Product Manual

TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING 1................................
1-1. Symbol Usage 1.................................................................
1-2. Plasma Arc Cutting Hazards 1......................................................
1-3. Additional Symbols For Installation, Operation, And Maintenance 3.......................
1-4. California Proposition 65 Warnings 4.................................................
1-5. Principal Safety Standards 4.......................................................
1-6. EMF Information 4................................................................
SECTION 2 CONSIGNES DE SÉCURITÉ LIRE AVANT UTILISATION 5.........................
2-1. Signification des symboles 5.......................................................
2-2. Dangers liés au coupage à l’arc au plasma 5..........................................
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance 7
2-4. Proposition californienne 65 Avertissements 9.........................................
2-5. Principales normes de sécurité 9....................................................
2-6. Informations relatives aux CEM 9...................................................
SECTION 3 DEFINITIONS 10..................................................................
3-1. Additional Safety Symbols And Definitions 10..........................................
3-2. Miscellaneous Symbols And Definitions 10............................................
SECTION 4 SPECIFICATIONS 11..............................................................
4-1. Serial Number And Rating Label Location 11...........................................
4-2. Unit Specifications 11..............................................................
4-3. Duty Cycle And Overheating 12......................................................
4-4. Power Source Dimensions And Weight 13.............................................
4-5. Torch Dimensions And Weight 13....................................................
4-6. Environmental Specifications 13.....................................................
SECTION 5 INSTALLATION 14................................................................
5-1. Selecting A Location 14.............................................................
5-2. Connecting Gas/Air Supply 14.......................................................
5-3. Connecting Work Clamp 14.........................................................
5-4. Electrical Service Guide 15..........................................................
5-5. Extension Cord Data 15............................................................
5-6. Connecting 240 VAC 1-Phase Input Power 16..........................................
5-7. Wiring Optional 240 Volt Plug (119 172) For Connection To Bobcat,
Trailblazer Or Champion 10,000 18...................................................
5-8. Installing Alternative Plug 19.........................................................
SECTION 6 OPERATION 20..................................................................
6-1. Controls 20
.......................................................................
6-2. Mild Steel Recommended Cut Speed 21...............................................
6-3. Trigger Safety Lock 21.............................................................
6-4. Plasma Cutting System Practices 22.................................................
6-5. Sequence Of Cutting Operation 23...................................................
6-6. Sequence Of Piercing Operation 24..................................................
SECTION 7 MAINTENANCE & TROUBLESHOOTING 25.........................................
7-1. Routine Maintenance 25............................................................
7-2. Checking Or Replacing Filter Element 26..............................................
7-3. Status/Trouble Lights 27............................................................
7-4. Checking Shield Cup Shutdown System 27............................................
7-5. Checking/Replacing Retaining Cup, Tip, And Electrode 28...............................
7-6. Torch And Work Cable Connections 29................................................
7-7. Troubleshooting Power Source 30....................................................
7-8. Troubleshooting Torch 31...........................................................
SECTION 8 ELECTRICAL DIAGRAM 32........................................................
SECTION 9 PARTS LIST 34...................................................................
WARRANTY
Hobart is registered to
the ISO 9001 Quality
System Standard.