Installation Instructions

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hestanoutdoor.com
HESTAN RESIDENTIAL INSTALLATION MANUAL
HANDLE INSTALLATION
The handle mounting on the wood
overlay should be mounted on the
overlay only (not the actual door) to avoid damage to
the factory door.
CAUTION
DOOR LOCK INSTALLATION
NOTE: Full size lock installation wood overlay panel templates
are available on the Hestan website www.hestanoutdoor.com
Lock templates are available for all Hestan models. Take care
in choosing the
When installing to a wood overlay, perform the lock
installation before mounting the wood overlay to the
door!
1. See Figure 5 below. Attach mounting bracket to wood
overlay.
2. Insert lock body and attach with nut.
Mounting bracket
Screw
Lockwasher
Lock strike
Nut
Lock bracket
Lock body
Proper woodworking materials
and equipment should be used to
avoid damage or errors in workmanship.
CAUTION
1. Handle must be attached to the overlay before
mounting the overlay onto the door. Mark the rear of
the
wood overlay panel with handle fastening locations.
2. Drill through the wood overlay panel at marked
locations, taking care not to damage the panel.
3.
with the back side of the panel. Attach the handle to the
overlay panel.
Figure 5. Installing Door Lock
Countersink screw heads so that screw heads are flush
correct template for your specific model.
WOOD OVERLAY INSTALLATION
Before beginning installation, check all components for
For best performance and
functionality, the overlay panels
should be 3/4” thick. The weight of the overlays should
not exceed 20 lbs for solid (-2) doors, 10 lbs for glass
(-4) doors, or 10 lbs for drawer (-6) models.
1. With the unit secured in position, open the door, remove
the door gasket and make sure panel pre-drilled holes
align with door frame holes.
2. Loosely attach four corners of overlay panel to the door
using #10 x 3/4” wood screws, installed through the
door frame from the rear.
3.
function. Make minor adjustments as necessary. When
panel is properly aligned, tighten mounting screws
securely. Install the rest of the mounting screws and
tighten securely.
Do not overtighten wood overlay
attachment screws, as this may
damage the factory supplied door frame.
CAUTION
CAUTION
proper fit and finish.
Check for overall wood overlay panel fit, position, and