559-734-7451 800-367-5480 FAX 559-734-7460 INSTALLATION INSTRUCTIONS Rear Stabilizer Bar 2005+ Nissan Frontier Thank you for purchasing a quality Hellwig Product.
559-734-7451 800-367-5480 FAX 559-734-7460 Driver Side Passenger Side 3 2 TORQUE TABLE BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs. SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND CHOCK TIRES. NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPENSION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE VEHICLE BY FRAME.
559-734-7451 800-367-5480 FAX 559-734-7460 5 Driver Side 6 Passenger Side 5. Assemble end link assembly by inserting hourglass bushings into loops in end links first. Then insert sleeves into bushings. Lubricate bushings and sleeves with supplied grease before assembly. 6. Attach end links to the outer hole of the sway bar and align end links for best fit as shown in PHOTO 4. 7. Attach end link to outermost hole in sway bar using 7/16 X 2-3/4 bolt, thick washers and locknut as shown in photos 1 & 7.
559-734-7451 800-367-5480 FAX 559-734-7460 Passenger Side Shown Step Drill for hole in outer wall of frame Bolt inserted from inside of rail to check spacer Spacer Tube Spacer tube must be 1/32” shorter than edge of large washer. 10 .688 Hole in outer wall only 11 11. Drill a 15/32 (.468) hole through BOTH walls of the frame. Make sure holes are square to one another when drilling holes.
59-734-7451 800-367-5480 FAX 559-734-7460 22.The sway bar has three end link mounting holes. The end link MUST be mounted on the outer hole for initial use. SEE PHOTO 7. For a firmer setting, use the inner holes. You must use the outer mounting hole as shown in photo 7 until you are accustomed to the vehicles new handling characteristics. After driving vehicle, a firmer setting may be selected if desired. It is recommended that the outer hole be used for street driving.
