OPERATOR’S MANUAL PORTABLE GENERATOR SET 6,000 WATT HG6000 T RCUIR AC CI KE BREA FU EL Your new generator has been engineered and manufactured to a high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. DANGER: You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator’s manual. Thank you for your purchase.
TABLE OF CONTENTS Introduction .................................................................................................................................................................... 2 General Safety Rules ..................................................................................................................................................... 3 Specific Safety Rules ............................................................................................................
GENERAL SAFETY RULES Empty fuel tank, close fuel valve, and restrain the unit from moving before transporting in a vehicle. WARNING: Allow engine to cool for five minutes before refueling. Read and understand all instructions. Failure to follow all instructions listed below may result in electrocution, fire, and/or carbon monoxide poisoning, which will cause death or serious injury. To reduce the risk of fire and burn injury, handle fuel with care. It is highly flammable.
SPECIFIC SAFETY RULES Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing exhaust can cause loss of consciousness and can lead to death. If running in a confined or partially-enclosed area, the air may contain a dangerous amount of carbon monoxide. To keep exhaust fumes from building up, always provide adequate ventilation. Always use a battery-powered carbon monoxide detector when running the generator.
SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power hrs Hours Time gal Gallon Volume qt Quart Volume Wet Conditions Alert Do not expose to rain or use in damp locations.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
SYMBOLS SAFETY LABELS The information below can be found on the generator. For your safety, please study and understand all of the labels before starting the generator. If any of the labels come off the unit or become hard to read, contact a Baja authorized service center for replacement. FUEL WARNING No smoking when filling with gasoline. Do not overfill. Full level is 1 in. below the top of the fuel neck.
ELECTRICAL EXTENSION CORD CABLE SIZE Refer to the table below to ensure the cable size of the extension cords you use are capable of carrying the required load. Inadequate size cables can cause a voltage drop, which can burn out the appliance and overheat the cord. Load in Watts Current in Amperes At 120V At 240V 2.5 300 5 Maximum Allowable Cord Length #8 Wire #10 Wire #12 Wire #14 Wire #16 Wire 600 1000 ft. 600 ft. 375 ft. 250 ft. 600 1200 500 ft. 300 ft. 200 ft. 125 ft. 7.
ELECTRICAL GENERATOR CAPACITY Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps. �1. Select the items you will power at the same time. �2. Total the continuous (running) watts of these items. This is the amount of power the generator must produce to keep the items running. See the wattage reference chart at right. �3. Estimate how many surge (starting) watts you will need.
FEATURES PRODUCT SPECIFICATIONS ENGINE Engine Type ................................ 4 Stroke, Overhead Valve Bore x Stroke............................................. 88 mm x 64 mm Cooling System .................................................. Forced Air Compression Ratio ......................................................... 8:1 Starting System ......................................................... Recoil Ignition System ............................................................T.C.I.
FEATURES KNOW YOUR GENERATOR FUEL VALVE See Figure 2. The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules. The flow of fuel through the generator is controlled by the position of the fuel valve.
LOOSE PARTS LIST The following items are included with the generator: 6 5 3 4 2 7 8 1 Key No. 1 2 3 4 5 6 Description ....................................................Qty. Wheels .................................................................2 Wheel Axle ...........................................................2 Large Cotter Pin ..................................................2 Small Cotter Pin ..................................................4 Clevis Pin ...................................
ASSEMBLY UNPACKING SMALL COTTER PIN This product requires assembly. Remove one end of the box and carefully slide out the generator and any accessories. WHEEL NOTE: The generator is heavy. If you must lift the unit out of the box, get another person to help you and lift with your legs, not your back. LARGE COTTER PIN Inspect the unit carefully to make sure no damage occurred during shipping.
ASSEMBLY INSTALLING THE HANDLES See Figure 5. Locate the following items: 2 handles 2 small cotter pins 2 clevis pins With the generator in normal operating position, find the holes on the frame above the recoil starter. COTTER PIN CLEVIS PIN Align the holes in one of the handle brackets with the holes in one side of the generator frame. Insert a clevis pin through the handle bracket and frame. The head of the pin should be on the outside of the frame.
OPERATION BEFORE OPERATING THE UNIT Position the generator on a flat surface before checking fluid levels or adding fluid. OIL CAP/ DIPSTICK CAUTION: Attempting to start the engine before it has been properly filled with oil will result in equipment failure. OIL FILL HOLE CHECKING/ADDING OIL See Figure 6. Engine oil has a major influence on engine performance and service life. For general, all-temperature use, SAE 10W-30 is recommended.
OPERATION If using an oxygenated fuel, make sure it is unleaded and meets the minimum octane rating requirements. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump. The following are the EPA approved percentages of oxygenates: Ethanol (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume. Gasoline containing ethanol may be marketed under the name “Gasohol.
MAINTENANCE AIR FILTER COVER WARNING: When servicing, use only identical Homelite replacement parts. Use of any other parts may create a hazard or cause product damage. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Baja authorized service center. GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or corrosive vapors.
MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 13. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned before use. Turn the fuel valve to the OFF position. Remove the sediment cup using a 10 mm wrench (not provided). Remove the O-ring and filter. Clean each of the parts in carburetor cleaner or any comparable cleaning product.
MAINTENANCE CLEANING THE EXHAUST PORT AND MUFFLER Depending on the type of fuel used, the type and amount of oil used, and/or your operating conditions, the exhaust port and muffler may become blocked with carbon deposits. If you notice a power loss with your gas-powered tool, you may need to remove these deposits to restore performance. We highly recommend that only qualified service technicians perform this service.
MAINTENANCE STORAGE When preparing the generator for storage, follow the guidelines below. STORAGE TIME PRIOR TO STORING Less than 1 month No special preparation is required. 1 to 2 months Fill with fresh gasoline and add a gasoline stabilizer*. 2 months to 1 year Fill with fresh gasoline and add a gasoline stabilizer*. Drain fuel from carburetor. Clean fuel sediment cup. 1 year or more Fill with fresh gasoline and add a gasoline stabilizer*. Drain fuel from the carburetor.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE Engine will not start. Engine switch is OFF. No fuel. Oil level is low. Engine lacks power. Fuel element clogged. AC receptacle does not work. Circuit breaker is OFF. Item plugged in is defective. SOLUTION Turn engine switch to ON. Fill fuel tank. Check engine oil level and fill, if necessary. Fuel valve is OFF. Turn fuel valve ON. Spark plug faulty, fouled, or improperly Replace spark plug. gapped. Fuel is not reaching carburetor. Clean fuel sediment cup.
WIRING DIAGRAM Generator symbolic circuit Ground GFCI Socket(20A) Commutator GFCI Socket(20A) Ground Spark plug Ground oil SENSOR Integrator Socket (30A) Ground (G) Ground IGNITION coil(IG) Ground brown Engine switch continuity Control box ON OFF black red orange white yellow Engine switch (E) blue green Page 22 Breaker 23A Breaker 23A Fuel solenoid valve (FS) Engine symbolic circuit Main winding Main winding DC winding Minior winding Excition winding Capacitor
WARRANTY LIMITED WARRANTY STATEMENT Baja Motorsports warrants to the original retail purchaser that this HOMELITE brand outdoor product is free from defect in material and workmanship and agrees to repair or replace, at Baja Motorsports’, discretion, any defective product free of charge within these time periods from the date of purchase. � One year if the product is used for personal, family, or household use; � 90 days if used for any other purpose, such as commercial or rental.
OPERATOR’S MANUAL PORTABLE GENERATOR SET 6,000 WATT HG6000 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. CALIFORNIA PROPOSITION 65 • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Baja authorized service center. Be sure to provide all pertinent facts when you call or visit.
