Manual
Table Of Contents
- COVER
- INTRODUCTION
- A FEW WORDS ABOUT SAFETY
- CONTENTS
- OUTBOARD MOTOR SAFETY
- CONTROLS AND FEATURES
- BEFORE OPERATION
- OPERATION
- SERVICING YOUR OUTBOARD MOTOR
- THE IMPORTANCE OF MAINTENANCE
- MAINTENANCE SAFETY
- TOOL KIT AND OWNER'S MANUAL
- EMERGENCY STARTER ROPE
- MAINTENANCE SCHEDULE
- TRIM TAB ADJUSTMENT
- MANUAL RELIEF VALVE
- ENGINE COVER REMOVAL AND INSTALLATION
- REFUELING
- FUEL RECOMMENDATIONS
- WATER SEPARATOR INSPECTION AND SERVICE
- FUEL FILTER INSPECTION AND REPLACEMENT
- PORTABLE FUEL TANK AND TANK FILTER CLEANING
- ANODE REPLACEMENT
- PROPELLER REPLACEMENT
- STORAGE
- TRANSPORTING
- TAKING CARE OF UNEXPECTED PROBLEMS
- TECHNICAL AND CONSUMER INFORMATION
- INDEX

33 lbf·ft (44 N·m, 4.5 kgf·m)
0.7 lbf·ft (1 N·m, 0.1 kgf·m)
104
SERVICING YOUR OUTBOARD MOTOR
COTTER PIN
THRUST WASHER
CASTLE NUT
MARINE GREASE
COTTER PIN
PROPELLER (optional equipment)
18.5 mm
WASHER
Installation
Do not tighten the castle nut above
the TIGHTENING TORQUE LIMIT,
or the propeller and shaf t may be
damaged.
TIGHTENING TORQUE LIMIT:
Apply marine grade grease to the
propeller shaft.
Install the thrust washer with the
grooved side toward the gear case.
Install the propeller.
Lightly tighten the castle nut by
hand or wrench until the propeller
has no free play.
Tighten the castle nut using torque
wrench.
Then, using a torque wrench,
tighten the castle nut until the first
available groove in the castle nut
aligns with the cotter pin hole. Do
not tighten past the first alignment
of the castle nut groove and the
cotter pin hole. Be sure to replace the cotter pin
with a new one.
Use a Honda Genuine stainless
steel cotter pin or equivalent
cotter pin and bend the pin ends
as shown.
Note that these wrenches are not
included with the tool set that comes
with the outboard motor. Contact
your authorized Honda Marine dealer
for additional tool information.
Install the washer.
1.
2.
3.
4.
5.
8.
6.
7.
CASTLE NUT TIGHTENING
TORQUE:
08/08/04 18:54:23 31ZY9600_105