when removing the old power supply. NOTE: The black leads to the performance switch must be replaced when installing an F57 power supply. See Figs. 12 and 13.
PAGE 10
PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS J4 SHUNT IN POSITION TO DISABLE NEON LIGHT OUTPUT J4 CAUTION The following instructions are for use by qualified P3 personnel only. U4 P4 J4 J8 P5 E5 P8 J4 E6 J8 J8 SHUNT IN NORMAL POSITION J8 8150V 7500V J4 SHUNT IN POSITION TO ENABLE NEON LIGHT OUTPUT J1 T1 E4 0.25mA 0.9mA 1.05mA 1.29mA 1.65mA 2.1mA POWER SUPPLY P2 E3 E2 E1 J3 J8 SHUNT IN OZONE REDUCED POSITION P1 M33121 Fig. 18.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS START TO USE THIS CHART: 1. Follow the steps in order; do not skip around. 2. Each time you isolate and fix a problem, go back to START. 3. Repeat ALL the steps until the air cleaner checks out OK. MAKE SURE ELECTRONIC CELL(S) ARE CLEAN, DRY AND PROPERLY INSTALLED. WARNING RISK OF ELECTRIC SHOCK THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY.
PAGE 12
PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS START TO USE THIS CHART: 1. Follow the steps in order; do not skip around. 2. Each time you isolate and fix a problem, go back to START. 3. Repeat ALL the steps until the air cleaner checks out OK. MAKE SURE ELECTRONIC CELL IS CLEAN, DRY AND PROPERLY INSTALLED. WARNING MAKE SURE PREFILTER AND ACTIVATED CARBON FILTER, IF PROVIDED, ARE PROPERLY INSTALLED. REPLACE THE ACCESS COVER AND TURN THE ON AIR CLEANER.
PAGE 13
PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS COLLECTOR TERMINAL IONIZER TERMINAL COLLECTOR TERMINAL CELL FRAME COLLECTOR PLATES M5634A Fig. 24. On F56, F57, F59 and one cell F52, short from cell frame to hot collector plate to produce arcing. M6155B Fig. 22. Electrical troubleshooting procedure for electronic air cleaners in central systems. Modification to Reduce Ozone Odor In normal operation, the electronic air cleaner generates a small amount of ozone.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS LIMITED TWO-YEAR WARRANTY This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect or malfunction was caused by damage that occurred while the product was in the possession of a consumer.
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS 15 69-1138—03
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PS1201C, PS2401C, PS1202C REPLACEMENT POWER SUPPLY KITS FOR ELECTRONIC AIR CLEANERS Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U.S. Registered Trademark © 2012 Honeywell International Inc. 69-1138—03 M.S. Rev.