MODEL CR 13VA POWER TOOLS C RECIPROCATING SAW CR 13VA LIST No.
Notice for use Specifications and parts are subject to change for improvement. Refer to Hitachi Power Tool Technical News for further information. CONTENTS Page 1. PRODUCT NAME ........................................................................................................................... 1 2. MARKETING OBJECTIVE ............................................................................................................. 1 3. APPLICATIONS ........................................................
1. PRODUCT NAME Hitachi 130 mm (5") Reciprocating Saw, Model CR 13VA 2. MARKETING OBJECTIVE There is increasing demand for a high-speed and powerful saber saw in overseas markets. The new Model CR 13VA, which features a powerful motor and a swing cutting action, has been developed to meet that market demand. The swing cutting action is a new technology, in which the saw blade is swung like a pendulum, regardless of whether the saw blade is mounted upward or downward.
-1. Selling Point Descriptions (1) Fast cutting speed The Model CR 13VA can cut various construction materials fast and efficiently thanks to the high-power motor whose maximum output is over 1000 W (Model CR 10V: 680 V). (2) Saw blade can be mounted and removed without the use of tools (patent pending) Generally, conventional saber saws required a blade holder and a bolt to secure the saw blade.
(3) Saw blade can be mounted in either direction, upward or downward The Model CR 13VA is convenient for cutting materials on the floor or near window frames, and also for plunge cutting on plywood panels because the saw blade can be installed upside down. < Cutting on the floor in two-by-four construction > < Plunge cutting on plywood panels > (4) New swing cutting action (patent pending) Two cutting systems, smooth "straight cutting" and efficient "swing cutting", can be selected with the change lever.
(5) Dust- and water-resistant triple-sealing construction The Model CR 13VA has a triple-sealing construction to protect from the large amount of dust generated when cutting construction materials, autoclaved lightweight concrete, etc. and also from waste water when cutting pipes. 1 Dust-resistant felt ring (with backup ring) It prevents dust from entering by way of the plunger (reciprocating shaft).
4-2. Descriptions of patent pending No.
5. SPECIFICATIONS 5-1. Specifications Capacities Max.
5-2. Optional Accessories The cutting speed of the Model CR 13VA is substantially higher than that of the current model, however, the conventional HCS blades may be broken in heavy applications such as house demolition, etc. To cope with this problem, the BI-METAL blades shown in Table 2 are provided. The BI-METAL blades are tough and rarely break since they are made by electron-beam welding together of two different types of steels.
(2) BI-METAL blades The blade numbers of BI-METAL blades in Table 2 are engraved in the vicinity of the mounting position of each blade. Select appropriate blades by referring to Table 2 and 3 below. Table 2: BI-METAL blades Blade No. Uses Thickness (mm) No. 101 For cutting steel and stainless pipes less than 60 mm in outer diameter 2.5 --- 6 No. 102 For cutting steel and stainless pipes less than 130 mm in outer diameter 2.5 --- 6 No.
6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. For USA Market Maker Model 1. Voltage V 2. Rated current A 3. Stroke inch 4. No-load speed /min. 5. Max. output W 6. Dimensions L inch H W 7. Net weight lbs. 8. Vibration dB 9. No-load noise dB 10. Features Variable speed Blade tool-less Base tool-less Front cover H I TA C H I CR 13VA 120 11.0 1-1/4 0 -- 2,800 1,070 18.1 6.5 4.1 8.8 126.0 91.0 *T&D CR 10V 115 6.5 1 700 -- 2,200 680 16.4 5.5 3.7 7.9 118.3 81.5 D Plastic & Rubber (Swing) P E S 10.
7. COMPARISONS IN CUTTING TIME The following test data should be used for reference purposes only since the cutting time may vary depending on the operating conditions such as the cutting function, pressing force, type of blade, etc. The graph shows the time (in sec.) required to cut a piece of each material. 7-1. Cutting Steel Pipes A steel pipe less than 42 mm (1.65") in inner diameter and 3.2 mm (0.13") in thickness HITACHI genuine blade No. 103 for cutting steel pipes Pressing force about 4 kgf (8.
7-2. Cutting Wood A piece of lauan 130 mm (5") in width and 43 mm (1.69") in thickness HITACHI genuine blade No. 121 for cutting wood Pressing force about 4 kgf (8.8 lbs.) Straight cutting Swing or orbital cutting Swing cutting CR 13VA Orbital cutting A Orbital cutting function is not provided. B Orbital cutting function is not provided. C Orbital cutting D E Orbital cutting function is not provided. F Orbital cutting 0 10 20 30 Cutting time (sec.
7-3. Cutting Wood with Saw Blade Installed Upside Down A piece of lauan lumber 130 mm (5") in width and 43 mm (1.69") in thickness Pressing force about 4 kgf (8.8 lbs.) HITACHI genuine blade No. 121 for cutting wood Straight cutting Swing or orbital cutting Swing cutting CR 13VA Orbital cutting function cannot be used. A Orbital cutting function is not provided. B Orbital cutting function is not provided. C Orbital cutting function cannot be used. D Orbital cutting function is not provided.
7-4. Cutting Operation for Long Blade Life The service life of a saw blade may vary depending on the operating conditions such as the type of cutting action, pressing force, etc. Observing the following instructions can lengthen the service life of a saw blade, for reference.
8. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Model CR 13VA Reciprocating Saw by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the Name Plate attached to each tool. 8-1.
9. REPAIR GUIDE 9-1. PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY Please follow the precautions below for disassembly and reassembly procedures. The circled numbers in the following figures and the [Bold] numbers in the descriptions below correspond to the item numbers in the Parts List. Prior to attempting disassembly or replacement of the saw blade, ensure that the power cord plug is disconnected from the power source. 1. Disassembly (1) Disassembly of Front Covers (A) and (B) [46] [26] section (Fig.
Loosen the Nylock Bolt (W/Flange) M6 x 35 [47] which secures the fan of the armature ass'y (approximately two turns). Remove the four Machine Screws (W/Washers) M5 x 60 [42] and then pull out the Gear Cover [31] from the main body. Remove the Nylock Bolt (W/Flange) M6 x 35 [47], then Second Shaft (A) [64] section and the Sub Shaft [57] can be removed from the Gear Cover [31].
(3) Disassembly of the blade mounting section (Fig. 5) Remove the Retaining Ring (E-Type) for D14 Shaft [2] from Plunger (A) Set [32] with a flatblade screwdriver. At this time, be careful that Spring (A) [19] is pushing against the retaining ring. Next, slide the Guide Washer [17] backward and remove the two Steel Balls D4.76 [15]. Move Holder Sleeve (B) [14] backward and adjust the position of the notch on Holder Sleeve (B) [14] (see Fig.
(5) Disassembly of the Second Shaft (A) [64] section (Fig. 7) Remove the Retaining Ring for D17 Shaft [60] from Second Shaft (A) [64]. While holding the side surface of the Recipro Plate [61], push the end surface of Second Shaft (A) [64] (parallel with the side surface of the Recipro Plate [61]) with a hand press and remove the Recipro Plate [61] in an assembled state.
(8) Disassembly of Handles (A) [74] and (B) [80] section (Fig. 10) Remove the six Tapping Screws (W/Flange) D4 x 25 [43]. Remove the Grip Cover [81] by pulling it backward and remove Handle (A) [74]. Then, the Switch Trigger [76] can be removed. 80 81 Fig. 10 (9) Disassembly of Handle (B) [80] and the Switch [75] section (Fig. 11) Disconnect the two internal wires coming from the Stator [73] and the two internal wires coming from the Cord [85] by loosening the small screw on the switch.
2. Reassembly Reassembly can be accomplished by following the disassembly procedures in reverse. However, special attention should be given to following items. (1) Press-fitting the Recipro Plate [61] ass'y into Second Shaft (A) [64] (Fig.13) Tool required: Special repair tool J-315 Mount the two Ball Bearings 6003VVCMPS2L [62] and the Retaining Ring for D35 Hole [63] to the Recipro Plate [61] to complete the assembly (recipro plate ass'y).
(3) Reassembly of the blade mounting section (Figs. 15, 16 and 17) Apply Doubrex 251 grease to the inner circumference of Holder Sleeve (B) [14] and the cam groove of Plunger (A) Set [32]. Mount Washer (E) [1], Thrust Bearing [21], Washer (D) [20], Spring (A) [19], Dust Washer [18], Guide Washer [17], Holder Sleeve (C) [16], Holder Sleeve (B) [14] and Holder Sleeve (A) [13] in the Plunger (A) Set [32] through the tip in order (Fig. 15).
(4) Press-fitting plunger (A) into the plunger sleeve (Figs. 18 and 19) Tool required: Special repair tool J-317 Apply Nippeco SEP-3A grease to the sliding portion of plunger (A) and insert it into the Guide Sleeve Ass'y [9]. Insert the Pin D6 [54] into plunger (A). Mount it to the special repair tool J-317 and press-fit it in the direction of the arrow as shown in Fig. 18. At this time, be careful not to gall the plunger sleeve. After reassembly, check that plunger (A) slides smoothly.
* Be careful not to damage Washer (F) [3]. (Fig. 21) Washer (F) has an oval shape to fit the inside of the Gear Cover [31]. Therefore, perform disassembly and reassembly so that washer (F) is properly aligned with the shape of the gear cover. Fig. 21 *Be careful of the direction of the Cord Clip [78]. (Fig. 22) Cord dia.: More than 6.4 mm, 8.5 mm or less Cord dia.: More than 8.5 mm, 10.8 mm or less Fig.
9-2. Lubrication (1) Nippeco SEP-3A grease Lip portion of the V-Ring [7] Inner circumference of the Swing Roller [53] Sphere portion of the Recipro Plate [61] Both sides of the Thrust Bearing [21] Inner circumferene of the Guide Sleeve Ass'y [9] and Metal (A) [8] Apply 45 g of Nippeco SEP-3A to the Gear Cover [31]. (2) Doubrex 251 grease Steel Ball D4.76 [15] Inner circumference of Holder Sleeve (B) [14] Cam groove portion of Plunger (A) Set [32] 9-3.
For stator ass'y, or for stator ass'y and noise suppressor For triac ass'y, or for triac ass'y and noise suppressor For stator ass'y For cord For cord Fig. 24 With noise suppressor type Terminal Armature Tube (D) Stator Dial resistor Red Triac ass'y Black Black M1 M2 R1 R2 Red Blue T2 Switch body T1 Noise suppressor 2 1 Tube (D) Cord Fig.
10. CONFIRMATION AFTER REASSEMBLY 10-1. Lead Wire Precautions When connecting lead wires, be very careful not to remove the insulation covering of each lead wire more than needed. Also, ensure that the lead wires are not pinched between the mating surfaces of the handle. 10-2. Insulation Tests On completion of disassembly and repair, measure the insulation resistatance and conduct dielectric strength test.
11.
LIST NO.
CR 13VA PARTS ITEM NO. 1 CODE NO. NO. USED 1 DESCRIPTION 318-484 WASHER (E) 2 318-453 RETAINING RING (E-TYPE) FOR D14 SHAFT 1 3 318-457 WASHER (F) 1 4 878-609 O-RING (S-24) 1 5 318-458 FELT WASHER 1 6 318-460 SEAL SLEEVE 1 7 318-459 V-RING 1 8 318-463 METAL (A) 1 9 318-462 GUIDE SLEEVE ASS'Y 1 PLUNGER SLEEVE 1 11 318-481 HOLDER PIN 1 12 318-483 SPRING (B) 1 13 318-478 HOLDER SLEEVE (A) 1 14 318-479 HOLDER SLEEVE (B) 1 15 959-149 STEEL BALL D4.
CR 13VA ITEM NO. 52 CODE NO. NO. USED 2 DESCRIPTION REMARKS 318-488 SWING RAIL 53 318-492 SWING ROLLER 2 54 318-491 PIN D6 1 HITACHI LABEL 1 56 600-3DD BALL BEARING 6003DDCMPS2S 1 57 318-475 SUB SHAFT 1 58 318-476 BEARING COVER (B) 1 59 949-216 MACHINE SCREW M4X10 (10 PCS.) 2 60 967-261 RETAINING RING FOR D17 SHAFT 1 61 318-466 RECIPRO PLATE 1 62 600-3VV BALL BEARING 6003VVCMPS2L 2 63 939-556 RETAINING RING FOR D35 HOLE (10 PCS.
CR 13VA PARTS * ITEM No. 85 * 85 CODE NO. NO. REMARKS USED 1 (CORD ARMOR D8.8) FOR USA DESCRIPTION 500-434Z CORD 500-455Z CORD 1 (CORD ARMOR D8.8) FOR CHNOR STANDARD ACCESSORIES ITEM No. 501 502 318-613 NO. USED SABER SAW BLADES NO.103 150L P.14 (5 PCS.) 1 312-831 CASE CODE NO. DESCRIPTION REMARKS 1 OPTIONAL ACCESSORIES ITEM No. 601 959-610 SABER SAW BLADES NO.1 (5 PCS.) NO. USED 1 602 958-182 SABER SAW BLADES NO.2 (5 PCS.) 1 603 958-183 SABER SAW BLADES NO.3 (5 PCS.
LIST NO. 0786 ELECTRIC TOOL PARTS LIST 2000 • 2 • 15 SABER SAW Model CR 13VA [For the U.S.A.
CR 13VA PARTS ITEM NO. 1 CODE NO. NO. USED 1 DESCRIPTION 318-484 WASHER (E) 2 318-453 RETAINING RING (E-TYPE) FOR D14 SHAFT 1 3 318-457 WASHER (F) 1 4 878-609 O-RING (S-24) 1 5 318-458 FELT WASHER 1 6 318-460 SEAL SLEEVE 1 7 318-459 V-RING 1 8 318-463 METAL (A) 1 9 318-462 GUIDE SLEEVE ASS'Y 1 PLUNGER SLEEVE 1 11 318-481 HOLDER PIN 1 12 318-483 SPRING (B) 1 13 318-478 HOLDER SLEEVE (A) 1 14 318-479 HOLDER SLEEVE (B) 1 15 959-149 STEEL BALL D4.
CR 13VA PARTS ITEM NO. 52 CODE NO. NO. USED 2 DESCRIPTION REMARKS 318-488 SWING RAIL 53 318-492 SWING ROLLER 2 54 318-491 PIN D6 1 HITACHI LABEL 1 56 600-3DD BALL BEARING 6003DDCMPS2S 1 57 318-475 SUB SHAFT 1 58 318-476 BEARING COVER (B) 1 59 949-216 MACHINE SCREW M4X10 (10 PCS.) 2 60 967-261 RETAINING RING FOR D17 SHAFT 1 61 318-466 RECIPRO PLATE 1 62 600-3VV BALL BEARING 6003VVCMPS2L 2 63 939-556 RETAINING RING FOR D35 HOLE (10 PCS.
CR 13VA STANDARD ACCESSORIES ITEM No. 502 CODE NO. 312831 551 NO. USED 1 DESCRIPTION CASE 8" BI-M ALLPURP Progressive Recip. Blade 1PC 1 REMARKS See Item No.677 OPTIONAL ACCESSORIES [ Available for the U.S. and Canadian Market only ] ITEM No. 651 725300 6" HCS WOOD 6TPI Recip. Blade 5PCS NO. USED 1 652 725301 9" HCS WOOD 5TPI Recip. Blade 5PCS 1 653 725302 12" HCS WOOD 6TPI Recip. Blade 5PCS 1 654 725310 6" BI-M WOODNAIL 6TPI Recip.