07/09/19 18:16:43 31ZY0600_001 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold. 2006 Honda Motor Co., Ltd.
07/09/19 18:16:48 31ZY0600_002 INTRODUCTION Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market. We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains information on how to do that; please read it carefully. As you read this manual you will find information preceded by a symbol.
07/09/19 18:16:58 31ZY0600_003 INTRODUCTION A FEW WORDS ABOUT SAFETY You will find important safety information in a variety of forms, including: Safety Labels − on the outboard motor. Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility. Safety Messages − preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.
07/09/19 18:17:02 31ZY0600_004 CONTENTS OUTBOARD MOTOR SAFETY .................................... 7 IMPORTANT SAFETY INFORMATION ................. 7 SAFETY LABEL LOCATIONS ................................. 9 CONTROLS AND FEATURES ................................... 10 CONTROL AND FEATURE IDENTIFICATION CODES ................................. 10 COMPONENT AND CONTROL LOCATIONS ..... 14 CONTROLS ...............................................................
07/09/19 18:17:05 31ZY0600_005 CONTENTS INSTALLATION ........................................................... 34 POWER REQUIREMENTS...................................... 34 BOAT TRANSOM REQUIREMENTS .................... 34 INSTALLATION POSITION ................................... 34 ATTACHMENT ........................................................ 35 TRANSOM ANGLE ADJUSTMENT ...................... 36 BATTERY CONNECTIONS .................................... 37 BEFORE OPERATION..........................
07/09/19 18:17:09 31ZY0600_006 CONTENTS SERVICING YOUR OUTBOARD MOTOR ............... 65 THE IMPORTANCE OF MAINTENANCE ............ 65 MAINTENANCE SAFETY ...................................... 66 TOOL KIT AND EMERGENCY STARTER ROPE...................................................................... 67 MAINTENANCE SCHEDULE ................................ 68 MANUAL RELIEF VALVE (T type) ....................... 70 ENGINE COVER REMOVAL AND INSTALLATION...................................................
07/09/19 18:17:15 31ZY0600_007 CONTENTS TECHNICAL AND CONSUMER INFORMATION.................................................. 105 TECHNICAL INFORMATION .............................. 105 Serial Number locations ....................................... 105 Carburetor Modification for High Altitude Operation .......................................................... 106 Emission Control System Information ................ 107 Star Label .............................................................
07/09/19 18:17:24 31ZY0600_008 OUTBOARD MOTOR SAFETY IMPORTANT SAFETY INFORMATION The Honda BF8D/BFP8D/BF9.9D/ BFP9.9D/BF15D/BFP15D/BF20D and BFP20D outboard motors are designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property. Most accidents can be prevented if you follow all instructions in this manual and on the outboard motor.
07/09/19 18:17:30 31ZY0600_009 OUTBOARD MOTOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a wellventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away. Remove any portable fuel tank from the boat for refueling. Keep the portable fuel tank away from the battery or other potential spark sources. Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.
07/09/19 18:17:41 31ZY0600_010 OUTBOARD MOTOR SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
07/09/19 18:18:03 31ZY0600_011 CONTROLS AND FEATURES CONTROL AND FEATURE IDENTIFICATION CODES Type Shaft Length Tiller Handle Remote Control Electric Starter Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer BFP8D BF8D Model SHA LHA LHSA LHA XHSA LHTA LRTA S H L H L H L H S P X H L H S S T P P L ＊ S T P ＊ Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
07/09/19 18:18:28 31ZY0600_012 CONTROLS AND FEATURES Model Type Shaft Length Tiller Handle Remote Control Electric Starter Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer BF9.9D BFP9.
07/09/19 18:18:50 31ZY0600_013 CONTROLS AND FEATURES Model Type Shaft Length Tiller Handle Remote Control Electric Starter Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer BF15D BFP15D SHA LHA SHSA LHSA SHTA LHTA LRTA XHTA LRTA XRTA S H L H S H L H L H L H S S S T S T L ＊ S T ＊ X H S T P L X ＊ S T P ＊ S T P ＊ ＊ Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
07/09/19 18:19:11 31ZY0600_014 CONTROLS AND FEATURES Model Type Shaft Length Tiller Handle Remote Control Electric Starter Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer BFP20D BF20D SHA LHA SHTA LHTA SRTA LRTA LRTA S H L H S H L H S T S T S L L ＊ S T ＊ S T ＊ S T P ＊ ＊ ＊ Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
07/09/19 18:19:18 31ZY0600_015 CONTROLS AND FEATURES COMPONENT AND CONTROL LOCATIONS H Type (tiller handle) STARTER GRIP ENGINE COVER GEARSHIFT LEVER OIL FILLER CAP TILLER HANDLE STERN BRACKET OIL LEVEL DIPSTICK CLAMP SCREW FLUSH PORT HOLE (inside engine cover) TILT LEVER (manual tilt type) COOLING SYSTEM INDICATOR MANUAL RELIEF VALUE (T type) ENGINE OIL DRAIN SCREW GEAR OIL LEVEL SCREW ANODES (each side) 14 TRANSOM ANGLE ADJUSTING ROD COOLING WATER INTAKE PORT (each side) GEAR OIL DRAIN/FILL SC
07/09/19 18:19:22 31ZY0600_016 CONTROLS AND FEATURES OIL PRESSURE INDICATOR CHOKE KNOB (manual choke type) SWITCH CLIP THROTTLE FRICTION ADJUSTER THROTTLE GRIP ELECTRIC STARTER BUTTON (electric start type) FUEL HOSE CONNECTOR ENGINE STOP SWITCH STEERING FRICTION LEVER POWER TILT SWITCH (T type) LANYARD 15
07/09/19 18:19:28 31ZY0600_017 CONTROLS AND FEATURES R Type (remote control) FLUSH PORT HOLE (inside engine cover) STARTER GRIP OIL FILLER CAP ENGINE COVER OIL LEVEL DIPSTICK STERN BRACKET CLAMP SCREW (applicable types) COOLING SYSTEM INDICATOR ENGINE OIL DRAIN SCREW TILT LEVER (manual tilt type) MANUAL RELIEF VALVE (T type) ANODES (each side) TRANSOM ANGLE ADJUSTING ROD ANTIVENTILATION PLATE GEAR OIL LEVEL SCREW COOLING WATER INTAKE PORT (each side) EXHAUST PORT PROPELLER GEAR OIL DRAIN/FILL
07/09/19 18:19:33 31ZY0600_018 CONTROLS AND FEATURES Remote Control box (optional equipment) (side-mount type) GEARSHIFT/THROTTLE CONTROL LEVER NEUTRAL RELEASE LEVER POWER TILT SWITCH (T type) OIL PRESSURE INDICATOR OVERHEAT INDICATOR FAST IDLE LEVER SPARE SWITCH CLIP BUZZER (inside box) REMOTE CONTROL FRICTION ADJUSTER IGNITION SWITCH EMERGENCY STOP SWITCH LANYARD SWITCH CLIP 17
07/09/19 18:19:39 31ZY0600_019 CONTROLS AND FEATURES Tachometer Portable Fuel Tank [optional equipment (R type)] FUEL GAUGE VENT KNOB FUEL TANK FUEL FILLER CAP FUEL HOSE TACHOMETER PRIMING BULB FUEL HOSE CONNECTOR (FEMALE) 18
07/09/19 18:19:49 31ZY0600_020 CONTROLS AND FEATURES CONTROLS H Type (tiller handle) The engine stop switch has controls for normal engine stopping and emergency engine stopping. Choke Knob (manual choke type) CHOKE KNOB Engine Stop Switch and Switch Clip ENGINE STOP SWITCH LANYARD The switch clip must be inserted in the engine stop switch in order for the engine to start and run. The lanyard should be attached to the operator’s PFD (Personal Flotation Device) or worn around the wrist as shown.
07/09/19 18:20:01 31ZY0600_021 CONTROLS AND FEATURES Throttle Grip Throttle Friction Adjuster THROTTLE INDEX MARK FIX THROTTLE FRICTION ADJUSTER Gearshif t Lever R (reverse) GEARSHIFT LEVER N (neutral) F (forward) RELEASE THROTTLE GRIP THROTTLE GRIP The throttle grip controls engine speed. The throttle friction adjuster adjusts resistance to throttle grip rotation. An index mark on the tiller arm shows throttle position and is helpful for setting the throttle correctly when starting (p. 47 ).
07/09/19 18:20:10 31ZY0600_022 CONTROLS AND FEATURES Starter Grip Electric Starter Button (types equipped with electric starter) Steering Friction Lever STARTER GRIP LOCK FREE SWITCH CLIP ELECTRIC STARTER BUTTON Pulling the starter grip operates the recoil starter to crank the engine for starting. The engine will not start unless the gearshift lever is in the N (neutral) position (p. 47 ), and the clip is in the engine stop switch.
07/09/19 18:20:15 31ZY0600_023 CONTROLS AND FEATURES Power Tilt Switch (T type) Press UP to tilt the motor up. Press DN to tilt the motor down. POWER TILT SWITCH The rocker type power tilt switch has UP and DN (down) positions for changing the angle of the outboard motor. Power tilt is a convenience for tilting the motor, shallow water operation, and trailering only. It is not designed to be used as a trim function to adjust the trim angle of the boat.
07/09/19 18:20:25 31ZY0600_024 CONTROLS AND FEATURES R Type (remote control) The ignition switch controls the ignition system and the starter motor. For panel-mount or top-mount remote control information, refer to the instructions provided with the remote control equipment. Ignition Switch (side-mount type) ON OFF START Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the ON position when released from the START position.
07/09/19 18:20:34 31ZY0600_025 CONTROLS AND FEATURES The switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The lanyard must be attached to the operator’s PFD (Personal Flotation Device) or worn around the wrist as shown. Fast Idle Lever (side-mount type) MAXIMUM FAST IDLE When used as described, the emergency stop switch and lanyard system stops the engine if the operator falls away from the controls.
07/09/19 18:20:42 31ZY0600_026 CONTROLS AND FEATURES Gearshif t/Throttle Control Lever (side-mount type) GEARSHIFT/THROTTLE CONTROL LEVER GEARSHIFT/THROTTLE CONTROL LEVER N (neutral) F (forward) 30° 30° R (reverse) ENGINE SPEED ENGINE SPEED HIGH HIGH NEUTRAL RELEASE LEVER The control lever automatically locks itself in the N (neutral) position. To move the lever out of the N (neutral) position, you must squeeze the neutral release lever on the underside of the lever handle.
07/09/19 18:20:51 31ZY0600_027 CONTROLS AND FEATURES Power Tilt Switch (T type) (side-mount type) CONTROL LEVER Press UP to tilt the motor up. Press DN to tilt the motor down. Power tilt is a convenience for tilting the motor, shallow water operation, and trailering only. It is not designed to be used as a trim function to adjust the trim angle of the boat.
07/09/19 18:21:00 31ZY0600_028 CONTROLS AND FEATURES Tilt Lock Lever (T type) Common Controls Transom Angle Adjusting Rod Engine Cover Latch The transom angle adjusting rod limits the tilt angle of the outboard motor when fully lowered. FREE (manual tilt SH type/LH type) TILT LOCK LEVER LOCK The tilt lock lever is used to support the outboard motor in the fully-raised position.
07/09/19 18:21:07 31ZY0600_029 CONTROLS AND FEATURES (manual tilt/XH type and R type) (T type) Tilt Lever (manual tilt type) TILT LEVER TILT RUN (LOCK) ADJUSTING ROD ADJUSTING ROD (storage location) There are four transom angle adjustment positions. Three are controlled by the adjusting rod and the fourth is controlled by the stern bracket. In order to use the fourth position, remove the adjusting rod and store it in the storage location, then lower the motor down to the stern bracket stop position.
07/09/19 18:21:14 31ZY0600_030 CONTROLS AND FEATURES BF8D/BFP8D/BF9.9D/BFP9.9D 63° : Tiller handle S and L type. 64° : Tiller handle X type and Remote control type. INSTRUMENTS Tachometer [optional equipment (R Type)] Fuel Gauge BF15D/BFP15D/BF20D/BFP20D 63° : Tiller handle S type. 64° : Tiller handle L and X type and Remote control type. FUEL GAUGE A fuel gauge is built into the cap of the portable fuel tank. TACHOMETER The tachometer shows engine speed in revolutions per minute.
07/09/19 18:21:23 31ZY0600_031 CONTROLS AND FEATURES INDICATORS When the green light is lit, oil pressure is OK. Oil Pressure Indicator [R type (side-mount type)] (GREEN) (H type) If oil pressure becomes low, the green light will go off, and the engine protection system will limit engine speed. Refer to TAKING CARE OF UNEXPECTED PROBLEMS, p. 100. Remote controls are also equipped with a buzzer that sounds continuously when the green light goes off.
07/09/19 18:21:29 31ZY0600_032 CONTROLS AND FEATURES (H type) When the overheat protection system is activated, the engine speed will be reduced to 1,800 rpm. If the condition persists for another 20 seconds, the engine will shut off. Refer to TAKING CARE OF UNEXPECTED PROBLEMS, p. 101. Cooling System Indicator The cooling system indicator port can also become plugged. Engine overheating may be the result of clogged water intakes.
07/09/19 18:21:39 31ZY0600_033 CONTROLS AND FEATURES OTHER FEATURES Automatic Choke (types equipped with electric starter) Anodes Overrev Limiter The engine is equipped with an overrev limiter to prevent the possibility of mechanical damage from excessive engine speed. The overrev limiter may be activated during operation, limiting engine speed, if the outboard motor is tilted excessively, or when propeller ventilation occurs during a sharp turn.
07/09/19 18:21:47 31ZY0600_034 CONTROLS AND FEATURES Portable Fuel Tank Fuel Filler Cap Vent Knob VENT KNOB CLOSE Fuel Priming Bulb OUTLET END (MOTOR) PRIMING BULB OPEN FUEL FILLER CAP The portable fuel tank has a capacity of 3.2 US gal ( 12 ) and has a fuel gauge built into the cap. The cap is provided with a vent knob to seal the portable fuel tank for carrying it to and from the boat. Open the vent knob 2 or 3 turns before starting the engine.
07/09/19 18:21:58 31ZY0600_035 INSTALLATION Correct and secure installation is essential for safe boating and good performance. Follow the installation instructions provided in this manual. POWER REQUIREMENTS Before installation, check to be sure that the outboard motor does not exceed the recommended maximum horsepower for the boat on which it is to be installed. Refer to the boat’s certification plate for recommended maximum horsepower.
07/09/19 18:22:09 31ZY0600_036 INSTALLATION When the outboard motor is installed extremely low, the idle port may be immersed and the engine may become hard to start or may run poorly. Check that the idle port is high enough from the water level when the engine is stopped with the boat fully loaded. If the outboard motor is installed too low, the boat will squat and be hard to plane, and the motor will spray water that may enter the boat. It will tend to porpoise, and high-speed stability will be reduced.
07/09/19 18:22:17 31ZY0600_037 INSTALLATION (types without clamp screws) WASHER BOLTS CARRYING HANDLE (Storage position) Attach the stern bracket to the transom and tighten the clamp screws. Push the carrying handle into the storage position. Attach a rope from the boat to the hole in the stern bracket. This will help to prevent accidental loss of the outboard motor. You may further secure the outboard motor by bolting the stern bracket to the boat transom.
07/09/19 18:22:24 31ZY0600_038 INSTALLATION BATTERY CONNECTIONS − TO ACCESSORIES BATTERY Honda BF8D/BFP8D/BF9.9D/ BFP9.9D/BF15D/BFP15D/BF20D and BFP20D outboard motors produce a 12-volt, 6 or 12-ampere battery-charging current and are equipped for connection to a 12-volt battery. The battery-charging circuit is protected by a 20-ampere fuse located in the engine compartment. The outboard motor’s 12-volt output is designed to charge a ‘‘starting or cranking’’ battery only.
07/09/19 18:22:31 31ZY0600_039 INSTALLATION Plug and Receptacle (types without electric starter) Battery For complete information, refer to the battery manufacturer’s instructions. − TO BATTERY Minimum Requirements DC RECEPTACLE COVER BATTERY − TO ACCESSORIES To prepare the outboard motor for connection to a battery, pull the cover off the DC receptacle, connect the battery charging wires to the plug. Attach the plug to the receptacle on the motor.
07/09/19 18:22:37 31ZY0600_040 INSTALLATION Battery Terminals ( ＋ ) TERMINAL ( − ) TERMINAL RED BLACK or GREEN Connect the positive (+) battery cable to the positive (+) battery terminal, then connect the negative (-) battery cable to the negative (-) battery terminal. Be caref ul to avoid connecting the battery in reverse polarity, as this will damage the battery-charging system in the outboard motor. Do not disconnect the battery cables while the engine is running.
07/09/19 18:22:47 31ZY0600_041 BEFORE OPERATION ARE YOU READY TO GET UNDER WAY? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Safety Always wear a PFD (Personal Flotation Device) while on the boat. Attach the emergency stop switch lanyard securely to your PFD or to your wrist. Knowledge Read and understand this manual. Know what the controls do and how to operate them.
07/09/19 18:22:59 31ZY0600_042 BEFORE OPERATION Safety Inspection Look around the outboard motor for signs of oil or gasoline leaks. If you are using the portable fuel tank, make sure it is in good condition and properly secured in the boat (p. 45 ). Check that the fuel hose is undamaged and properly connected (p. 45 ). Wipe up any spills before starting the engine. Maintenance Inspection Check the engine oil level (p. 71 ). Running the engine with a low oil level can cause engine damage.
07/09/19 18:23:11 31ZY0600_043 OPERATION SAFE OPERATING PRECAUTIONS BREAK-IN PROCEDURE Break-in period: 10 hours To safely realize the full potential of this outboard motor, you need a complete understanding of its operation and a certain amount of practice with its controls. Proper break-in operation allows the moving parts to wear in smoothly for best performance and long service life.
07/09/19 18:23:23 31ZY0600_044 OPERATION TRANSOM ANGLE ADJUSTMENT (T type) The transom angle adjusting rod limits the tilt angle of the outboard motor when fully lowered. (manual tilt SH type/LH type) TURN UP PUSH Proper adjustment prevents the outboard motor from being tilted too low (p. 59 ). To adjust, first tilt the outboard motor so it is not resting on the rod.
07/09/19 18:23:26 31ZY0600_045 OPERATION Do not allow water to enter the idle exhaust port or the engine can be damaged.
07/09/19 18:23:36 31ZY0600_046 OPERATION PORTABLE FUEL TANK Secure the portable fuel tank in the boat, so it won’t move around and become damaged. FUEL HOSE CONNECTIONS FUEL HOSE CONNECTOR Before use, open the fuel tank vent by turning the vent knob at least 2 or 3 turns counterclockwise. Gasoline is highly flammable and explosive. Place the portable fuel tank in a wellventilated location, away from direct sunlight, to reduce the possibility of a gasoline vapor explosion.
07/09/19 18:23:46 31ZY0600_047 OPERATION FUEL PRIMING STARTING THE ENGINE H Type (tiller handle) OUTLET END (MOTOR) PRIMING BULB The emergency stop switch clip and lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat. INLET END (TANK) Always attach the lanyard to your PFD, or to your wrist, before starting the engine. SWITCH CLIP ENGINE STOP SWITCH Hold the priming bulb with the outlet end higher than the inlet end.
07/09/19 18:23:53 31ZY0600_048 OPERATION N (neutral) START POSITION POINTER ON GEARSHIFT LEVER 2. Check the position of the gearshift lever. It must be in the N (neutral) position for starting. The engine will not start if the gearshift lever is in the F (forward) or R (reverse) position. THROTTLE GRIP CHOKE KNOB 3. (Manual choke type) To start a cold engine, pull the choke knob to the ON position. To restart a warm engine, leave the choke knob in the OFF position. 4.
07/09/19 18:24:05 31ZY0600_049 OPERATION Direction to pull Electric starter (electric start type) Press the electric starter button and hold it there until the engine starts. When the engine starts, release the button. If the engine fails to start within 5 seconds, release the button, and wait at least 10 seconds before operating the starter again. STARTER GRIP ELECTRIC STARTER BUTTON 5.
07/09/19 18:24:14 31ZY0600_050 OPERATION R Type (remote control) For panel-mount or top-mount remote control information, refer to the instructions provided with the remote control equipment. Side-Mount Type The engine will not start or run, unless the switch clip is in the emergency stop switch. The emergency stop switch clip and lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat.
07/09/19 18:24:23 31ZY0600_051 OPERATION FAST IDLE ON OFF START FAST IDLE RANGE LOWEST POSITION FAST IDLE LEVER 3. To start a cold engine, leave the fast idle lever in the OFF (fully lowered) position. To restart a warm engine, raise the fast idle lever. Fast idle lever cannot be raised unless the control lever is in the N (neutral) position. The control lever cannot be moved away from the N (neutral) position unless the fast idle lever is lowered.
07/09/19 18:24:33 31ZY0600_052 OPERATION FAST IDLE LEVER 6. Before getting under way, allow the engine to warm up sufficiently to ensure good performance. Above 41°F (5°C), warm up the engine for 2 or 3 minutes. LOWEST POSITION 5. If the fast idle lever was used to start the engine, gradually lower the lever as the engine warms up. When the fast idle lever is fully lowered, the control lever can be moved away from the N (neutral) position.
07/09/19 18:24:43 31ZY0600_053 OPERATION NEUTRAL START CABLE FLANGE BOLT RECOIL STARTER ASSEMBLY FLYWHEEL PULLEY (STARTER PULLEY) STARTER ROPE RECOIL STARTER ASSEMBLY 2. Move the shift lever to the F (forward) position. Loosen the neutral start cable lock nut and disconnect the neutral start cable. 3. Unscrew the three flange bolts and remove the recoil starter assembly. 4. Set the controls the same as for normal starting (see pages 46 − 51 ). Use the choke and fast idle controls if needed.
07/09/19 18:24:51 31ZY0600_054 OPERATION 7. If the choke and fast idle control(s) were used to start the engine, return the control(s) to the normal operating position as the engine warms up. During the warm-up period, check the oil pressure indicator (p. 30 ), overheat indicator (p. 30 ), and cooling system indicator (p. 31 ). 8. Leave the recoil starter assembly off, but install the engine cover (p. 70 ), and lock it in place by latching the engine cover latch. Exposed moving parts can cause injury.
07/09/19 18:25:01 31ZY0600_055 OPERATION STOPPING THE ENGINE Emergency Engine Stopping LANYARD PULL SWITCH CLIP N (neutral) To stop the engine in an emergency, pull the switch clip out of the engine or emergency stop switch by pulling the lanyard. We suggest that you stop the engine this way occasionally to verify that the engine or emergency stop switch is operating properly.
07/09/19 18:25:06 31ZY0600_056 OPERATION 3. When the boat is not in use, remove and store the ignition key and the emergency stop switch clip and lanyard. ENGINE STOP SWITCH IGNITION SWITCH KEY 2. Turn the ignition switch key to the OFF position or press the engine stop switch until the engine stops.
07/09/19 18:25:15 31ZY0600_057 OPERATION GEARSHIFT AND THROTTLE OPERATION H Type (tiller handle) To shift gears, turn the throttle grip to the SLOW position, then move the gearshift lever to select F (forward), N (neutral) or R (reverse) gears. The engine can be started with the gearshift lever in the N (neutral) position only. SLOW The throttle grip can be turned to the FAST position only when the gearshift lever is in the F (forward) position.
07/09/19 18:25:23 31ZY0600_058 OPERATION R Type (remote control) To shift gears, move the control lever to select F (forward), N (neutral) and R (reverse) gears. Side-Mount Type The control lever cannot be moved from the N (neutral) position unless the neutral release lever is squeezed. CONTROL LEVER Moving the control lever beyond the gear selection range increases engine speed.
07/09/19 18:25:32 31ZY0600_059 OPERATION STEERING R Type (remote control) H Type (tiller handle) Steer the boat in the same manner as an automobile. LOCK FREE STEERING FRICTION LEVER Steer by moving the tiller handle opposite the direction you want the boat to turn. Use the steering friction lever to help hold a steady course while cruising. Move the lever to the LOCK direction to increase steering friction for holding a steady course and for trailering.
07/09/19 18:25:44 31ZY0600_060 OPERATION CRUISING Transom Angle Engine Speed Install the outboard motor at the best transom angle for stable cruising and maximum power. See page 43 for adjustment procedure. For best fuel economy, limit the throttle opening to 80%. Use the throttle friction control (p. 56 or p. 57 ) to help you hold a steady speed. For rough water conditions or large waves, slow down to prevent the propeller from rising out of the water.
07/09/19 18:25:49 31ZY0600_061 OPERATION BOW TOO LOW DUE TO 1. LOAD IN THE FRONT 2. MOTOR ANGLE ADJUSTED TOO LOW Motor Angle (Cruising) O.K. CORRECT GIVES MAXIMUM PERFORMANCE BOW TOO HIGH DUE TO 1. LOAD IN THE REAR 2.
07/09/19 18:25:56 31ZY0600_062 OPERATION SHALLOW WATER OPERATION To tilt the outboard motor, move the tilt lever to the TILT position, then raise the outboard motor to the 30° or 45° position by pulling on the engine cover grip. Manual tilt Type When operating in shallow water, tilt the outboard motor, using the tilt lever, so the propeller and gear case won’t hit the bottom. ENGINE COVER GRIP 30° Do not use the tiller handle as a lever to raise the outboard motor.
07/09/19 18:26:01 31ZY0600_063 OPERATION T Type ENGINE COVER GRIP TILT LEVER TILT RUN (LOCK) To return the outboard motor to the normal operating position, move the tilt lever to the RUN (LOCK) position. You may need to raise the outboard motor slightly to disengage the tilt mechanism, then slowly lower the outboard motor. 62 When operating in shallow water, use the power tilt switch to tilt the outboard motor, so the propeller and gear case won’t hit the bottom.
07/09/19 18:26:09 31ZY0600_064 OPERATION MOORING, BEACHING, LAUNCHING Manual tilt Type T Type To raise the outboard motor out of the water while the engine is stopped and the boat is moored, or for maximum clearance when beaching or launching, use the power tilt switch (T type) to tilt the outboard motor as far as it will go, move the tilt lock lever to the LOCK position, then gently lower the outboard motor until the lever contacts the stern bracket.
07/09/19 18:26:15 31ZY0600_065 OPERATION T Type MANUAL RELIEF VALVE POWER (Valve closed to fix) MANUAL (Valve open to release) ※ RIGHT STERN BRACKET ※ : Do not turn this screw. If this screw is turned hydraulic oil will bleed out of the power tilt system. Should this happen it will be necessary to contact your closest authorized Honda marine dealer and have the system refilled. The outboard motor can also be tilted manually after opening the manual relief valve.
07/09/19 18:26:23 31ZY0600_066 SERVICING YOUR OUTBOARD MOTOR THE IMPORTANCE OF MAINTENANCE Proper maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improperly maintaining this outboard motor, or failure to correct a problem before operation, can cause a malfunction in which you could be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
07/09/19 18:26:32 31ZY0600_067 SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. Always follow the procedures and precautions in the owner’s manual.
07/09/19 18:26:39 31ZY0600_068 SERVICING YOUR OUTBOARD MOTOR TOOL KIT AND EMERGENCY STARTER ROPE TOOL KIT 8 mm WRENCH 10 × 12 mm WRENCH PHILIPS SCREWDRIVER PLIERS SPARK PLUG WRENCH EMERGENCY STARTER ROPE OIL CHECK SCREWDRIVER The following tools are supplied with the outboard motor for simple maintenance procedures and emergency repairs. An emergency starter rope is also supplied. Keep these items on the boat, so they will always be available if you need them.
07/09/19 18:26:50 31ZY0600_069 SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SCHEDULE Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim for warranty coverage will not be denied simply because the maintenance schedule for your outboard was not followed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance, would not be covered under the Distributor’s Limited Warranty.
07/09/19 18:27:00 31ZY0600_070 SERVICING YOUR OUTBOARD MOTOR REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first. ITEM Fuel filter Check Replace Thermostat Check Fuel line Check Replace Check level-tightness Battery and cable connection Bolts and nuts Check-tightness Crankcase breather tube Check Anode Check Cooling water passages Clean Water pump Check Each use After use First month or 20 hrs. Every 6 months or 100 hrs. Every year or 200 hrs.
07/09/19 18:27:08 31ZY0600_071 SERVICING YOUR OUTBOARD MOTOR MANUAL RELIEF VALVE (T type) RIGHT STERN BRACKET POWER (Valve closed to f ix) MANUAL (Valve open to release) ※ For manual tilting, use a flat blade screwdriver to turn the valve counterclockwise 2 and a half turns. Close the valve firmly after positioning the engine. ENGINE COVER REMOVAL AND INSTALLATION (REAR) Be sure the valve is closed before operating the outboard motor.
07/09/19 18:27:19 31ZY0600_072 SERVICING YOUR OUTBOARD MOTOR (INSTALLATION) Engine Oil Level Check OIL FILLER CAP Check the engine oil level with the engine stopped and the outboard motor in the vertical position. 1. Unlatch and remove the engine cover. 2. Remove the dipstick and wipe it clean. The engine cover latch fastens the engine cover to the outboard motor. To remove the engine cover, unlatch the engine cover latch, then lift the engine cover off the outboard motor.
07/09/19 18:27:31 31ZY0600_073 SERVICING YOUR OUTBOARD MOTOR Engine Oil Change Improper disposal of engine oil can be harmf ul to the environment. If you change your own oil, please dispose of the used oil properly. Put it in a sealed container, and take it to a recycling center. Do not discard it in a trash bin, dump it on the ground or pour it down a drain. An engine oil evacuation device may be used to remove the engine oil. Drain the used oil while the engine is warm.
07/09/19 18:27:43 31ZY0600_074 SERVICING YOUR OUTBOARD MOTOR Oil Filter Change OIL FILTER TIGHTENING TORQUE: 9 lbf·ft (12 N·m , 1.2 kgf·m) 1. Drain the engine oil, and reinstall the drain screw (see Engine Oil Change on p. 72 ). 2. Unscrew the six bolts and remove the R. engine under cover. 3. Use a suitable tool to remove the oil filter, and thoroughly drain the filter into the used oil container. USE A SUITABLE TOOL RUBBER SEAL 4.
07/09/19 18:27:52 31ZY0600_075 SERVICING YOUR OUTBOARD MOTOR Engine Oil Recommendations Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. The SAE oil viscosity and service classification are in the API label on the oil container. Honda recommends that you use API SERVICE category SG, SH or SJ oil with the ‘‘starburst’’ certification mark displayed on the container.
07/09/19 18:27:59 31ZY0600_076 SERVICING YOUR OUTBOARD MOTOR If no oil flows from the oil level hole, add the recommended oil (p. 76 ) following the procedure described in Gear Case Oil Change. Gear Case Oil Change Change the gear case oil with the engine stopped and the outboard motor in the vertical position. 2. Allow the used oil to drain completely, then install an oil pump adapter in the oil drain hole.
07/09/19 18:28:07 31ZY0600_077 SERVICING YOUR OUTBOARD MOTOR OIL LEVEL SCREW TORQUE: 4.8 lbf·ft (6.5 N·m , 0.66 kgf·m) Avoid losing more than 1 fl oz (30 cm3) while reinstalling the drain screw. OIL DRAIN SCREW TORQUE: 4.8 lbf·ft (6.5 N·m , 0.66 kgf·m) GEAR OIL BOTTLE 3. Add oil through the oil drain hole until it flows out the oil level hole, then install the oil level screw and the oil drain screw. GEAR CASE OIL CAPACITY: 0.31 US qt (0.
07/09/19 18:28:15 31ZY0600_078 SERVICING YOUR OUTBOARD MOTOR Lubrication Points TILLER HANDLE THROTTLE REEL MOUNT FRAME Apply marine waterproof grease to the following parts: Lubrication interval: 20 operating hours or one month after the date of purchase or the initial use, then every 100 hours or 6 months (refer to the maintenance schedule on page 68). CLAMP SCREWS SWIVEL CASE To prevent corrosion, apply anticorrosion oil to pivot surf aces where grease cannot penetrate.
07/09/19 18:28:25 31ZY0600_079 SERVICING YOUR OUTBOARD MOTOR Spark Plug Service RECOMMENDED SPARK PLUGS: CR5EH-9 (NGK) U16FER9 (DENSO) SPARK PLUG WRENCH SPARK PLUG CAP SIDE ELECTRODE 0.031 − 0.035 in (0.8 − 0.9 mm) SEALING WASHER Incorrect spark plugs can cause engine damage. 1. Unlatch and remove the engine cover (p. 70 ). 2. Disconnect the spark plug caps from the spark plugs. 3. Remove the spark plugs with a spark plug wrench. 4. Inspect the spark plugs.
07/09/19 18:28:37 31ZY0600_080 SERVICING YOUR OUTBOARD MOTOR 7. After each spark plug seats, tighten with a spark plug wrench supplied in the tool kit to compress the sealing washer. If reinstalling the used spark plug, tighten 1/8−1/4 turn after the spark plug seats. If installing new spark plugs, tighten 1/2 turn after the spark plug seats. 6. Install the spark plugs carefully, by hand, to avoid cross-threading. Loose spark plugs can overheat and damage the engine.
07/09/19 18:28:49 31ZY0600_081 SERVICING YOUR OUTBOARD MOTOR FUEL RECOMMENDATIONS Gasoline is highly flammable and explosive. FUEL GAUGE SAFE FILL LEVEL Refuel in a well-ventilated area. Fill the tank to the SAFE FILL LEVEL line. After refueling, install the cap and tighten it securely. Turn the vent knob clockwise to the CLOSED position, and return the fuel tank to the boat. 80 You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away.
07/09/19 18:28:57 31ZY0600_082 SERVICING YOUR OUTBOARD MOTOR Engine damage or performance problems that result from using a fuel with percentages of Ethanol or Methanol greater than shown above are not covered under warranty. If your outboard will be used on an infrequent or intermittent basis, please refer to the fuel section of the STORAGE chapter (p. 88 ) for additional information regarding fuel deterioration.
07/09/19 18:29:06 31ZY0600_083 SERVICING YOUR OUTBOARD MOTOR 2. Inspect the filter for water and/or sediment accumulation. If the filter is OK, reinstall it. If water and/or sediment are present, replace the filter as described in the following steps. Always replace the filter at the scheduled replacement interval (p. 69 ). UNLATCH 3.
07/09/19 18:29:15 31ZY0600_084 SERVICING YOUR OUTBOARD MOTOR Portable Fuel Tank and Tank Filter Cleaning Fuel Tank Gasoline is highly flammable and explosive. ARROW (Fuel Flow Direction) 5. Install the new filter on the fuel hoses, with the fuel flow arrow pointing toward the fuel pump as shown. Fuel flow will be impeded if the filter is installed backward. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors.
07/09/19 18:29:25 31ZY0600_085 SERVICING YOUR OUTBOARD MOTOR Recoil Starter Rope Inspection Fuel Tank Filter TANK FILTER JOINT (Fuel Hose Connector) Anode Replacement RECOIL STARTER ROPE ANODES O-RING ANODE (T type only) FILTER 1. Unscrew the fuel hose connector by turning it counterclockwise, then remove the fuel hose connector and fuel filter from the tank. 2. Clean the filter in nonflammable solvent. Inspect the fuel tank filter and the connector O-ring. Replace them if damaged. 3.
07/09/19 18:29:35 31ZY0600_086 SERVICING YOUR OUTBOARD MOTOR Propeller Replacement FRICTION ADJUSTING NUT Painting or coating the anodes will def eat their purpose and will lead to rust and corrosion damage to the outboard motor. The anodes must be exposed to the water in order to protect the outboard motor. RUBBER COVER INCREASE FRICTION The propeller blades may have sharp edges, so wear heavy gloves to protect your hands.
07/09/19 18:29:47 31ZY0600_087 SERVICING YOUR OUTBOARD MOTOR Remove the cotter pin, unscrew the castle nut, remove the washer, then remove the propeller and thrust washer. Installation MARINE GREASE PROPELLER PLAIN WASHER CASTLE NUT TOWARD GEAR CASE 4. Lightly tighten the castle nut by hand or wrench until the propeller has no free play. 5. Tighten the castle nut using torque wrench. CASTLE NUT TIGHTENING TORQUE: 2.89 lbf·ft (4 N·m) 6.
07/09/19 18:29:59 31ZY0600_088 STORAGE STORAGE PREPARATION remove mud, salt, seaweed, etc. Proper storage preparation is essential for keeping your outboard motor trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your outboard motor’s function and appearance, and will make the engine easier to start when you use the outboard motor again.
07/09/19 18:30:08 31ZY0600_089 STORAGE Fuel Flushing Without the Honda Garden Hose Adapter It is necessary to run the engine during the flushing procedure. For safety, remove the propeller from the outboard motor (p. 86 ). Running the engine without good water circulation can cause overheating and water pump damage. Damage caused by running the outboard motor without sufficient cooling water is not covered by the Distributor’s Limited Warranty (p. 122 ). 2.
07/09/19 18:30:17 31ZY0600_090 STORAGE The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend, your storage temperatures, and whether the fuel tank is partially or completely filled. The air in a partially filled fuel tank promotes fuel deterioration. Very warm storage temperatures accelerate fuel deterioration.
07/09/19 18:30:24 31ZY0600_091 STORAGE 2. With the outboard motor in a vertical position, place an approved gasoline container below the fuel drain outlet, and use a funnel to avoid spilling fuel. Loosen the drain screw to drain fuel from the carburetor. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. 90 3.
07/09/19 18:30:34 31ZY0600_092 STORAGE Engine Oil STORAGE PRECAUTIONS 1. Change the engine oil and the oil filter (p. 72 − 73 ). Select a well-ventilated storage area. If possible, avoid storage areas with high humidity. 2. Remove the spark plugs (p. 78 ), and remove the clip from the engine stop switch (H type) or emergency stop switch (R type). To carry the outboard motor, hold it by the carrying handle, or hold by the carrying handle and the lug beneath the engine cover latch, as shown.
07/09/19 18:30:41 31ZY0600_093 STORAGE Any other horizontal storage position may cause damage to the outboard motor or oil leakage. PROTECTOR Store the outboard motor either vertically or horizontally with the tiller handle side up. 92 CASE PROTECTOR Cover the outboard motor to keep out dust. Do not use sheet plastic as a dust cover. A nonporous cover will trap moisture, promoting rust and corrosion. If it is necessary to store the outboard horizontally, drain the carburetor (p.
07/09/19 18:30:49 31ZY0600_094 TRANSPORTING WITH OUTBOARD MOTOR INSTALLED ON BOAT WITH OUTBOARD MOTOR REMOVED FROM BOAT When trailering a boat with the outboard motor attached, leave the engine in the normal running position, if possible, and tighten the steering friction lever securely (p. 58 ). Secure the outboard motor in either the vertical or horizontal position shown on p. 92 .
07/09/19 18:30:59 31ZY0600_095 TAKING CARE OF UNEXPECTED PROBLEMS ELECTRIC STARTER WILL NOT OPERATE Possible Cause Correction Battery connections loose or corroded. Clean and tighten battery connections. Battery discharged. Recharge battery. 2. Check fuse. Fuse burnt out. Replace fuse (p. 99 ). 3. Use emergency starting procedure (p. 51 ), then take outboard motor to an authorized Honda marine dealer, or refer to the shop manual.
07/09/19 18:31:10 31ZY0600_096 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction 1. Check engine stop switch clip or emergency stop switch clip. Clip not inserted in stop switch. Insert clip in stop switch. 2. Check control positions. Gearshift lever or control lever not in neutral position. Shift to neutral (p. 47 or p. 49 ). Choke OFF (tiller handle and manual choke type). Pull choke knob to ON position, unless engine is warm (p. 47 ).
07/09/19 18:31:25 31ZY0600_097 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START (continued) 3. Check fuel. 4. Remove and inspect spark plugs. 5. Take outboard motor to an authorized Honda Marine dealer, or refer to the shop manual. 96 Possible Cause Correction Out of fuel. Refuel (p. 79 ). Fuel vent closed (portable fuel tank). Open fuel filler cap vent (p. 79 ). Fuel hose not primed. Squeeze priming bulb (p. 46 ). Fuel filter or fuel tank filter restricted.
07/09/19 18:31:37 31ZY0600_098 TAKING CARE OF UNEXPECTED PROBLEMS HARD STARTING OR STALLS AFTER STARTING 1. Check control positions. 2. Check fuel. Possible Cause Correction Choke OFF (tiller handle and manual choke type). Pull choke knob to ON position, unless engine is warm (p. 47 ). Throttle grip not in START position (tiller handle type). Turn throttle grip to START position (p. 47 ). Fast idle lever raised (remote control/side-mount type). Leave fast idle lever OFF, unless engine is warm (p.
07/09/19 18:31:50 31ZY0600_099 TAKING CARE OF UNEXPECTED PROBLEMS HARD STARTING OR STALLS AFTER STARTING (continued) Possible Cause Correction 3. Remove and inspect spark plugs. Spark plugs faulty, fouled or improperly gapped. Gap or replace spark plugs (p. 78 ). 4. Take outboard motor to an authorized Honda Marine dealer, or refer to the shop manual. Carburetor malfunction, fuel pump failure, ignition malfunction, etc. Replace or repair faulty components as necessary.
07/09/19 18:32:00 31ZY0600_100 TAKING CARE OF UNEXPECTED PROBLEMS BATTERY WILL NOT CHARGE AND ELECTRIC STARTER WILL NOT OPERATE The battery-charging circuit and the electric starter relay circuit are protected by the 20-ampere fuse. If the fuse burns out, the engine will not charge the battery, and the electric starter will not operate. The engine can be started using the recoil starter or the emergency starter rope. The ignition switch is protected by the 20-ampere fuse.
07/09/19 18:32:09 31ZY0600_101 TAKING CARE OF UNEXPECTED PROBLEMS OIL PRESSURE INDICATOR GOES OFF AND ENGINE SPEED IS LIMITED (GREEN) (tiller handle type) (GREEN) (remote control type) 100 If oil pressure becomes low, the green indicator will go off, and the engine protection system will limit engine speed. If you are at cruising speed, engine speed will decrease automatically.
07/09/19 18:32:17 31ZY0600_102 TAKING CARE OF UNEXPECTED PROBLEMS OVERHEAT AND ENGINE SPEED IS LIMITED (RED) (R type) If the engine overheats, the red indicator will come on and the buzzer will sound a continuous tone as the engine speed is reduced to 1,800 rpm. If the condition persists for another 20 seconds, the engine will shut off. (H type) If the engine overheats, the engine speed will be reduced to 1,800 rpm. If the condition persists for another 20 seconds, the engine will shut off.
07/09/19 18:32:21 31ZY0600_103 TAKING CARE OF UNEXPECTED PROBLEMS If water is flowing from the cooling system indicator, continue idling for 30 seconds. If the cooling system is OK, the red indicator should go off within 30 seconds (R types), and the engine will respond normally to throttle grip or control lever operation. If there is no water flowing from the cooling system indicator, stop the engine, and tilt the outboard motor to inspect the water intake screens.
07/09/19 18:32:29 31ZY0600_104 TAKING CARE OF UNEXPECTED PROBLEMS SUBMERGED MOTOR A submerged outboard motor must be serviced immediately after it is recovered from the water in order to minimize corrosion. If there is a Honda marine dealer nearby, take the motor to the dealer immediately. If you are far from a dealer, proceed as follows: 1. Remove the engine cover, and rinse the outboard motor with fresh water to remove salt water, sand, mud, etc. 2. Drain the carburetor as described on p. 89 . 3.
07/09/19 18:32:36 31ZY0600_105 TAKING CARE OF UNEXPECTED PROBLEMS 7. Attempt to start the engine. When cranking the engine with an open ignition circuit (spark plugs removed f rom the ignition circuit), remove the clip f rom the emergency stop switch or engine stop switch to prevent possible damage to the ignition system. If the engine fails to start, remove the spark plugs, dry them, then reinstall the spark plugs and attempt to start the engine again. 5.
07/09/19 18:32:44 31ZY0600_106 TECHNICAL AND CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Locations PRODUCT IDENTIFICATION NUMBER ENGINE SERIAL NUMBER Record the product identification number, the engine serial number and the date of purchase in the space provided on this page. You will need these numbers when ordering parts, and when making technical or warranty inquiries (p. 119 ). SWIVEL CASE The product identification number is stamped on a plate attached on top of the swivel case.
07/09/19 18:32:50 31ZY0600_107 TECHNICAL AND CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plugs and cause hard starting. High altitude performance can be improved by specific modifications to the carburetor.
07/09/19 18:32:58 31ZY0600_108 TECHNICAL AND CONSUMER INFORMATION Emission Control System Information The U.S. and Calif ornia Clean Air Acts Source of Emissions EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems. The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons.
07/09/19 18:33:07 31ZY0600_109 TECHNICAL AND CONSUMER INFORMATION Problems That May Af f ect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption.
07/09/19 18:33:17 31ZY0600_110 TECHNICAL AND CONSUMER INFORMATION Star Label A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board. The Star Label means Cleaner Marine Engine This engine has been certified as a: The Symbol for Cleaner Marine Engines: Cleaner Air and Water - for healthier lifestyle and environment.
07/09/19 18:33:27 31ZY0600_111 TECHNICAL AND CONSUMER INFORMATION One Star Low Emission The one-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke engines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine engines.
07/09/19 18:33:49 31ZY0600_112 TECHNICAL AND CONSUMER INFORMATION Specifications MODEL Description Code Type Overall length Overall width Overall height Transom height Weight BF8D/BFP8D BAAJ H S L X S L X S L X Rated power Full throttle range Engine type Displacement Starter system Ignition system Lubrication system Specified oil 92.6 lbs (42.0 kg) 98.1 lbs (44.5 kg) HS 24.0 in (610 mm) 13.6 in (345 mm) 43.5 in (1,105 mm) 48.6 in (1,235 mm) 54.1 in (1,375 mm) 17.0 in (433 mm) 22.2 in (563 mm) 27.
07/09/19 18:34:09 31ZY0600_113 TECHNICAL AND CONSUMER INFORMATION Oil capacity CARB star label D.C. output Cooling system Exhaust system Spark plugs Fuel pump Fuel Tank capacity Gear change Steering angle Transom angle Tilt angle Remote control steering system 1.1 US qt (1.0 ) without oil filter change 1.2 US qt (1.1 ) with oil filter change Gear case: 0.31 US qt (0.
07/09/19 18:34:35 31ZY0600_114 TECHNICAL AND CONSUMER INFORMATION Specifications MODEL Description Code Type Overall length Overall width Overall height Transom height Weight H S L X S L X S L X Rated power Full throttle range Engine type Displacement Starter system Ignition system Lubrication system Specified oil HS 24.0 in (610 mm) BF9.9D/BFP9.9D BABJ HT R RT 23.6 in (600 mm) 13.6 in (345 mm) 43.5 in (1,105 mm) 48.6 in (1,235 mm) 54.1 in (1,375 mm) 17.0 in (433 mm) 22.2 in (563 mm) 27.
07/09/19 18:34:55 31ZY0600_115 TECHNICAL AND CONSUMER INFORMATION Oil capacity CARB star label D.C. output Cooling system Exhaust system Spark plugs Fuel pump Fuel Tank capacity Gear change Steering angle Transom angle Tilt angle Remote control steering system 1.1 US qt (1.0 ) without oil filter change 1.2 US qt (1.1 ) with oil filter change Gear case: 0.31 US qt (0.
07/09/19 18:35:19 31ZY0600_116 TECHNICAL AND CONSUMER INFORMATION Specifications MODEL Description Code Type Overall length Overall width Overall height Transom height Weight BF15D/BFP15D BALJ H S L X S L X S L X Rated power Full throttle range Engine type Displacement Starter system Ignition system Lubrication system Specified oil 102.5 lbs (46.5 kg) 109.1 lbs (49.5 kg) HS 25.6 in (650 mm) 13.8 in (350 mm) 43.7 in (1,110 mm) 48.8 in (1,240 mm) 54.3 in (1,380 mm) 17.0 in (433 mm) 22.2 in (563 mm) 27.
07/09/19 18:35:40 31ZY0600_117 TECHNICAL AND CONSUMER INFORMATION Oil capacity CARB star label D.C. output Cooling system Exhaust system Spark plugs Fuel pump Fuel Tank capacity Gear change Steering angle Transom angle Tilt angle Remote control steering system Engine: 1.1 US qt (1.0 ) without oil filter change 1.2 US qt (1.1 ) with oil filter change Gear case: 0.31 US qt (0.
07/09/19 18:36:01 31ZY0600_118 TECHNICAL AND CONSUMER INFORMATION Specifications MODEL Description Code Type Overall length Overall width Overall height Transom height Weight H 25.6 in (650 mm) S L S L S L Rated power Full throttle range Engine type Displacement Starter system Ignition system Lubrication system Specified oil BF20D/BFP20D BAMJ HT RT 25.2 in (640 mm) 13.8 in (350 mm) 43.7 in (1,110 mm) 48.8 in (1,240 mm) 17.0 in (433 mm) 22.2 in (563 mm) 102.5 lbs 126.8 lbs 125.7 lbs (46.5 kg) (57.
07/09/19 18:36:21 31ZY0600_119 TECHNICAL AND CONSUMER INFORMATION Oil capacity CARB star label D.C. output Cooling system Exhaust system Spark plugs Fuel pump Fuel Tank capacity Gear change Steering angle Transom angle Tilt angle Remote control steering system Engine: 1.1 US qt (1.0 ) without oil filter change 1.2 US qt (1.1 ) with oil filter change Gear case: 0.31 US qt (0.
07/09/19 18:36:32 31ZY0600_120 TECHNICAL AND CONSUMER INFORMATION CONSUMER INFORMATION Customer Service Information Honda Publications Contacting Honda These publications will give you additional information for maintaining and repairing your outboard motor. Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your Honda dealer.
07/09/19 18:36:42 31ZY0600_121 TECHNICAL AND CONSUMER INFORMATION Please include the following information in your communication: Your name, address and telephone number (complete with area code) Model and complete serial number Date of purchase Name and location of selling dealer Name and location of servicing dealer (if different) A detailed description of your concerns Warranty Coverage Your new Honda is covered by the following warranties: Distributor’s Limited Warranty Emission Control Warranty Pleas
07/09/19 18:36:48 31ZY0600_122 TECHNICAL AND CONSUMER INFORMATION Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as spark plug(s), water pump, etc.). handling of the situation, we suggest you discuss your problem with the appropriate member of the dealership’s management team.
07/09/19 18:37:00 31ZY0600_123 TECHNICAL AND CONSUMER INFORMATION Distributor’s Limited Warranty This warranty is limited to Honda Outboard Motors distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
07/09/19 18:37:12 31ZY0600_124 TECHNICAL AND CONSUMER INFORMATION Exclusions: This warranty does not extend to the following: Conditions caused by lack of routine maintenance (as outlined in the owner’s manual) Conditions caused by the use of propeller (s) that do not allow the outboard motor to run in its recommended full throttle rpm range Operation inconsistent with the recommended operation/duty cycle (as outlined in the owner’s manual) Parts affected or damaged by an accident, submersion and/or collis
07/09/19 18:37:22 31ZY0600_125 TECHNICAL AND CONSUMER INFORMATION Accessories and Replacement Parts This warranty is limited to Honda Power Equipment parts,accessories and apparel when distributed by American Honda Motor Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
07/09/19 18:37:29 31ZY0600_126 TECHNICAL AND CONSUMER INFORMATION To Obtain Warranty Service: You must take the Honda Outboard Motor product accessory or replacement part or the outboard motor or boat on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any Honda Marine authorized service facility or dealer in the United States, Puerto Rico, or the U.S. Virgin Islands, during normal business hours.
07/09/19 18:37:37 31ZY0600_127 TECHNICAL AND CONSUMER INFORMATION Emission Control System Warranty Your new Honda outboard engine complies with both the U.S. EPA and State of California emission regulations. American Honda provides the same emission warranty coverage for outboard engines sold in all 50 states. YOUR WARRANTY RIGHTS AND OBLIGATION California The California Air Resources Board and American Honda Motor Co., Inc.
07/09/19 18:37:42 31ZY0600_128 TECHNICAL AND CONSUMER INFORMATION OWNER’S WARRANTY RESPONSIBILITY: As the outboard engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. American Honda Motor Co., Inc. recommends that you retain all receipts covering maintenance on your outboard engine, but American Honda Motor Co., Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
07/09/19 18:37:47 31ZY0600_129 TECHNICAL AND CONSUMER INFORMATION TO OBTAIN WARRANTY SERVICE: You must take your Honda outboard engine, along with your sales registration card or other proof of original purchase date, at your expense, to any Honda Marine dealer who is authorized by American Honda Motor Co., Inc. to sell and service that Honda marine product during his normal business hours.
07/09/19 18:37:56 31ZY0600_130 TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM WARRANTY PARTS: SYSTEMS COVERED BY THIS WARRANTY: Fuel Metering PARTS DESCRIPTION Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure regulator, Throttle position sensor, Intake air temperature sensor, Engine temperature sensor, Manifold absolute pressure sensor, Idle air control valve, Barometric pressure sensor, Fuel line solenoid valve, Intake manifold, Intake valves, and Oxygen sensor or
07/09/19 18:38:00 31ZY0600_131 INDEX Anodes ............................................................................ 32 Replacement ............................................................... 84 ARE YOU READY TO GET UNDER WAY？ .......... 40 ATTACHMENT ............................................................ 35 Automatic Choke (types equipped with electric starter) ......................... 32 BATTERY CONNECTIONS ........................................
07/09/19 18:38:04 31ZY0600_132 INDEX Fast Idle Lever ................................................................ 24 Fuel Filler Cap Vent Knob ................................................. 33 Filter Inspection and Replacement ............................. 81 Gauge.......................................................................... 29 HOSE CONNECTIONS ............................................ 45 PRIMING ................................................................... 46 Priming Bulb ....
07/09/19 18:38:07 31ZY0600_133 INDEX PORTABLE FUEL TANK ...................................... 33, 45 Portable Fuel Tank and Tank Filter Cleaning ................ 83 POWER REQUIREMENTS.......................................... 34 Power Tilt Switch (T type) H Type (tiller handle) ................................................. 22 R Type (remote control) ............................................. 26 Propeller Replacement ...................................................
07/09/19 18:38:10 31ZY0600_134 INDEX Tachometer [optional equipment (R type)].................... 29 TAKING CARE OF UNEXPECTED PROBLEMS..... 94 TECHNICAL AND CONSUMER INFORMATION ...................................................... 105 TECHNICAL INFORMATION .................................. 105 THE IMPORTANCE OF MAINTENANCE ................ 65 Throttle Friction Adjuster .............................................. 20 Throttle Grip ...................................................................
07/09/19 18:38:12 31ZY0600_135 MEMO 134
07/09/19 18:38:13 31ZY0600_136 MEMO 135
07/09/19 18:38:15 31ZY0600_137 MEMO 136
