Evolution 4000 Environmental Controller Hired Hand Manufacturing, Inc. 1759 County Road 68 PO Box 110 Bremen, Alabama 35033 Part No.
Table of Contents Section Title Page 1. Warranty ........................................................................................................................................................ 4 2. Warnings ....................................................................................................................................................... 5 3. Ratings and Specifications ................................................................................................................
7.9.1 On/Off Stage Details .................................................................................................................... 40 7.10 Variable Stage Outputs ......................................................................................................................... 41 7.11 Stage Properties .................................................................................................................................... 42 7.11.1 Heat Properties ...............................
Limited Warranty 1. Warranty The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier.
2. Warnings Warning! Maximum operating temperature of controller is 50° C (122° F). Use adequate ventilation to reduce the risk of overheating of controller! Warning! When this controller is used in a life support heating and ventilation system where failure could result in loss or injury, the user should provide adequate back-up, or accept the risk of such loss or injury! Part No.
3. Ratings and Specifications HHI Part Number Model Power Supply Stage Output ROOM TEMP 6607-8220 EV-4000 40 Stage Controller 120/230 VAC 50/60 Hz 1-1/2 HP @ 240 VAC Minimum 32°F/0°C; Maximum 122°F/50°C NOTE: Room Temperature Must Be Kept Between 32°F/0°C and 122°F/50°C. EVOLUTION 4000 DIMENSIONS 23.75” 9.75” 16.25” 32.25” Part No.
4. Introduction The Evolution 4000 Controller is the newest member of Hired-Hand's environmental controller line. The Evolution 4000 Controller has the same operational features as the 3001 except the 4000 has the following NEW features/capabilities: • Stage capability is now increased to 40 stages; Consolidated inside one control box. The Evolution 4000 Controller can be expanded up to 56 stages using a EV-16 Expansion Module (p/n: 66078016).
5. Evolution Front Panel The Evolution 4000 Controller cover is divided into two main areas. The main control user interface is located on the top-half of the panel and contains the Main Display, Editor and Navigator user interface controls. The Stage Switches are located on the bottom-half of the front panel. The Navigator is used to select the information to be displayed in the Main Display.
5.1 Navigator Panel The Navigator buttons are used to select a controller function. Press up or down button to toggle between functions. LED (light emitting diode) lights when a function is selected and the associated data is displayed in the Main Display. Light Emitting Diode Indicator Up Select Button Down Select Button Function Modes System Select Button System Modes 5.1.
5.2 Editor Panel The Editor buttons are used to select functions that appear in the Main Display screen. The arrow buttons are used to scroll to variables that appear within the current screen of the Main Display. The plus (+) and minus (-) buttons are used to change or modify a variable's value. The Enter button is used to link to a new display screen of a selected variable. NOTE: To return to the main function screen, press either Up (S) or Down (T) Navigator button.
5.2.2 Page UP/DOWN The Page UP/DOWN button can be used to quickly scroll through pages/screens of information at a time instead of scrolling one line at a time. The Page UP/DOWN button is located in the front panel Editor section. After displaying the last line of information, pressing the Page UP/DOWN button once more will jump back to the top line of information. Page Up/Down Button 5.2.
5.3 Stage Switch The stage LED indicator lights when a stage is active. The stage switch is used to select Auto operation, On, or Off. If switch is in Auto position, the stage operation is controlled by the controller. That is, the stage may turn on and off according to settings selected from the Main Display screen. If switch is in the On position, a stage is On continuously. If switch is in the Off position, a stage is Off with the exception of Back-Up conditions.
5.4 Status Display The following is an example of Main Display screen displaying a portion of the standard Alarm status screen. The Main Display screen displays both status and programming screens. To change parameter: Select parameter using editor arrow keys. Use + and - keys to change value. TEMPERATURE (1)High Temp (2)Low Temp LIMIT 85.0° 85.0° 65.0° STATUS OK OK " LAST ALARM 08/15-10:36p 08/10-03:36p PRESSURE (3)Cycle Press (4)High Press (5)Low Press LIMIT 0.04 0.15 0.
6.1 Current Conditions – MAIN SYSTEM The current environmental conditions of the building are shown here. Below is a table describing the variables that can appear in the Current Conditions status screen. The numbers in brackets e.g. (1) refer to the descriptions below the sample screen displays. (1) Growout Day – The current day in the growout period. The Current Conditions LED on the Navigator panel will blink if the growout day is later then the current date.
6.2 Target Conditions – MAIN SYSTEM The current target environmental conditions of the building are shown below. The specific Target Conditions screen features and setting options will depend on whether Optimum Mode is ON or OFF. Examples and details for both the Standard screen and Optimum screen are shown in the following two subsections. 6.2.1 Target Conditions - Standard Screen With Optimum Mode OFF (1)Target Temp = (3)Target Press = (5)Tunnel Press = 0.04 wc 0.
6.2.2 Target Conditions – Optimum Screen With Optimum Mode ON The target conditions screen shown below represents the display and options when the Optimum Mode is turned On. Refer to Section 7.1 for turning the Optimum Mode On or Off and Section 7.7.2 for the Optimum Mode Growout Curve. Optimum Settings (1)Target Temp: Adjustments 77.5° (2)Adjust = +0.0° (3)Optimum Run%: 10% (4)Adjust = +00% (5)Target Press: 0.04 wc (6)Tunnel = 0.
6.3 Timers & Clocks – MAIN SYSTEM The Minimum Vent status screen display: (1)Light Schedule (3)MINIMUM (4)Cycle= (5)Min1%= (6)Min2%= (7)Var%: TIMERS: 5 m ( 300s) 40% ( 215s) 20% ( 108s) 20% ( 108s) (11)VARIABLE TIMER: (12)Sensors = Outside(13)Max Run % = 65% (15)Min Run % = 20% (17)COOL TIMER: (18)Max Run % = 100% (20)Min Run % = 55% (2)Feed Schedule (8)VARIABLE SPEED: (9)V1 Min%= 50%( 55%) (10)V2 Min%= 40%(100%) NOTE: Run Time in seconds (14)Max Temp = 85.0° (16)Min Temp = 70.
(17) Cool Timer: Cool timer is also allowed a different timer cycle if needed. This can be used for foggers or cool cell systems. (18) Max Run - The Cool Timer Maximum Run Time percentage. 6.4 (19) Cycle - Cycle Time in Minutes. Cool timer is also allowed a different timer cycle if needed. This will be used for foggers or cool cell systems. (20) Min Run - The Cool Timer Minimum Run Time percentage.
STAGE CONDITIONS SCREEN EXAMPLE: (1)Stage Properties # STATUS MODE RTEMP 1 On Attic Open 2 Off Attic Close 3 Off Vent Open 4 On Vent Close 5 Off Tunnel 1 Open 6 On Tunnel 1 Close 7 Off Tunnel 2 Open 8 On Tunnel 2 Close 9 Off Natural 1 Open 10 On Natural 1 Close 11 On Light 12 On Light 13 Off Feed 14 Off Feed 15 Off Heat 86.0° 16 Off Heat 86.0° 17 Off Heat 86.0° 18 Off Heat 86.0° ----------TARGET 19 Off Cstir 86.0° 20 Off Cstir 86.0° 21 Off Cstir 86.0° 22 Off CNeg 86.0° 23 Off CNeg 86.0° 24 Off CNeg 86.
6.4.1 Inlet Conditions The Inlet Conditions part of the Stage Conditions screen is used to control Power Trak operation for power ventilation. U1 is normally for baffle boards and U2 controls tunnel inlets. Stage Properties (1)# (2)STATUS 1 On 2 Off (3)MODE (4)RTEMP Vent Open Vent Close (5)ON " (6)OFF (7)TIME Apply Vent Label to cover label. Refer to Section 9.11. (1) #- Each Inlet will use a pair of stage banks.
6.4.2 On/Off Stages The On/Off stages are used for devices that do not need a variable speed capability. This portion of the Stage Conditions screen shows how the On/Off Stages and are set. " . . . . (1)# (2)STATUS TUN OFF 1 On 2 On . . ----------. . 40 On (1) # - . . . . (3)MODE (4)RTEMP CTUN 79.4° Light Cstir 79.6° . . (8)TARGET . . Cstir 79.6° Identifies the On\Off stage number or Tunnel and lists them in the order of priority. Tunnel is not a stage like the Stage Master and Vent Master.
6.4.3 Natural Ventilation Stages Natural Ventilation stages are used to open and close side curtains to allow natural ventilation. (1)# . . . . U1 U2 U1 U2 . . (2)STATUS . . . . On On Off Off . . (3)MODE . . . . NAT1 CLOSE NAT2 CLOSE NAT1 OPEN NAT2 OPEN . . . . (4)RTEMP . . . . 73.0° 73.0° 73.0° 73.0° . . (5)ON . . . . 72.0° 72.0° 74.0° 74.0° . . (6)OFF . . . . CLOSED: CLOSED: CLOSED: CLOSED: . . " (7)TIME . . . . NO NO NO NO Apply Vent Label to cover label. Refer to Section 9.11.
6.5 Historical Data – MAIN SYSTEM This screen provides access to historical data. Highlight the selection and press the ENTER button on the EDITOR panel. Select and Press ‘Enter’: Alarm Log Room Temperature Stage RunTimes Humidity Water Usage #1 Water Usage #2 Ventilation Mode Feed History 6.5.1 Alarm Log This screen shows the list of the past 20 alarms and status information starting with the most recent occurrence. (1) Alarm Description – The alarm ** Alarm Log ** " problem area.
6.5.2 Stage Run Times This screen shows the length of time in hours (1)Stage (2)Current Day (3)Previous Day " and minutes that the individual stages have run, 1 2:24 2:24 on the current day and previous day. 2 2:24 2:24 (1) Stage – Identifies the stage number. . . . . . . (2) Current Day – The length of time in hours 16 2:24 2:24 and minutes that the stage has run on the current day. (3) Previous Day - The length of time in hours and minutes that the stage has run on the previous day. 6.5.
6.5.6 Feed History This screen shows the estimated daily amount of feed used and the (1)Day (2)Usage (3)Auger1 (4)Auger2 total time that the feed line motors (5)Status On On 41 2100 lb 4:10 9:10 have been running. 40 2000 lb 3:00 8:00 (1) Day – The specific day in the . . . . growout period. Values = 35 1500 lb 3:00 8:00 . . . . 1 to 99 days. . . . . (2) Usage – The amount of feed 24 1000 lb 1:30 6:30 used from Bin #1 and Bin . . . . . . . . #2 combined for each day 1 150 lb 1:10 6:10 of growout.
(1) High Temperature Limit & Status - The high temperature setting at which the alarm relay will activate. See Section 6.6.1. (2) Low Temperature Limit & Status - The low temperature setting at which the alarm relay will activate. See Section 6.6.2. (3) Cycle Pressure Limit & Status - The pressure setting at which the alarm relay will activate provided the pressure differential is not seen during the timer period.
Possible Reasons for High Temperature False Alarm Conditions: • If the same sensor causes multiple alarms, check the location of the sensor and wiring for possible damage. Also insure that the limit is properly set for the target and room temperature. 6.6.2 Low Temperature Alarm Details The Low Temperature Alarm Details lists the settings for the alarm and the last time the alarm was sounded and the cause of the alarm.
• High Static Pressure due to lack of inlet opening. NOTE: Due to the nature of these errors, the control tunnel enable must be reset in order for the control to re-enter tunnel. Be sure to check the cause if this is a reoccurring problem. 6.7 Program Set-Up The Program Setup screen is used to select all of the Programming screens. Highlight an entry and press the ENTER button. See the next section of this manual for a description of the programming screen. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
6.8 Current Conditions – AUXILIARY SYSTEM The Current environmental Conditions of the Auxiliary System are shown here. The Auxiliary System is typically used to monitor the temperature and humidity of a separate room which is typically an egg/cooler room in certain applications. The numbers in brackets e.g. (1) refer to the descriptions below the sample screen displays. (1) Temp – The current temperature for the Auxiliary Room. (2) Target – Target Temperature for the Auxiliary Room.
6.10 Alarm Status – AUXILIARY SYSTEM The Alarm Status of the Auxiliary System is shown here. This screen shows the High temperature, Low Humidity, and also the System Status for the Local Network and Cooler Sensor. For the High temperature and Low Humidity, the current Alarm Limits are shown. For all entries the STATUS and the LAST REPORTED alarm or error are indicated.
NOTE: This is the timer percentage of the Evolution Back-Up system. This setting is set in the Back-Up system. If the Back-Up fails to communicate with the Evolution 4000 control the Back-Up will display an LnE. At this point the Back-Up will take over minimum ventilation by running all Cool 1 circuits on this timer. This percentage is how long the fan will run out of five minutes. (5) Cycle 5 Minutes –The cycle time of the back-up stages is 5 minutes.
7.2 Network Status The Network Status shows the installed Evolution Stages and the Back-Up. The ENABLED indicator shows if the stage is enabled and the STATUS indicates OK or Failed. (1) Modules – The Evolution modules (1)MODULES (2)ENABLED (3)STATUS that can be installed will appear EV-INPUT/OUTPUT Yes OK here. EV-INPUT/OUTPUT - This EV-8(1-8) Yes OK is the PCB194 back board of the EV-8(9-16) Yes OK EV-8(17-24) Yes OK Evolution 4000.
(5) Ring Height - Feed Bin #1 ring height = Measurement from the top/center of one ring to the top/center of the next ring. (6) Feed wt - Feed Bin #1 feed weight = The feed weight is calculated by using the entered bin size information and the current feed level module results. (7) Bin ht - Feed Bin #1 bin height = The bin height is calculated by using the entered bin size information.
7.6 Natural Ventilation Natural Ventilation options are: (1) Allow Natural Ventilation – Yes or No. This must be (1)Allow Natural Ventilation = No set to yes before the (2) (3) (4) control is allowed to enter Current Cool Warm into natural ventilation.
7.7 Growout Curve The Growout Curve is used to adjust the temperatures and/or minimum vent requirements automatically by the grow-out day. The specific Growout Curve screen features and setting options will depend on whether the Optimum Mode feature is turned ON or OFF. The Optimum Mode feature is selected by entering “Program Setup” and then “General Settings”. Refer to Section 7.1. 7.7.1 Growout Curve With Optimum Mode OFF (1) Number of Points –Select 2 through 10 points.
(6) Point –This table identifies the specific points. You are allowed up to 10 points at which you can change the target at these points. This allows you to keep the same target for a couple of days and then start ramping down. When the target temperature changes in the Target column, that target will start the day that is in the Growout day column. (7) Day – The day of growout that starts the set Target Temp. (8) Target – Set the specific target temperature for each of the growout days.
(5) (6) (7) (8) (9) (10) (11) (12) (13) Target Temperature Differential – When enabled, this feature will adjust the target temperature either higher or lower by the selected number of degrees during the selected time of day. a. Enabled – Select Yes to enable or No to TARGET TEMPERATURE DIFFERENTIAL disable Target Temperature (a)Enabled = Yes (b)Target Adjust = +5.0° Differential. (c)Adjust Between 11:00a and 1:00p b. Target Adjust – The desired degrees above or below the Target Temperature. c.
EXAMPLE OF Heat Adjust Target Tunnel Adjust Part No.
7.8 Tunnel Ventilation The Tunnel Setup screen sets the parameters necessary to operate in the Tunnel mode. (1) Target – Displays the target temperature of the building. **TUNNEL SETUP**((1)Target = 75°) (2) Tunnel Enabled – Select either Yes (2)Tunnel Enabled = ON or No to enable or disable going into the Tunnel mode. Tunnel (3)Sensors Temperature (3) Sensors – The user is given the On (4)---54321 (5)85.0° choice as to what sensors will Off (6)-----3-1 (7)80.
(3) Sensors – The sensors which may be used to control the ON or OFF point of a stage. Sensors 1 thru 8 may be selected or unselected for each stage. The specific stage will operate from the selected sensor/sensors. Active sensors will be indicated by a number starting with #1 from right to left. Inactive sensors will be indicated by a - or hyphen. When "outside-" is displayed, the outside sensor is active. To use sensors 1,2 and 3, "-----321" should be displayed.
7.10 Variable Stage Outputs (1) Target – Displays the target temperature. (2) # - Identifies the Variable Stage unit below. **VARIABLE STAGES**((1)Target: 77.5°) (2)# (3)SENSORS (4)MODE (5)MaxON (6)MinON (7)CURVE (8)TIME 1 -------1 Light Ramp 2 -------1 Cstir 76.2° 74.0° Fan 4 None NOTE: Highlight and press ENTER to bring up details on each stage. (3) Sensors –The selected sensor(s) to operate. Active sensors will be indicated by a number starting with #1 from right to left.
7.11 Stage Properties The Stage Properties screen is where you link to set up specific parameters for the heating and cooling modes. Stage Properties gives you a definition of how a stage will operate and allows you to add additional variables to some of the properties. (1)Heat Properties – See Section 7.11.1 (2)Cool Stir Properties – See Section ** Stage Properties ** 7.11.2 (3)Cool Negative Properties – See (1)Heat Properties Section 7.11.
7.11.4 Cool Negative Tunnel Properties There are no additional parameters that can be set under this property display. ** Cool Negative Tunnel Properties ** These stages typically operate endwall fans since they are allowed to operate during both Power and Tunnel Ventilation. 7.11.5 Cool Tunnel Properties ** Cool Tunnel Properties ** The Cool Tunnel Properties These stages typically operate endwall fans provide for setting override only needed for tunnel Ventilation.
7.11.6 Cool Evaporative Properties Cool Evaporative Properties allow for setting several override functions. Take note when setting the properties. All options must be true before the stage is allowed to operate. For example if all options are set to Only While, then all options will have to be true or in the range before the stage is allowed to operate. ** Cool Evaporative Properties ** " (1) Only Operate During Tunnel These stages typically operate Vent –Setting this to “Yes” Evaporative Cooling Systems.
7.12 Setup Feed Clocks The Feed Clock Setup establishes the parameters necessary to enable automatic feed control functions. (1) Feed Cycle Light Override – Turns the lights to a set intensity while running the feed **FEED CLOCK SETUP** (1)Feed Cycle Light Override = No program. (2)Feed Cycle Light Intensity = 25% (2) Feed Cycle Light Intensity – Sets the light intensity percentage to occur during the feed (3)Growout Schedules Used by Ramp = 1-4 (4)Schedule (5)START DAY cycle.
7.13 Setup Light Clocks The Light Clock Setup establishes the parameters necessary to enable automatic control of the house lights. On each Schedule you will need to program a start day of when you want **LIGHT CLOCK SETUP** the control to start using this schedule. Then you will need to set the number of on/off cycles. (1)Feed Cycle Light Override = No (2)Feed Cycle Light Intensity = 25% This is how many times the light clock needs to come on in a 24-hour period.
(1) Seasonal Programs – Select Program 0, 1 or 2 for the current operating program. This selection can also be used to COPY FROM the Seasonal Program number to the selected program number shown in the item 3 below. (2) Program Name – The program name can be changed to include a special title, letters, numbers, and characters up to 8 digits in length. (3) Copy to Program – Enter the COPY TO program number (0, 1, or 2).
(12) Soft Resets - For HHI Use Only. Indicates that the control is sensing environmental problems which can cause controller malfunctions. (13) Voltage Resets - For HHI Use Only. (14) Hard Resets - For HHI Use Only. (15) Analog and Digital Input Status – For HHI Service Technician Use ONLY. A/D Readings: These values will be used to troubleshoot your controller by a qualified service technician in the event that a problem occurs with your PCB194 I/O board or connected analog and digital input devices.
7.16 SD Card Operations 7.16.1 Save/Load Programs Saving one controllers program settings and downloading those settings to another controller is easily achievable using a SD memory card. Insert the SD card into the PCB197 Control Board and refer to the Load and Save instruction screens for step-by-step details. Notice that specific settings as shown will not be copied and must be reverified.
WARNING: The following settings are not included as part of the program loaded from the SD card and will need to be verified: Date, Day, Time, Vent Anticipation (Time before fan starts & Time after fan starts), and HHNet Address. The following settings are loaded from the SD Card but should be reviewed to ensure that the settings are correct for your current setup and livestock age: Tunnel Enabled, Backup Enabled, & Sensor Setup.
7.16.2 Update Controller Software Version Software upgrades to the main PCB197 control board are downloadable using a computer, SD Card Reader, and a SD memory card. The software upgrade files may be obtained from the local dealer, distributor, or representative. Requirements: The following items are required to update the EV4000 PCB197 control board software: • SD Card (Any common/standard size; 1 Meg or larger. FAT16/32 file system.) • PC with SD Card Read/Writer Instructions 1.
Update Software Instruction Screens ** SD Card Operations ** Save/Load Programs Load Program from SD Card Save Program to SD Card Update Controller Software Version Evolution Software Update Select HERE if you wish to run the System software updater. You must have An SD card with the updated software inserted into the Evolution SD card socket. Evolution Software Update ** PASSWORD PROTECTED ** You must enter the current controller password to continue. Press the ENTER button to proceed.
8. ALWAYS Back-Up Setting This is a new setting for relays introduced in the EV4000. It is used if the EV4000 power is lost. In this case, these stages will turn “ON” (if an Evolution Back-Up System is present). Therefore, this is a good setting for light, feed, or even fans that you would like to turn on in case of a failure. Operation of these outputs could be controlled using the breaker box. EV4000 PCB190 Stages Relay Card Part No.
9. Wiring Diagrams 9.1 Inside the Evolution 4000 Enclosure View of Enclosure Door Assembly Bottom Assembly Display (6407-6058) PCB194 Input/Output Board (6407-1623) PCB197 Control Board (6407-1619 ) PCB191 Stage Switch Boards (6407-1614) PCB198 Power/Isolation Board (6407-1621 ) PCB190 Stage Relay Boards (6407-1612) and Stage Connections HIGH VOLTAGE SECTION WARNING! Keep All Low Voltage Wires Such As Sensors, Network, & Backup, Curtain Aux Switches Separate From AC Wires! Part No.
9.2 Voltage Selection Internal Wiring for the EV4000 Controller 230 VAC Wiring Jumper Connection Required For 230 VAC Power WARNING!! Ensure The Internal Voltage Selection Wiring Is Connected As Required BEFORE Power Is Applied To The Controller. 115 VAC Wiring Jumper Connection Not Required For 115 VAC Power The EV4000 controller is factory prewired for 240 VAC.
9.3 Setting Address Switches & LEDs on PCB 191 Stage Board PCB 191 – Stage Switch Board Inset B Inset A Inset B: Light Emitting Diode (LED) Indicators D12 - Power (MultiColor LED) ORANGE Both Relay & Logic Power are present. RED Relay Power ONLY is present. D11 - Board Status (MultiColor LED) GREEN Receiving Data RED Transmitting Data ORANGE Error D11 Inset B D12 Inset A ON SWX 1 LOCAL NET ADDRESS 1 2 3 DIP Switch Settings Stage Address Assignment No. 1 No. 2 No.
9.4 Connecting Temperature Sensor to Evolution 4000 PCB 194 Inset A Inset A WARNING! NOTE: Other sensors are connected similarly. LOW VOLTAGE! Keep Separate From High Voltage Wires! Warning! Tape Shields To Prevent Bare Wires From Touching! Part No.
9.5 Connecting Static Pressure Sensor to Evolution 4000 WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Remote Static Pressure Monitor Prewired Connections PCB 198 Part No.
9.6 Connecting Humidity Sensor to Evolution 4000 PCB 194 Inset A Inset B Inset A WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset B Wire Colors Will Depend On Customer Supplied Cable. Refer to 4802-5103 for Additional Humidity Sensor Wiring & Assembly Instructions. Part No.
9.7 Connecting HHnet PC Network to Evolution 4000 PCB 198 WARNING! Inset A LOW VOLTAGE! Keep Separate From High Voltage Wires! HHnet: Light Emitting Diode (LED) Indicators D7 - RCV (Green LED) Inset A GREEN HHnet Receiving Data D8 – TRMT (Red LED) RED HHnet Transmitting Data 9.8 Connecting Alarm Device to Evolution 4000 PCB 198 N.O. for Parallel Alarm connection Inset A WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Red LED ON Controller has an Alarm Condition. Inset A N.C.
9.9 Connecting Water Meter to Evolution 4000 PCB 194 Inset A Inset A Water Meter #1 Inset B Inset B WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Water Meter #2 Part No.
9.10 Connecting Stage Jumpers of Evolution 4000 Pictured at below is the 10 stage relay boards consisting of four stage relays per board and the associated stage jumper for each relay. The stage jumpers are labeled ALWAYS, COOL 1, COOL 2, COOL 3, and HEAT. Location of the jumper places the stage in one of these five modes, or if the jumper is NOT inserted, the stage is NOT placed on Back-up.
9.11 Applying Inlet Stage Labels to the Evolution 4000 Cover Label The Stages user interface below shows the toggle switches for controlling the 40 stage relay boards. Stages may be set/programmed as inlets to control vents & curtains. When the Manual/Auto toggle switch is placed in Auto position, inlet opens and closes according to programmed instructions. Use the Open/Close toggle switch to manually open or close inlet when Auto/Manual toggle switch is placed in Manual position.
9.12 Connecting the PowerTrak to the Evolution 4000 Evolution 4000 Inset A Apply Vent Label to cover label. Refer to Section 9.11. WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Inset A Vent Connections PCB191 Relay Board Inset B Close Open AC IN COM HOT NEUT. GND. CLOSE IN OPEN IN HOT OUT CONTROLLER COM AUX SWITCH LOWER COM UPPER PowerTrak NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected to "OPEN" and "CLOSE" terminals.
9.13 Connecting the PowerTrak and S-3 Back-Up to the Evolution 4000 Evolution 4000 R WARNING! • Keep High Voltage (Or AC) Separate From Low Voltage Wires! • Do not perform modifications or wiring with voltage applied! Secondary Sensing System Apply Vent Label to cover label. Refer to Section 9.11.
9.14 Connecting the PowerTrak Power Auxiliary Switches to Evolution 4000 PCB 194 Inset B Inset C Inset A WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Tunnel Auxiliary Input Inset C Inset B Vent Auxiliary Input Close COM Open Close AC IN COM HOT NEUT. GND. CLOSE IN OPEN IN HOT OUT CONTROLLER Open AUX SWITCH LOWER COM UPPER PowerTrak See Note below NOTE: Vent auxiliary connects the same as tunnel auxiliary. NOTES: 1.
9.15 Connecting PowerTrak Natural Auxiliary Switches NV#1 & NV#2 to Evolution 4000 PCB 194 WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Inset B Inset A Natural Auxiliary Input Inset B HOT NEUT. COM U1 Close AC IN COM GND. CLOSE IN OPEN IN HOT OUT CONTROLLER U2 Close AUX SWITCH LOWER COM UPPER PowerTrak NOTE: Natural auxiliary NV#1 connects the same as NV#2.
9.16 Connecting PowerTrak Natural Auxiliary Switches NV#3 & NV#4 to Evolution 4000 PCB 194 WARNING! LOW VOLTAGE! Keep Separate From High Voltage Wires! Inset A Inset B Inset B Inset A Tunnel Auxiliary Input used as Natural Auxiliary NV#4 Inset B HOT NEUT. COM U4 Close AC IN COM GND. CLOSE IN OPEN IN HOT OUT CONTROLLER U3 Close AUX SWITCH LOWER COM UPPER PowerTrak NOTE: Natural auxiliary NV#4 connects the same as NV#3. NOTES: 1.
9.17 Evolution 4000 Power Connection Connecting Power from Breaker to a Heat Stage And a Cool Stage in the Evolution 4000 Terminal Blocks for Stage connections NOTE: Example above shows how to wire stages to heating & cooling equipment. Stage numbers are shown on label affixed to Cover over Relay Board area. WARNING! Keep High Voltage (Or AC) Separate From Low Voltage Wires! Part No.
9.18 Connecting Local Network & Backup to the Evolution 4000 WARNING! LOW VOLTAGE! Keep Low Voltage Wires Separate From High Voltage Wires Warning! Tape Shield To Prevent Damage! NOTE: Harness to connect Local Network and Back-up together are connected & included in the Back-up and 16 Stage Expansion units. Part No.
10. Temperature vs. Sensor Resistance Table The following chart gives the resistance when measured between the white and black sensor wires at a given temperature. To check a sensor, first know the temperature in the area, then use a multi-meter to check the resistance. A to D Resistance Value K Ohms Temp Temp A to D Resistance (F) (C) Value K Ohms Temp Temp A to D Resistance (F) (C) Value K Ohms Temp (F) Temp (C) 196 32.654 32.0 0 156 15.714 59.0 15 118 8.59 83.3 28.
11. Label Quick-Reference Information The following label is applied on the stage relay section cover. Notice that this label provides various quickreference information such as LED status descriptions for troubleshooting the controller and individual circuit boards, includes an area for writing-in equipment and backup stage information for all 40 stages, points out the location of the stage relay connections, electrical information, and most of the main replacement part numbers. Part No.
12.
20 pin Cable Assy, PCB197194-198 (1903-5063) Display Backlight Wires (Attached to Display) Display Mounting Nuts (1001-1463) Display Cable (Included w/Display) Software SD Card Slot Pressure Module (3591-2252) 4 AMP 5mmX20mm SlowBlow Fuse (3010-2990) PCB194 I/O Software (3701-6084) Display 6407-6058 3-wire Cable Assy, PCB198 To Press. Mod.
Circuit Boards (*Refer to Section 9.1 for board locations) 6407-6058 /EV-3001/EV4000 Display-White (LCD Only) 6407-1612 /PCB190 EV4000 Relay Bd w/QA 6407-1614 /PCB191 EV4000 SwitchBd w/QA 6407-1619 /PCB197 EV4000 Cntrl Bd w/QA 6407-1621 /PCB198 EV4000 PWR w/QA 6407-1623 /PCB194 EV4000 I-O Bd w/QA Chips N/A EV4000 Software Update Files for PCB197 Control (**Contact Local Dealer/Distributor/Rep.) 3701-6083 PIC EV4000 EV8 Rev x.xx (For PCB191 Boards) 3701-6084 PIC EV4000 I/O Rev x.
Replacement Harnesses and Cables (Transformer/AC Power Connections) 230 VAC Wiring (1901-6508) (1901-6509) (1901-6510) (1901-6507) Jumper Connection Required For 230 VAC (1901-6511) Power (1903-5065) (1901-6506) WARNING!! Ensure The Internal Voltage Selection Wiring Is Connected As Required BEFORE Power Is Applied To The Controller.
CONN 2pin Mini Jumpers (3006-2984) CONN TBLK 10pos IDC (3006-5133) CONN TBLK 4pos IDC (3006-5129) CONN TBLK 8pos 5mm (3006-5130) CONN TBLK 18pos IDC (3006-5137) CONN TBLK 12pos IDC (3006-5135) CONN TBLK 8pos IDC (3006-5132) Terminal Blocks & Jumpers 3006-5129 CONN TBLK 4pos IDC (On PCB194) 3006-5130 CONN TBLK 8pos 5mm (On PCB194) 3006-5132 CONN TBLK 8pos IDC (On PCB194) 3006-5133 CONN TBLK 10pos IDC (On PCB194) 3006-5135 CONN TBLK 12pos IDC (On PCB194) 3006-5137 CONN TBLK 18pos IDC (On PCB
Tools 0605-0107 TOOL PLCC Extraction Tool (For Removal of Chips) Manuals 4801-5338 MANUAL EVOLUTION 4000 40 Stage Controller 4801-5328 MANUAL Temp Sens Junction Box 4801-5309 MANUAL EVOLUTION BACK-UP 4801-5315 MANUAL EV-Variable drives 4801-2997 MANUAL Secondary Sensing System 4801-3001 MANUAL Secondary Sensing System Expansion 4801-2998 MANUAL Feed Management 4801-2995 MANUAL 900SS Wireless 4801-2996 MANUAL HHI Repeater 4801-5152 EV High Temperature Monitor Application Notes 4809-0010
Notes Part No.
Hired-Hand, Inc. Poultry House Layout and Specification 1. House Specification Building Size Name: Vents Legend Stage Equipment 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. Sensors S Main B Backup A Alarm Equipment O Brooders F Fans H Heaters T Tunnel Machine V Vent Machine * Indicates distance from end wall on equipment * Mark fans with size and number Inlet Size HIRED-HAND, INC.
Hired-Hand, Inc. Poultry House Layout and Specification 2. Stage Programming Target _____ Stage Sensors On Point Off Point Mode Timers 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. Modes: Heat, Cool Stir, Negative, Negative Tunnel, Tunnel, Feed, Lights Timers: Minimum 1, Minimum 2, Variable, Cool Part No.
Hired-Hand, Inc. Poultry House Layout and Specification 3. Temperature Curve Target Growout Day 4. Static Pressure Settings Vent Inlet Static Pressure _____ Pressure Ramping off of Outside Temperature Pressure _____ at _____ High Temperature. Pressure _____ at _____ Low Temperature. Vent Delay _____ (seconds) Vent Anticipation _____ (seconds) 5. Minimum Vent Timer Cycle _____ (minutes) Day Timer % Stages 6.
Hired-Hand, Inc. Poultry House Layout and Specification 7. Lighting Program Day 8. Day On Time Run Time Intensity (hours: minutes) Schedule/ Ramp Feed Program On Time Run Time (hours: minutes) Part No.
Hired-Hand, Inc. Poultry House Layout and Specification 9. Back-up Specifications Back-Up Stages Equipment (Stage Number) Other Requirements: Heat Cool 1 Cool 2 Cool 3 10. Alarm Specifications Alarm Settings Other Requirements: High Temperature Low Temperature Cycle Pressure High Pressure Low Pressure (If used in Tunnel) High Water Usage Low Water Usage Part No.
Hired-Hand, Inc. Poultry House Layout and Specification 11. Notes Part No.
Copyright © 2008 by Printed in the USA Group Part No.
