Operation Manual

63
Item
No.
Part Name Q’TY
1A Crank case ass'y 1
1 Ball bearing, 6202 2
2 Oil seal TC type 15 × 25 × 7 2
3Crank case F 1
4Crank case R 1
5Knock pin 2
6 Gasket, crank case 1
7 Hex. socket Head Cap Screw M5 × 30 4
7A Spring washer 4
8Piston 1
9Ring, piston 2
10 Pin, piston 10 × 30 1
11 Ring, snap 2
12 Crank shaft assy 1
13 Cylinder 1
14 Gasket, cylinder 1
15 Hex. socket Head Cap Screw M5 × 18 4
16 Spark plug BPMR6A 1
17 Woodruff key 3 × 13 × 5 1
18 Magnet Ass'y 1
18-1 Rotor, magnet (with IG coil) 1
18-2 IG coil 1
19 Spacer, Ig coil 2
20 Hex. socket Head Cap Screw M4 × 20 2
20A Spring washer 2
20B Plain washer 2
21 Hexagon nuts with fl ange 1
22A Wire, lead assy 1
23 Clutch assy 1
24 Clutch bolt 2
25 Clutch washer 8.2 × 18 × 1.2 2
26 Wave washer 10 2
27 Fan Cover Ass'y 1
27A Fan Cover Comp 1
27-1 Fan cover 1
27-2 Holder A 1
27-3 Holder B 1
27-4 Rubber, anti-vibration A 2
27-5 Rubber, anti-vibration B 1
27-6 Ball bearing 6202 2RZ 1
27-7 Circlips for holes-type A 35 1
27-8 Clutch drum assy 78 1
27-9 Circlips for shaft-type A 15 1
27-10 Hex. socket Head Cap Screw M5 × 25 2
27-10A Spring washer 2
27-10B Plain washer 2
27-11 Hex. socket Head Cap Screw M5 × 10 1
27-11A Spring washer 1
29 Hex.socket Head Cap Screw M5 × 20 4
29A Spring washer 4
31
Muffl er ass'y 1
31A Heat shield A wih Gasket 1
32A Gasket, Muffl er 1
33 Plain washer 2
34 Hex. socket Head Cap Screw M6 × 70 2
35 Hex. socket Head Cap Screw M5 × 12 1
35A Spring washer 1
35B Plain washer 1
36 Hex. socket Head Cap Screw M5 × 16 2
36A Spring washer 2
36B Plain washer 2
37 Muffl er cover 1
39 Gasket, insulator 1
40 Insulator 1
Item
No.
Part Name Q’TY
41 Hex. socket Head Cap Screw M5 × 25 2
41A Spring washer 2
41B Plain washer 2
42 Gasket, carburetor 1
43 Carburetor 1
44 Cleaner body Ass'y 1
44-1 Cleaner Body 1
44-2 6.5 spacer 1
44-3 Choke lever 1
45 Wave washer 8 1
46 Spit back shield 1
47 Cross recessed pan head screw PS M5 × 58 2
48 Air fi lter element 2
49 Cleaner Cover Comp 1
49-1 Cover, Cleaner 1
49-2 Knob, cover 1
50 Top cover (with spacer) 1
52 Cross recessed pan head screw PS M5 × 14 1
53 Fuel tank Ass'y 1
53-1 Fuel tank Comp 1
53-2 Pipe, return 1
53-3 Pipe, intake 1
53-4 Grommet 1
53-5 Clip , pipe 1
53-6 Filter Assy, Fuel tank 1
53-7 Tank cap comp 1
53-7-1 Tank cap 1
53-7-2 Holder, valve 1
53-7-3 Valve, fuel cap 1
53-7-4 Gasket , fuel cap 1
53-7-5 Cap, holder 1
53-7-6 Strap, fuel cap 1
53-7-7 Valve B, fuel cap 1
53-7-8 Filter, fuel cap 1
54 Engine stand 1
55 Spacer fuel tank 1
56 Hex. socket Head Cap Screw M5 × 25 1
56A Spring washer 1
56B Plain washer 1
57 Hex. socket Head Cap Screw M5 × 20 2
57A Spring washer 2
57B Plain washer 2
58 Recoil starter ass'y 1
59 Hex. socket Head Cap Screw M5 × 20 4
59A Spring washer 4
59B Plain washer 4
60 Pulley assy 1
61 Hex. Nut style3 1
000Book_CG40EAS(P)_WE.indb 63000Book_CG40EAS(P)_WE.indb 63 2011/01/13 9:38:022011/01/13 9:38:02