Installation Manual

559-734-7451 800-367-5480 FAX 559-734-7460

7735 (R-7735) 07/16/2013

INSTALLATION INSTRUCTIONS

Rear Stabilizer Bar

Thank you for purchasing a quality Hellwig Product.

PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION

Maintenance and Inspection:

Your Hellwig Suspension Product is built to last. However, as with all vehicle systems, it requires routine

inspection. Inspect your Hellwig installation looking for secure hardware and tight fitting brackets and bush-

ings. If you do not perform this inspection, have your professional mechanic inspect as described.

Note Saddle bracket orientation

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559-734-7451 800-367-5480 FAX 559-734-7460 INSTALLATION INSTRUCTIONS Rear Stabilizer Bar Thank you for purchasing a quality Hellwig Product. PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION 1 Note Saddle bracket orientation 1 Maintenance and Inspection: Your Hellwig Suspension Product is built to last. However, as with all vehicle systems, it requires routine inspection. Inspect your Hellwig installation looking for secure hardware and tight fitting brackets and bushings.
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559-734-7451 800-367-5480 FAX 559-734-7460 End Link Assembly Emergency Brake Relocation Bushing Sleeve 1/2” spacer may be needed between bushing and sway 4 9/16-18 Nut Sleeve Bushing 3 4 5 6 TORQUE TABLE BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – 1/2” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs. –5/8”=120 ft lbs. SAFETY: BEFORE STARTING YOUR INSTALLATION BE SURE TO SET THE EMERGENCY BRAKE AND WHEELS ARE CHOCKED.
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559-734-7451 800-367-5480 FAX 559-734-7460 1. Remove spare tire for ease of installation of sway bar. 2. Lubricate and install the D-shaped poly-bushings onto the flat areas of the bar on each side of the hump area. The hump of the bar should tilt slightly downward as in Photo 1. 3. Relocate the emergency brake cable bracket on the axle using the included plate and 5/16” bolt as in Photo 3. 4. Place the long 1/2” diameter U-bolts on axle inside of the shock mounts.