User Manual

ManualsBrandsHMC Electronics ManualsPower ToolsEDU2AE Kolver Programmable Power Control Unit for PLUTO Electric Torque Screwdrivers

EDU1AE/TOP Ver.1.1

EDU1AE/TOP/LTP Ver.1.1

Torque range : 0.4 – 15 Nm

Operator’s Handbook

IDENTIFICATION DATA OF THE MANUFACTURER

KOLVER S.r.l.

VIA MARCO CORNER, 19/21

36016 THIENE (VI) ITALIA

UIDENTIFICATION DATA OF THE PRODUCT

CONTROL UNIT MODEL: EDU 1AE/TOP – EDU1AE/TOP/LTP

CODE: 030000/TOP – 030000/TOP/LTP

YEAR OF CONSTRUCTION: 2009

UTECNICAL DATA OF THE PRODUCT

TRANSFORMER: 230V AC 50 Hz – 40 V DC 200 VA FUSE: 3,15 A

DIMENSIONS: 236x121x208 mm WEIGHT: 4.00 Kg

DECLARATION OF CONFORMITY

KOLVER S.r.l. declares that the new tool here described: Control unit model EDU 1AE is in conformity with the

following standards and other normative documents: 98/37/CE, 89/336/CE and 2006/95/CE, EN50144-1 and

EN60204-1.

It is also in conformity with RoHS and WEEE normatives.

Thiene, 01/01/09 KOLVER S.r.l

EDU1AE/TOP power supply and control unit is an innovative system for controlling the torque of our

PLUTO 3, PLUTO10 and PLUTO15 electric screwdrivers either inline, pistol or for automation.

Documentation Provided By HMC Electronics

33 Springdale Ave. Canton, MA 02021

http://www.hmcelectronics.com

(800) 482-4440

Summary of content (10 pages)

PAGE 1
EDU1AE/TOP Ver.1.1 EDU1AE/TOP/LTP Ver.1.1 Torque range : 0.4 – 15 Nm U Operator’s Handbook IDENTIFICATION DATA OF THE MANUFACTURER KOLVER S.r.l. VIA MARCO CORNER, 19/21 36016 THIENE (VI) ITALIA IDENTIFICATION DATA OF THE PRODUCT CONTROL UNIT MODEL: EDU 1AE/TOP – EDU1AE/TOP/LTP CODE: 030000/TOP – 030000/TOP/LTP YEAR OF CONSTRUCTION: 2009 U TECNICAL DATA OF THE PRODUCT TRANSFORMER: 230V AC 50 Hz – 40 V DC 200 VA FUSE: 3,15 A DIMENSIONS: 236x121x208 mm WEIGHT: 4.00 Kg U DECLARATION OF CONFORMITY KOLVER S.
PAGE 2
EDU1AE/TOP and PLUTO deliver all the advantages of precision torque control electric tools at a fraction of the price of transducerized tools. The state-of-the-art electronic control circuit cuts the power supply to the motor calculating the correct torque in response to 3 parameters; voltage, frequency and current, according to the selected options.
PAGE 3
ScrOK ScrNOK CycleOK CycleNOK END Correct screwing done between min and max time. Incorrect screwing done under min time or over max time. Cycle done well not exceeding the pre-set reject screws. Incorrect cycle where in one or more screws the pre-set rejected screws have been gone over. End of cycle or of sequence.
PAGE 4
If you decide to work thru EXT Program, you need first to set all the parameters of programs 1...8 and then select the EXT program; when working thru EXT program, no modification of programs 1..8 are possible. Other parameters are the same as standard EDU1AE unit. TORQUE: you can select the desired torque as a percentage of the torque range of the selected screwdriver. For example, for a Pluto10, a 50% setting on hard joint will result in a torque in the area of 6 Nm.
PAGE 5
RAMP TIME: You can select the slow start time (acceleration) from 0.2 to 2 seconds. This option is mainly used with self-tapping screws. Reaching the torque while the ramp is still on will result in inaccurate torque output. SPEED: You can select any speed value of the screwdriver between nominal (max) speed and 65% of max speed . N.B. The torque range is ensured only at the nominal speed of the screwdriver.
PAGE 6
MIN TIME: time between the lever pressed and the torque reached. If torque is reached before the minimum time set, an error signal is sent, and the screw is identified as a NOK screw. This happens typically when operator tightens the same screw twice. MAX TIME: time between the lever pressed and the maximum acceptable rundown time. No torque signal is generated. After max. time is reached, an error signal is sent, identified as a NOK screw. This identifies possible stripped screws.
PAGE 7
The program continues with the cycle sequence you have chosen, with the END signal lit at the end of the sequence. To progress to the third screen, push MENU again. Third screen: SETUP PRINT SCREWS SETUP PRINT TIME DATE 01:15 12/01/2000 PRINTED DESCRIPTION PR 1 PRINTED CYCLE Program 1 Made in Italy by Kolver s.r.l. Available only with USB port option. You can set date and hour. PRINTED CYCLE: different description for each cycle, max 15 letters. It will be printed after each screw.
PAGE 8
To export and display these data in an Excel file: capture these data in an Excel sheet. Then re-select them, select DATA, TEXT TO COLUMNS, FIXED WIDTH, push twice CONTINUE, set the Done/Total Screws column as text. Now each single data has its own cell: this allows to make any statistics. (In OpenOffice, when coping, the file asks how to display the data: just set space.) N.B. If in the 15 letters description you set several spaces, in the Excel file you will create as many columns as these spaces.
PAGE 9
PIN8 > PR1 PIN9 > PR2 PIN10 > PR3 Contact between pin 1 and 8-15, to choose the desired programs (possible only with EXT program) PIN11 > PR4 PIN12 > PR5 PIN13 > PR6 PIN14 > PR7 PIN15 > PR8 PIN 16 > 24 Vdc 24 Vdc protection for switchbox and socket tray (max 250mA available). N.B. This output can be used but the protection treshold of 250mA must be valid for all the outputs. If exceeded, on the first screen, you’ll see PROTECTION ACTIVATED PLEASE RESET.
PAGE 10
ESPLOSO Ref.