FROZEN FOOD/ ICE CREAM C A S E S MODEL: ONIZ INSTALLATION & OPERATION HANDBOOK COMPONENT P055547D Rev.
Welcome to the Hill PHOENIX display case family. We’re very pleased you joined us. This installation and operation handbook has been especially prepared for everyone involved with Hill PHOENIX display cases – owners, managers, installers and maintenance personnel. You’ll find this book different than traditional manuals. The most dramatic difference is the use of many more illustrated instructions to make it easier to read and to help you get the most from this innovative new design.
TABLE OF CONTENTS GENERAL INFORMATION – PAGES 3 - 6 General information, first step recommendations and case dimensional drawings. THE USE OF CASTERS – PAGE 7 LINE-UP – PAGES 8 - 9 An eleven step procedure for initial case lineup with illustrations. TRIM-OUT – PAGES 10 - 11 An eleven step procedure for trimming out cases with illustrations. REFRIGERATION PIPING – PAGE 12 Coil outlet locations, refrigeration components location, and other piping tips with illustrations.
2
GENERAL INFORMATION DESCRIPTION OF CASES: The refrigerated display cases described in this handbook are part of the Hill PHOENIX, Origin2 design series. Specifically covered in this manual is model ONIZ, narrow island frozen food & ice cream. STORE CONDITIONS: Hill PHOENIX cases are designed to operate in an air conditioned store with a system that can maintain 75OF (24OC) store temperature and 55 percent (maximum) relative humidity (CRMA conditions).
GENERAL INFORMATION Amp Plate & Serial Plate Location 13 3/8 in [34.0 cm] 34 15/16 in [88.8 cm] FRONT OF CASE 34 11/16 in [88.1 cm] PLENUM 26 15/16 in [66.9 cm] COIL 5 in [12.7 cm] 6 7/16 in [16.3 cm]* 9 11/16 in [24.6 cm] 17 3/8 in [44.2 cm] 22 1/2 in [57.1 cm] CL MODEL ONIZ (Standard Front) 45 in [114.3 cm] 22 1/2 in [57.1 cm] 45 in [114.2 cm] CL 17 3/8 in [44.1 cm] 9 11/16 in [24.6 cm] 17 3/8 in [44.1 cm] ELECTRICAL 9 11/16 in [24.6 cm] 12 15/16 in [32.9 cm] ** 14 5/8 in [37.
SOLID PANEL Amp Plate & Serial Plate Location 12 7/16 in [31.5 cm] 13 5/8 in [34.6 cm] 35 9/16 in [90.3 cm] FRONT OF CASE PLENUM 34 1/4 in [86.9 cm] COIL 18 3/8 in [46.7 cm] 5 in [12.7 cm] 6 7/16 in [16.3 cm]* 9 11/16 in [24.6 cm] 17 3/8 in [44.2 cm] 22 1/2 in [57.1 cm] CL MODEL ONIZ (Glass Front) 45 in [114.3 cm] 22 1/2 in [57.1 cm] 45 in [114.2 cm] CL 17 3/8 in [44.1 cm] 9 11/16 in [24.6 cm] 17 3/8 in [44.1 cm] ELECTRICAL 9 11/16 in [24.6 cm] 12 15/16 in [32.9 cm] ** 14 5/8 in [37.
GENERAL INFORMATION 4" 19 1/2" 8' CASE BASE HORSE LOCATIONS FOR MODELS ONIZ 54 1/8" 95 1/4" FRONT OF CASE 4" 19 1/2" 12' CASE 49 1/2" 97 13/32" 143 1/4" FRONT OF CASE 6
CASES MOVE ON CASTERS FOR EASIER INSTALLATION HILL PHOENIX cases are manufactured and shipped to stores with casters installed on the base frame to make the job of moving cases easier for everyone involved with the manufacturing, shipping and installation process. Casters not only speed up the process, but they also reduce the chance of damage from raising and lowering cases with ”J” bar to place them on dollies, skates or rollers. In most situations, one or two persons can move the case with ease.
LINE UP BASE RAIL Consult With General Contractor 1 Snap Chalk Lines 2 Ask the general contractor if there have been changes in the building dimensions since the print you are using was issued. Also, ask the points of reference from which you should take dimensions to locate the cases. Mark floor where cases are to be located for the entire lineup. Level Floor. Use Laser Transit Set Shims On Joint Locations 4 Leveling is necessary to assure proper case alignment.
;;;;;; ;;;;;; ;;;;;; ;;;;;; ;;;;;; ;;;;;; ;;; ;;; ;;; COTTER PIN LOCATION CAULK OUTRIGGER Remove Outriggers 7 Remove cotter pin from outrigger by cutting tie strap. Either pull the outrigger out from the front or insert a crowbar into the tube from the back and push the outrigger out. Position Next Case In Line Up 8 Roll the next case approximately 2’ from the adjoining case. Remove casters on the end nearest to the next case.
TRIM OUT Now that cases have been positioned and leveled, you may proceed to trim-out case lineup. Trim parts have been designed to be applied easily with only a small number of fasteners required. Most external parts are adjustable to achieve almost invisible, snug-fitting joints and a high level of excellence in fit and finish. COLOR BAND ADJUSTMENT SCREWS LOCATED UNDER MASTER BUMPER MASTER BUMPER FRONT PANEL 1 Tighten all joint bolts. Draw up tightly, but do not over tighten.
FRONT PANEL SCREW KICKPLATE BRACKET SCREW LOWER FRONT PANEL “J” RAIL PEDESTAL 7 Attach pedestals. Locate the pedestals which are shipped loose with the case. Attach the pedestals to each wrap end of the case with the fasteners provided. 8 Attach lower front panel. Line up the lower front panel directly under the front panel. Screw the lower front panel to the tank with the fasteners provided. 9 Attach the “J” rail. Locate the “J” rail which is shipped loose with the case.
REFRIGERATION PIPING The expansion valve and other controls are located on the left-hand side of the case and are accessible without lifting the fan plenum. The control cluster may be reached by only lifting the left hand deck pan minimizing the need to unload product. Refrigeration components and the refrigeration outlet hole are located to provide the best access for installation and maintenance.
PLUMBING The drain outlet is located in the center of the case just below the fan plenum. The drain outlet is molded out of ABS material and the “P” trap is constructed of schedule 40 PVC pipe. Care should be given to assure that all connections are water tight and sealed with the appropriate PVC cement, ABS cement, or pipe dope. The lower front panel and kickplate are shipped loose with the case. If the kickplate has already been installed, access to the drain area can be easily obtained by removing it.
ELECTRICAL HOOKUP All electrical hookups are made to a raceway located at the bottom front of the case. Field connections can be made through the bottom of the raceway. The raceway is designed to allow wiring to be run from case-to-case without the use of “greenfield” or other conduit. 22 1/2 in [57.1 cm] 45 in [114.2 cm] CL 17 3/8 in [44.1 cm] 9 11/16 in [24.6 cm] 17 3/8 in [44.1 cm] ELECTRICAL 9 11/16 in [24.6 cm] 12 15/16 in [32.9 cm] ** 14 5/8 in [37.1 cm] CL MODEL ONIZ 22 1/2 in [57.
WIRING DIAGRAMS- 15 MODEL ONIZ-6’
WIRING DIAGRAMS- 16 MODEL ONIZ-8’
WIRING DIAGRAMS- 17 MODEL ONIZ-10’
WIRING DIAGRAMS- 18 MODEL ONIZ-12’
CASE OPERATION Narrow Island Frozen Food/Ice Cream Merchandiser ONIZ - 6’, 8’, 10’ & 12’ Electrical Data Fans per Case High Efficiency Fans 120 Volts Amps Watts Amps Watts Amps Watts Amps Watts F-6’1 F-8’ F-10’ F-12’ 2 3 3 4 0.68 1.02 1.02 1.36 34 51 51 68 0.30 0.45 0.45 0.60 22 33 33 44 5.77 7.69 9.62 11.54 1200 1600 2000 2400 6.66 8.88 11.10 13.31 1598 2130 2663 3195 0.13 0.13 0.13 0.13 15 15 15 15 C-6’1 C-8’ C-10’ C-12’ 2 3 3 4 0.68 1.02 1.02 1.36 34 51 51 68 0.30 0.45 0.45 0.
DEFROST AND TEMP CONTROL This case is equipped with either electric or hot gas defrost at the owners option. The temperature control and defrost termination control thermostats are located in the electrical raceway as shown in diagram 1 below. The temperature control and the electric defrost termination control sensor bulbs are located in the rear wall behind the 3 1/2” plug button as shown in diagram 2.
AIR FLOW AND PRODUCT LOADING Overloading will cause malfunction and the loss of proper temperature levels, particularly when discharge and return air sections are covered. Please keep products below the load limit lines shown on the diagram below. Cases have been designed to provide maximum product capacity within the refrigerated air curtain. It is important that you do not overload the food product display so that it blocks the air flow pattern. DISCHARGE..............1 LOAD LIMIT...............
USE AND MAINTENANCE CASE CLEANING The case is designed to facilitate cleaning. All surfaces pitch to a drain trough that angles toward the center of the case where the 2” waste outlet is located. The drain is positioned under the fan plenum and is accessible through an access cover.
FANS 2 The evaporator fans are equipped with 5 watt fan motors, 1550 RPM’s. The motor has a counter clockwise rotation when viewed from the shaft end. The fan blades are 7” in diameter and the blades are pitched according to the charts below. It is important that the blade pitch be maintained as specified. Do not attempt a field modification by altering the blades.
PARTS ORDERING 30 31 37 5 14 74 48 6 9 12 73 18 1 3 26 17 2 24 11 E01 69 E10 E09 MODEL ONIZ E20 E11 24 15 59
MODEL ONIZ Location Number 1 2 3 5 6 9 11 12 14 15 17 18 24 26 30 31 37 48 59 69 73 74 81 83 E01 E02 E09 E10 E11 E20 Part Descriptions Kickplate, Storm Grey Master Bumper, Featherstone, Smoke, White, French Vanilla, Black Lower Front Panel, Painted Thermopane, Front Sill Glass Flue Glass Deck Pan, Painted, Unpainted Front Baffle, Painted Honeycomb Glass Cap, for Solid Panel and Glass Front Extensions Rear Baffle Nose Bumper, Polymer Custom Color Pedestal, Painted “J” Rail, for Kickplate Front Panel, Painte
PARTS ORDERING Procedure 1. Contact the Service Parts Department Hill PHOENIX 1925 Ruffin Mill Road Colonial Heights,Virginia 23834 Tel: 800-283-1109 Fax: 804-526-3897 2. Provide the following information about the part you are ordering: • Model number and serial number* of the case which the part is needed for. • Length of part, if applicable, I.E. 6’, 8’, 10, 12’. • Color of part if painted, or color of polymer part. • Quantity. *Serial plate is located on the left hand side of case on rear baffle.
WARRANTY HEREINAFTER REFERRED TO AS MANUFACTURER FOURTEEN MONTH WARRANTY. MANUFACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT. A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE, PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER. THE REPLACEMENT PART ASSUMES THE UNUSED PORTION OF THE WARRANTY.
Warning Maintenance & Case Care When cleaning cases the following must be performed PRIOR to cleaning: To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case. Do not spray cleaning solution or water directly on fan motors or any electrical connections. All lighting receptacles must be dried off prior to insertion and re-energizing the lighting circuit.
