Service Manual
Table Of Contents
- Contents
- 1. General information
- 2. Unit Installation
- 3. Piping work and refrigerant charge
- 4. Electrical wiring
- 4.1 General notes
- 4.2 Electrical wiring connection for the outdoor unit
- 4.3 Setting the DIP switches for the outdoor unit
- 4.4 Common wiring
- 4.5 H-LINK II system
- 4.6 System Control
- 4.7 Electrical wiring diagrams
- 4.7.1 RAS-(2-2.5)HVNP / RAS-3HVNC (1~ 230V 50Hz)
- 4.7.2 RAS-3HVNPE (1~ 230V 50Hz)
- 4.7.3 RAS-(4-6)HVNPE (1~ 230V 50Hz)
- 4.7.4 RAS-(4-6)HNPE (3N~ 400V 50Hz)
- 4.7.5 RAS-(4-6)HVNCE (1N~ 230V 50Hz)
- 4.7.6 RAS-(4-6)HNCE (3N~ 400V 50Hz)
- 4.7.7 RAS-(8-10)HN(P/C)E (3N~ 400V 50Hz)
- 4.7.8 RAS-12HNP (3N~ 400V 50Hz) - Preliminary data
- 4.7.9 RAS-12HNC (3N~ 400V 50Hz) - Preliminary data
- 5. Control System
- 5.1 Device control system
- 5.2 Outdoor units PCB
- 5.3 Protection and safety control
- 5.4 Standard operation sequence
- 5.5 Standard control functions
- 5.5.1 Freezing protection during cooling process or dry operation
- 5.5.2 Prevention Control for High Pressure Increase during Cooling Operation
- 5.5.3 Prevention control for excessively high discharge gas temperature
- 5.5.4 Activation for protection device control
- 5.5.5 Preheating control of compressor
- 5.5.6 Prevention control for high pressure increase
- 6. Optional functions
- 7. Test run
- 7.1 Checking procedure before the test run
- 7.2 Test run procedure using the remote control switch (PC-ART)
- 7.3 Test run procedure using the remote control switch (PC-ARF)
- 7.4 Test run procedure using the wireless remote control switch (PC-LH3A/B)
- 7.5 Test run procedure from the outdoor unit side
- 7.6 Check list
- 8. Troubleshooting
- 8.1 Initial troubleshooting
- 8.2 Troubleshooting procedure
- 8.3 Troubleshooting in check mode
- 8.4 Checking procedure for main parts
- 8.4.1 Procedure for checking the DIP-IPM inverter for indoor and outdoor units
- 8.4.2 Checking capacitors CB1 & CB2.
- 8.4.3 Fault diagnosis of DC fan motor.
- 8.4.4 Checking procedure for the electronic expansion valve for indoor and outdoor units
- 8.4.5 Checking procedure for AC fan motor
- 8.4.6 Checking procedure for other parts
- 9. Spare parts
- 10. Servicing
- 10.1 Introduction
- 10.2 Servicing for Outdoor Units RAS-(2-2.5)HVNP and RAS-3HVNC
- 10.3 Servicing for Premium series
- 10.3.1 Outdoor unit RAS-3HVNPE
- 10.3.1.1 Removing service cover
- 10.3.1.2 Remove outlet grille
- 10.3.1.3 Removing upper cover
- 10.3.1.4 Removing bottom service cover and rear cover
- 10.3.1.5 Removing outdoor fan motor
- 10.3.1.6 Removing electrical box
- 10.3.1.7 Removing the compressor
- 10.3.1.8 Removing the High pressure switch and Pressure switch for control
- 10.3.1.9 Opening electrical box (P plate)
- 10.3.1.10 Removing Reversing valve coil
- 10.3.1.11 Removing electronic expansion valve coil
- 10.3.1.12 Removing solenoid valve coil (SVC)
- 10.3.1.13 Removing reversing valve
- 10.3.1.14 Removing Electronic expansion Valve and Solenoid Valve
- 10.3.1.15 Removing electrical components
- 10.3.1.16 Removing other electrical components
- 10.3.2 Outdoor units RAS-(4-6)H(V)NPE
- 10.3.2.1 Removing service cover
- 10.3.2.2 Removing air outlet grille
- 10.3.2.3 Removing upper cover
- 10.3.2.4 Removing the bottom service cover and rear cover
- 10.3.2.5 Removing outdoor fan motor
- 10.3.2.6 Removing electrical box
- 10.3.2.7 Removing the compressor
- 10.3.2.8 Removing the High pressure switch and Pressure switch for control
- 10.3.2.9 Opening electrical box (P plate)
- 10.3.2.10 Removing Reversing valve coil
- 10.3.2.11 Removing electronic expansion valve coil
- 10.3.2.12 Removing solenoid valve coil (SVA and SVC)
- 10.3.2.13 Removing reversing valve
- 10.3.2.14 Removing Electronic expansion Valve and Solenoid Valve
- 10.3.2.15 Removing electrical components
- 10.3.2.16 Removing other electrical components
- 10.3.3 Oudoor units RAS-(8-10)HNPE
- 10.3.3.1 Removing service cover
- 10.3.3.2 Removing air outlet grille
- 10.3.3.3 Removing upper cover
- 10.3.3.4 Removing the bottom service cover and rear cover
- 10.3.3.5 Removing outdoor fan motor
- 10.3.3.6 Removing electrical box
- 10.3.3.7 Removing the compressor
- 10.3.3.8 Removing High pressure switch and pressure switch for control
- 10.3.3.9 Opening electrical box (P-Mounting Plate)
- 10.3.3.10 Removing reversing valve coil
- 10.3.3.11 Removing electronic expansion valve coil
- 10.3.3.12 Removing solenoid valve coil (SVA and SVC)
- 10.3.3.13 Removing reversing valve
- 10.3.3.14 Removing Electronic expansion Valve and Solenoid Valve
- 10.3.3.15 Removing electrical components
- 10.3.3.16 Removing other electrical components
- 10.3.4 Outdoor Units RAS-12HNP
- 10.3.4.1 Removing service cover
- 10.3.4.2 Removing air outlet grille
- 10.3.4.3 Removing upper cover
- 10.3.4.4 Removing the bottom service cover and rear cover
- 10.3.4.5 Removing outdoor fan motor
- 10.3.4.6 Removing electrical box
- 10.3.4.7 Removing the compressor
- 10.3.4.8 Removing High pressure switch and pressure switch for control
- 10.3.4.9 Removing reversing and solenoid valves coils
- 10.3.4.10 Removing electronic expansion valve coil
- 10.3.4.11 Removing reversing valve
- 10.3.4.12 Removing Electronic expansion Valve and Solenoid Valve
- 10.3.4.13 Removing electrical components
- 10.3.4.14 Removing other electrical components
- 10.3.1 Outdoor unit RAS-3HVNPE
- 10.4 Servicing for Standard Series
- 10.4.1 Outdoor Units RAS-(4-6)H(V)NCE
- 10.4.1.1 Removing service cover
- 10.4.1.2 Remove outlet grille
- 10.4.1.3 Removing upper cover
- 10.4.1.4 Removing bottom service cover and rear cover
- 10.4.1.5 Removing outdoor fan motor
- 10.4.1.6 Removing electrical box
- 10.4.1.7 Removing the compressor
- 10.4.1.8 Removing the High pressure switch and Pressure switch for control
- 10.4.1.9 Opening electrical box (P plate)
- 10.4.1.10 Removing Reversing valve coil
- 10.4.1.11 Removing electronic expansion valve coil
- 10.4.1.12 Removing solenoid valve coil (SVA)
- 10.4.1.13 Removing reversing valve
- 10.4.1.14 Removing Electronic expansion valve and Solenoid valve
- 10.4.1.15 Removing electrical components
- 10.4.1.16 Removing other electrical components
- 10.4.2 Outdoor Units RAS-(8-10)HNCE
- 10.4.2.1 Removing service cover
- 10.4.2.2 Removing air outlet grille
- 10.4.2.3 Removing upper cover
- 10.4.2.4 Removing the bottom service cover and rear cover
- 10.4.2.5 Removing outdoor fan motor
- 10.4.2.6 Removing electrical box
- 10.4.2.7 Removing the compressor
- 10.4.2.8 Removing High pressure switch and pressure switch for control
- 10.4.2.9 Opening electrical box (P-Mounting Plate)
- 10.4.2.10 Removing reversing valve coil
- 10.4.2.11 Removing electronic expansion valve coil
- 10.4.2.12 Removing solenoid valve coil (SVA)
- 10.4.2.13 Removing reversing valve
- 10.4.2.14 Removing Electronic expansion Valve and Solenoid Valve
- 10.4.2.15 Removing electrical components
- 10.4.2.16 Removing other electrical components
- 10.4.3 Outdoor Units RAS-12HNC
- 10.4.3.1 Removing service cover
- 10.4.3.2 Removing air outlet grille
- 10.4.3.3 Removing upper cover
- 10.4.3.4 Removing the bottom service cover and rear cover
- 10.4.3.5 Removing outdoor fan motor
- 10.4.3.6 Removing electrical box
- 10.4.3.7 Removing High pressure switch and pressure switch for control
- 10.4.3.8 Opening electrical box (P-Mounting Plate)
- 10.4.3.9 Removing reversing and solenoid valves coils
- 10.4.3.10 Removing electronic expansion valve coil
- 10.4.3.11 Removing reversing valve
- 10.4.3.12 Removing Electronic expansion Valve and Solenoid Valve
- 10.4.3.13 Removing electrical components
- 10.4.3.14 Removing other electrical components
- 10.4.1 Outdoor Units RAS-(4-6)H(V)NCE
- 11. Electrial checks of main parts
- 12. Maintenance notes
- 12.1 General notes
- 12.1.1 Checking the power source and the wiring connection
- 12.1.2 Burnt-out compressor due to an insufficient refrigerant charge
- 12.1.3 Insufficient cooling performance when a long piping is applied
- 12.1.4 Abnormally high operation sound (in the ceiling type indoor unit).
- 12.1.5 Alarm code “31”
- 12.1.6 Not cooling well due to insufficient installation space for the outdoor unit
- 12.2 Maintenance work
- 12.3 Service and maintenance record
- 12.4 Service and maintenance record using the 7-segment display
- 12.5 Service and maintenance record by remote control switch
- 12.6 Pump-down method for replacing the compressor
- 12.1 General notes
- General information
- Safety
- Product guide
- Safety summary
- Transportation of outdoor unit
- Center of gravity
- Factory-supplied accessories for RAS-12HN(P/C)
- Installation space (Initial ckeck)
- Place provision
- Optional parts and installation
- General notes before performing pipe work
- Piping connection for outdoor unit
- Refrigerant piping range
- Refrigerant charge
- Caution in case of refrigerant leakage
- Piping work for compatibility with the piping of current installations where is used R22 or R407C.
- Drain piping
- General notes
- Electrical wiring connection for the outdoor unit
- Setting the DIP switches for the outdoor unit
- Common wiring
- H-LINK II system
- System Control
- Electrical wiring diagrams
- RAS-(2-2.5)HVNP / RAS-3HVNC (1~ 230V 50Hz)
- RAS-3HVNPE (1~ 230V 50Hz)
- RAS-(4-6)HVNPE (1~ 230V 50Hz)
- RAS-(4-6)HNPE (3N~ 400V 50Hz)
- RAS-(4-6)HVNCE (1N~ 230V 50Hz)
- RAS-(4-6)HNCE (3N~ 400V 50Hz)
- RAS-(8-10)HN(P/C)E (3N~ 400V 50Hz)
- RAS-12HNP (3N~ 400V 50Hz) - Preliminary data
- RAS-12HNC (3N~ 400V 50Hz) - Preliminary data
- Device control system
- Outdoor units PCB
- Protection and safety control
- Standard operation sequence
- Standard control functions
- Freezing protection during cooling process or dry operation
- Prevention Control for High Pressure Increase during Cooling Operation
- Prevention control for excessively high discharge gas temperature
- Activation for protection device control
- Preheating control of compressor
- Prevention control for high pressure increase
- Optional input and output signals (By 7-segment display)
- Optional functions (By 7-segment display)
- Optional functions (By remote control switch)
- Checking procedure before the test run
- Test run procedure using the remote control switch (PC-ART)
- Test run procedure using the remote control switch (PC-ARF)
- Test run procedure using the wireless remote control switch (PC-LH3A/B)
- Test run procedure from the outdoor unit side
- Check list
- Initial troubleshooting
- Troubleshooting procedure
- Troubleshooting in check mode
- Checking procedure for main parts
- RAS-(2-2.5)HVNP
- RAS-3HVNC
- RAS-3HVNPE
- RAS-(4-6)H(V)NPE
- RAS-(4-6)H(V)NCE
- RAS-(8-10)HN(P/C)E
- RAS-12HN(P/C)
- Introduction
- Servicing for Outdoor Units RAS-(2-2.5)HVNP and RAS-3HVNC
- Servicing for Premium series
- Outdoor unit RAS-3HVNPE
- Removing service cover
- Remove outlet grille
- Removing upper cover
- Removing bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing the compressor
- Removing the High pressure switch and Pressure switch for control
- Opening electrical box (P plate)
- Removing Reversing valve coil
- Removing electronic expansion valve coil
- Removing solenoid valve coil (SVC)
- Removing reversing valve
- Removing Electronic expansion Valve and Solenoid Valve
- Removing electrical components
- Removing other electrical components
- Outdoor units RAS-(4-6)H(V)NPE
- Removing service cover
- Removing air outlet grille
- Removing upper cover
- Removing the bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing the compressor
- Removing the High pressure switch and Pressure switch for control
- Opening electrical box (P plate)
- Removing Reversing valve coil
- Removing electronic expansion valve coil
- Removing solenoid valve coil (SVA and SVC)
- Removing reversing valve
- Removing Electronic expansion Valve and Solenoid Valve
- Removing electrical components
- Removing other electrical components
- Oudoor units RAS-(8-10)HNPE
- Removing service cover
- Removing air outlet grille
- Removing upper cover
- Removing the bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing the compressor
- Removing High pressure switch and pressure switch for control
- Opening electrical box (P-Mounting Plate)
- Removing reversing valve coil
- Removing electronic expansion valve coil
- Removing solenoid valve coil (SVA and SVC)
- Removing reversing valve
- Removing Electronic expansion Valve and Solenoid Valve
- Removing electrical components
- Removing other electrical components
- Outdoor Units RAS-12HNP
- Removing service cover
- Removing air outlet grille
- Removing upper cover
- Removing the bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing the compressor
- Removing High pressure switch and pressure switch for control
- Removing reversing and solenoid valves coils
- Removing electronic expansion valve coil
- Removing reversing valve
- Removing Electronic expansion Valve and Solenoid Valve
- Removing electrical components
- Removing other electrical components
- Outdoor unit RAS-3HVNPE
- Servicing for Standard Series
- Outdoor Units RAS-(4-6)H(V)NCE
- Removing service cover
- Remove outlet grille
- Removing upper cover
- Removing bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing the compressor
- Removing the High pressure switch and Pressure switch for control
- Opening electrical box (P plate)
- Removing Reversing valve coil
- Removing electronic expansion valve coil
- Removing solenoid valve coil (SVA)
- Removing reversing valve
- Removing Electronic expansion valve and Solenoid valve
- Removing electrical components
- Removing other electrical components
- Outdoor Units RAS-(8-10)HNCE
- Removing service cover
- Removing air outlet grille
- Removing upper cover
- Removing the bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing the compressor
- Removing High pressure switch and pressure switch for control
- Opening electrical box (P-Mounting Plate)
- Removing reversing valve coil
- Removing electronic expansion valve coil
- Removing solenoid valve coil (SVA)
- Removing reversing valve
- Removing Electronic expansion Valve and Solenoid Valve
- Removing electrical components
- Removing other electrical components
- Outdoor Units RAS-12HNC
- Removing service cover
- Removing air outlet grille
- Removing upper cover
- Removing the bottom service cover and rear cover
- Removing outdoor fan motor
- Removing electrical box
- Removing High pressure switch and pressure switch for control
- Opening electrical box (P-Mounting Plate)
- Removing reversing and solenoid valves coils
- Removing electronic expansion valve coil
- Removing reversing valve
- Removing Electronic expansion Valve and Solenoid Valve
- Removing electrical components
- Removing other electrical components
- Outdoor Units RAS-(4-6)H(V)NCE
- Inverter
- Thermistor
- Electronic expansion valve
- High pressure protection device
- Noise filter (NF)
- Capacitor (CB1 CB2)
- Reactor (DCL)
- Scroll compressor
- General notes
- Checking the power source and the wiring connection
- Burnt-out compressor due to an insufficient refrigerant charge
- Insufficient cooling performance when a long piping is applied
- Abnormally high operation sound (in the ceiling type indoor unit).
- Alarm code “31”
- Not cooling well due to insufficient installation space for the outdoor unit
- Maintenance work
- Service and maintenance record
- Service and maintenance record using the 7-segment display
- Service and maintenance record by remote control switch
- Pump-down method for replacing the compressor

8. Troubleshooting
193
SMGB0079 rev.0 - 01/2013
8
8.2.2 Alarm codes for the outdoor and indoor units
Code
No.
Category Type of Abnormality Main cause
01 Indoor unit Activation of protection device (oat switch)
Failure of fan motor, drain discharge, PCB, relay, oat switch
activated.
02 Outdoor unit Activation of protection device (high pressure cut)
Activation of PSH, locked motor, abnormal operation in the
power supply phase.
03
Transmission
Abnormality between indoor (or outdoor) and outdoor
(or indoor) units
Incorrect wiring. Loose terminals, Failure of PCB. Tripping of
fuse. Power supply OFF.
04
Abnormal operation between inverter and control
PCB
Transmission failure between inverter PCBs
05 Power supply Abnormal power supply Power source with abnormal wave pattern.
06 Voltage drop
Voltage drop due to excessively low or high voltage in
outdoor unit
Voltage drop in power supply. Incorrect wiring or insufcient
capacity of power supply wiring.
07
Cycle
Drop in discharge gas overheating Excessive refrigerant charge. Expansion valve lock open.
08 Increase in discharge gas temperature
Insufcient refrigerant charge, refrigerant leakage. Expansion
valve closed or clogged.
11
Sensor in indoor
unit
Inlet air thermistor
Failure of thermistor, sensor, connection.
12 Outlet air thermistor
13 Anti-freeze thermistor
14 Gas pipe thermistor
19 Protection device for fan motor is triggered Failure of fan motor
20
Outdoor unit
sensor
Compressor thermistor
Failure of thermistor, sensor, connection.
21 Abnormality of high pressure sensor
22 Outside air thermistor
24 Evaporation thermistor
31
System
Incorrect setting of outdoor and indoor units Incorrect setting of capacity code.
35 Incorrect setting of indoor unit number Duplication of indoor unit number.
38 Abnormality of protective circuit in outdoor unit
Failure of indoor unit PCB; incorrect wiring; connection to
indoor unit PCB.
41
Pressure
Cooling overload (possible activation of high pressure
device)
O.U. pipe thermistor temp. is higher than 55 ºC and the
compressor top temp. is higher than 95 ºC, O.U. protection
device is activated.
42
Heating overload (high-pressure device may be
activated)
If I.U. freeze protection thermistor temp. is higher than 55 ºC
and compressor top temp. is higher than 95 ºC, O.U. protec-
tion device is activated.
45 Activation of high pressure increase protection device
If the discharge pressure (Pd) of the compressor is higher
than 3.8MPa for 1 minute.
47 Activation of protection device for low pressure drop
Stoppage due to excessive decrease of evaporating temper-
ature (Temp < -35 ºC) is activated 3 times in one hour, motor
locked in heating mode.
48
Inverter
Activation of overcurrent protection
Overload, overcurrent. Failure of DIP IPM, IPM or PCB2,
heat exchanger clogged, locked compressor.
51 Abnormality in inverter current sensor
Incorrect wiring of current sensor. Failure of control PCB, DIP
IPM, IPM or PCB2.
53 Activation of transistor module protection device
Abnormality of DIP IPM or PCB2
Compressor failure, heat exchanger clogged.
54 Abnormality of inverter n temperature
Abnormal inverter n thermistor
Heat exchanger clogged.
Abnormal outdoor fan.
55 Abnormality of inverter module Failure of DIP-IPM, IPM or PCB2.
57 Outdoor fan Fan motor abnormality
Disconnected wire or incorrect wiring between control PCB
and inverter PCB.
Incorrect wiring or abnormality in fan motor.
EE Compressor Compressor protection alarm Compressor failure.
b0 IU Model Setting Incorrect Setting of Unit Model No Setting of Unit Model, Incorrect Setting of Unit Model
b1
IU No.Setting
Incorrect unit No. setting Over 64 indoor units, setting by no. or indoor unit address.
b5 Incorrect Setting of Indoor Unit No. for H-LINK Type
An indoor unit not supporting H-LINK II is set the indoor unit
No. as 16 and after.










