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7869 (R-7869) 07/13/2011

INSTALLATION INSTRUCTIONS

Rear Stabilizer Bar 7869

1966-77 Ford Bronco

Thank you for purchasing a quality Hellwig Product.

3 4

559-734-7451 800-367-5480 FAX 559-734-7460

Saddle

Bracket

U-Plate

U-Bolt

Attach end link to forward-

most hole for initial use

Summary of content (4 pages)

PAGE 1
559-734-7451 800-367-5480 FAX 559-734-7460 INSTALLATION INSTRUCTIONS Rear Stabilizer Bar 7869 1966-77 Ford Bronco Thank you for purchasing a quality Hellwig Product.
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559-734-7451 800-367-5480 FAX 559-734-7460 TORQUE TABLE Bolt Size 3/8”— 35 ft lbs * Bolt Size 7/16”— 45 ft lbs* Bolt Size 1/2”—75 ft lbs *Bolt Size 9/16”— 90 ft lbs SAFETY: BEFORE BEGINNING INSTALLATION BE SURE TO SET THE PARKING BRAKE AND CHOCK THE WHEELS. NOTE: TO EASE INSTALLATION AND PROPERLY ADJUST THE BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD. DO NOT RAISE THE VEHICLE BY THE FRAME.
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559-734-7451 800-367-5480 FAX 559-734-7460 5 3. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 6 7 Place the saddle brackets onto the U-Bolts on the axle tubes. Place the U-Plates over the D shaped bushings on the bar and attach the bar to the U-Bolts and saddle brackets with the flat washers and stover nuts provided. The U-Plates will be rotated up on the axle to match PHOTO 1 and PHOTO 3. LEAVE LOOSE AT THIS TIME to allow for adjustment later.
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559-734-7451 800-367-5480 FAX 559-734-7460 Washer End Link 8 9 Sleeve Tube 10 20. Bounce the vehicle checking for clearance on all under carriage components: fuel tank, shocks, differential, brake and fuel lines, etc. Test drive the vehicle and recheck all clearances and the installation alignment. Adjust as needed. Re-check your installation after one week of driving and periodically on a regular basis. 21. The sway bars arms have three mounting holes.