Owner’s Manual Installation and Operation Models: CD4236IR-C CD4842IR-C CD4236ILR-C CD4842ILR-C NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals. Congratulations on selecting a Heatilator gas fireplace, an elegant and clean alternative to wood burning fireplaces.
Safety Alert Key: • • • • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Finishing A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 53 B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 14 Appliance Setup A. B. C. D. E. F. G. H. I. J. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Limited Lifetime Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
B.
1 Listing and Code Approvals A. Appliance Certification MODELS: CD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.88-2009 • CSA 2.33-2009 C. BTU Specifications Models Maximum Input BTU/h Minimum Input BTU/h Orifice Size (DMS) US 30,000 16,000 37 CANADA 27,000 14,400 38 U.S. (0-2000 ft.) or Canada (2000-4500 ft.
Note: The following requirements reference various Massachusetts and national codes not contained in this document. H.
2 Operating Instructions User Guide • Keep remote controls out of reach of children. A. Gas Fireplace Safety • Never leave children alone near a hot fireplace, whether operating or cooling down. WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace.
C. Fan Kit (optional) F. Fixed Glass Assembly If desired, a fan kit may be added. Contact your dealer to order the correct fan kit. See Section 14.H. D. Clear Space G. Remote Controls, Wall Controls and Wall Switches WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.
I. Control Module Operation 5. Module Reset This module may lock-out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED. 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3.
K. Lighting Instructions (IPI) FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner.
L. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.H. • Clean fixed glass assembly. See Section 3. • Replace the fixed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fireplace. NOTICE! Open windows for air circulation during fireplace break-in.
3 Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. When properly maintained, your fireplace will give you many years of trouble-free service. We recommend annual service by a qualified service technician. A. Maintenance Tasks-Homeowner Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person.
B. Maintenance Tasks-Qualified Service Technician Burner Ignition and Operation The following tasks must be performed by a qualified service technician. By: Qualified Service Technician Gasket Seal and Glass Assembly Inspection Frequency: Annually Frequency: Annually Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured and aligned with pilot or igniter.
C. Logs/Grate and Valve Assembly Removal It may become necessary to remove the logs/grate and valve assembly. This task should be performed by a qualified service technician. The base pan does not need to be removed to service the burner assembly. 1. Remove the two top logs from the log/grate assembly. These logs are not secured to the assembly with screws. See Figure 3.2. 4. The standard metal refractory will have to be removed in order to access the valve assembly.
5. Remove the two screws from the back corners of the burner assembly. See Figure 3.8. Figure 3.8 Remove Screws from Burner Assembly Rear Corners 6. Remove burner skirt by removing 4 screws. See Figure 3.9. Figure 3.9 Remove Burner Skirt 7. Bend down grate tab at the right of burner assembly. Assembly will slide out to the right. See Figure 3.10. Figure 3.10 Grate Tab Figure 3.11 Valve Assembly Removal Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev.
D. Burner Identification/Verification The burner may be accessed for identification and verification purposes. This task should be performed by a qualified service technician. Only the log/grate assembly and burner skirt need to be removed in order to identify burner. See Figure 3.12 for burner identification chart.
4 Installer Guide Getting Started A. Typical Appliance System NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual HORIZONTAL TERMINATION CAP (SECTION 10.L ) Note: Dual venting configurations ARE NOT allowed. Appliance MUST be vented EITHER ver tically OR horizontally. VERTICAL TERMINATION CAP (SECTION 10.
B. Design and Installation Considerations D. Inspect Appliance and Components Heatilator direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. • Carefully remove the appliance and components from the packaging. Installation MUST comply with local, regional, state and national codes and regulations.
5 Framing and Clearances NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference. A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.
Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system.
C. Clearances D. Mantel and Wall Projections NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood. WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).
6 Termination Locations A. Vent Termination Minimum Clearances WARNING A B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fire. Gas, Wood or Fuel Oil Termination Cap B A* HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN.
O N P R F C V Q B J H or i B V D B V V V H V X G M V A V E H V V V L A V V = VENT TERMINAL X = AIR SUPPLY INLET K B C V V = 12 inches.................clearances above grade, veranda, porch, deck or balcony = 12 inches.................clearance to window or door that may be opened, or to permanently closed window = 18 inches.................clearance below unventilated soffit 18 inches.................clearance below ventilated soffit 30 inches .................
7 Vent Information and Diagrams A. Approved Pipe DO NOT mix pipe, fittings or joining methods from different manufacturers. Vertical 12 in . The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. 8-1/2 in. WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. B.
E. Vent Diagrams Top Vent - Horizontal Termination Note: The CD series fireplaces can adapt to SLP series vent pipe, if desired. 4 ft min. (1.22 m) When venting off the top of the unit, use a DVP-2SL adapter and a minimum 48 inch vertical section of SLP series vent pipe. A DVP-SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe. After the 48 inch vertical section, the venting table rules must be followed.
Top Vent - Horizontal Termination V1 Minimum One Elbow Elbow only V1 H1 Maximum 2 ft 610 mm 1/2 ft. 152 mm 6 ft. 1.8 m 1 ft. 305 mm 11 ft. 3.4 m 1-1/2 ft. 457 mm 18 ft. 5.5 m 2 ft. 610 mm 25 ft. 7.6 m V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 25 ft. (7.6 m) Maximum H1 Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs. Figure 7.
Top Vent - Horizontal Termination - (continued) Three Elbows V1 Min. H1 Max. Elbow only V2 Min. H2 Max. 2 ft. 610 mm 0 in. 0 mm 1 ft. 305 mm 6 in. 152 mm 3 ft 914 mm 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 6 ft. 1.8 m 1 ft. 305 mm 6 ft. 1.8 m 2 ft. 610 mm 11 ft.* 3.4 m* 2 ft. 610 mm 10 ft.* 3.1 m* 3 ft. 914 mm 16 ft * 4.9 m* 3 ft. 914 mm 14 ft.* 4.3 m* *H1 + H2 = 20 ft. (6.1 m) Maximum H2 V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum V2 H1 V1 Figure 7.
Top Vent - Vertical Termination Flue Restrictor Instructions No Elbow 1. Remove exhaust shield using a 1/4 inch nut driver by removing the four screws securing it in place (see Figure 7.8). V1 = 60 ft. Max. (18.3 m) V1 = 3 ft. Min. (914 mm) Note: If installing a vertical vent/ termination off the top of the appliance, the flue restrictor should be used. EXHAUST SHIELD FLUE RESTRICTOR Figure 7.8 V1 2. Break the flue restrictor into two pieces.
Top Vent - Vertical Termination (continued) 3. Match the amount of vertical you have in the system with the chart to find the appropriate position to set the Flue Restrictor (see Figure 7.10). TOP VENT 4. Center the Flue Restrictor on vent and secure in place by using two self-tapping screws (see Figure 7.8 and Figure 7.11). 5. Reinstall the Exhaust Shield. REAR VENT Vertical NG LP NG LP 4 ft. 1-1 No Restrictor No Restrictor No Restrictor 8 ft. 2-2 1-2 1-1 No Restrictor 15 ft.
Top Vent - Vertical Termination - (continued) V1 Three Elbows H1 + H2 Elbow only V2 V1 + V2 Minimum H1 + H2 Maximum 1 ft. 305 mm * * * 1 ft. 305 mm 6 in. 152 mm 2 ft. 610 mm * * * 2 ft. 610 mm 1 ft. 305 mm 2 ft. 610 mm * * * 2 ft. 610 mm 2 ft. 610 mm 4 ft. 1.2 m * * * 4 ft. 1.2 m 3 ft. 914 mm 9 ft. 2.7 m * * * 9 ft. 2.7 m 4 ft. 1.2 m 18 ft. 5.5 m * * * 18 ft. 5.5 m H1 + H2 = 20 ft. (6.1 m) Maximum V1 + V2 + H1 + H2 = 60 ft. (18.
Rear Vent - Horizontal Termination H1 = 18 in. (457 mm) Maximum No Elbow H1 Figure 7.14 One 45º Elbow H1= 12 in. (305 mm) Maximum CD4236IR H1= 15 in. (381 mm) Maximum CD4842IR H1 Figure 7.15 Heatilator • CD4236IR-C, CD4842IR-C • 2207-900 Rev.
Rear Vent - Horizontal Termination - (continued) Two Elbows H1 Maximum V1 Minimum 1 ft. 305 mm Back to Back 90º Elbows 2 ft. 610 mm 6 in. 3 ft. 914 mm 3 ft. 914 mm 3 ft. 3 ft. H2 H1 + H2 Maximum 1 ft. 305 mm 2 ft. 610 mm 152 mm 2 ft. 610 mm 4 ft. 1.2 m 1 ft. 305 mm 2 ft. 610 mm 5 ft. 1.5 m 2 ft. 610 mm 4 ft. 1.2 m 7 ft. 2.1 m 914 mm 3 ft. 914 mm 9 ft. 2.7 m 12 ft. 3.7 m 914 mm 4 ft 1.2 m 17 ft. 5.2 m 20 ft.* 6.1 m* V1 + H1 + H2 = 40 ft. (12.
Rear Vent - Vertical Termination V1 Minimum One Elbow H1 Maximum 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 3 ft. 914 mm 2 ft. 610 mm 5 ft. 1.5 m 3 ft. 914 mm 7 ft. 2.1 m 4 ft. 1.2 m 8 ft. 2.4 m 5 ft. 1.5 m 8 ft. 2.4 m V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 8 ft. (2.4 m) Maximum V1 H1 Figure 7.18 V1 Minimum Two Elbows Back to Back 90º Elbows H1 + H2 Maximum 3 ft. 914 mm 2 ft. 610 mm 6 ft. 1.8 m 4 ft. 1.2 m 9 ft. 2.7 m 6 ft. 1.8 m 12 ft. 3.7 m 8 ft. 2.4 m 15 ft.
Rear Vent - Vertical Termination - (continued) H1 Maximum Three Elbows V2 V1 Minimum H2 H1 + H2 Maximum 2 ft. 610 mm 6 in. 152 mm 2 ft. 610 mm 4 ft. 1.2 m 3 ft. 914 mm 1 ft. 305 mm 4 ft. 1.2 m 7 ft. 2.1 m 5 ft. 1.5 m 2 ft. 610 mm 6 ft. 1.8 m 11 ft. 3.4 m 7 ft. 2.1 m 3 ft. 914 mm 8 ft. 2.4 m 15 ft. 4.6 m 8 ft 2.4 m 4 ft. 1.2 m 10 ft. 3.1 m 18 ft. 5.5 m V1 + V2 + H1 + H2= 40 ft (12.2 m) Max. H1= 8 ft (2.4 m) Max. H1 + H2 = 20 ft (6.1 m) Max. H2 V1 Figure 7.
8 Vent Clearances and Framing A. Pipe Clearances to Combustibles B. Wall Penetration Framing WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: Combustible Wall Penetration • Between ceiling firestops • Between wall shield firestops • Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fire. Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).
C. Install the Ceiling Firestop A ceiling firestop MUST be used between floors and attics. • DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3). ATTIC ABOVE • SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3). • Frame the area with the same sized lumber as used in ceiling/floor joist.
D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation. Attic shields must meet specified clearance and be secured in place.
9 Appliance Preparation A. Top Vent CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. NOTICE: Once the seal cap has been removed it CANNOT be reattached. NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. Figure 9.1 Cut the seal cap strap across the rectangles next to the disk. For rear vent, skip this step. Figure 9.
Figure 9.6 To attach the first section of vent pipe, make sure to use the fiberglass gasket in the manual bag to seal between the first vent component and the outer fireplace wrap. Use 2 self tapping screws to secure the gasket to the outer wrap. Secure the first section of venting to the fireplace by screwing through the two straps left over from cutting the seal cap strap in step 2. Figure 9.9 Fold the center parts of the retaining band out and use to remove the seal cap. B.
• Keep nailing tabs flush with the framing. • Level the appliance from side to side and front to back. • “Square” the unit by securing diagonal dimensions to within 1/4 inch of each other. See Figure 9.13. • Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance. • Secure the appliance to the framing by using nails or screws through the nailing tabs. • Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance.
10 Installing Vent Pipe (DVP and SLP Pipe) A. Assemble Vent Sections (DVP Pipe Only) Attach Vent to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face toward the appliance. Attach the first pipe section to the starting collar: • Lanced pipe end to the starting collar • Inner pipe over inner collar • Push the pipe section until all lanced tabs snap in place • Lightly tug on pipe to confirm it has locked.
B. Assemble Vent Sections (SLP Pipe Only) C. Assemble Slip Sections To attach the first vent component to the starting collars of the appliance: • Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.6. • Attach a DVP-2SL or DVP-SLP24 adapter to the starting collar of the appliance. • Slide together to the desired length.
D. Secure the Vent Sections E. Disassemble Vent Sections • Vertical runs of DVP pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise. • Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.11. • Vertical runs of SLP pipe must be supported every 8 ft. (2.44 m). • Pull carefully to separate the pieces of pipe. • Horizontal sections must be supported every 5 feet (1.52 m).
F. Install Decorative Ceiling Components (SLP only) LEVEL A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop. CATHEDRAL CEILING SUPPORT BOX • Seal the gap between the vent pipe and firestop using silicone with a minimum of 300ºF continuous exposure rating to prevent cold air infiltration.
G. Install Metal Roof Flashing • See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof. CAULK • Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.15. HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN. VERTICAL WALL LOWEST DISCHARGE OPENING Figure 10.15 GAS DIRECT VENT TERMINATION CAP X 12 ROOF PITCH IS X/ 12 H (MIN.
I. Install Vertical Termination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section. • Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.18). TERMINATION CAP K.
L. Install Horizontal Termination Cap (DVP and SLP Pipe) WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent. • 1-1/2 (38 mm) minimum overlap of flue telescoping section is required. Failure to maintain overlap may cause overheating and fire. Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall.
11 Gas Information A. Fuel Conversion C. Gas Connection • Make sure the appliance is compatible with available gas types. • Refer to Reference Section 16 for location of gas line access in appliance. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. • Gas line may be run through knockout(s) provided. B. Gas Pressure • Optimum appliance performance requires proper input pressures.
12 Electrical Information A. Wiring Requirements B. IntelliFire PlusTM Ignition System Wiring NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • Wire the appliance junction box to 110-120 VAC.
D. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Romex Connector 14/2WG WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation. Cover Plate outside firebox E.
13 Finishing A. Mantel and Wall Projections B. Facing Material WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) • Metal front faces may be covered with non-combustible materials only. Combustible Mantels • Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service.
14 Appliance Setup A. Remove Fixed Glass Assembly See Section 14.H. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. D. Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.
G. Install the Log Assembly LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-4236, LOGS-4842 Models: CNXT4236IT-C, CNXT4842IT-C, CNXT4236IH-C, CNXT4842IH-C CD4236IR-C, CD4842IR-C CAUTION: Logs are fragile, handle with care. 1. Base logs have been permanently mounted on the grate assembly. Do not attempt to remove or relocate the logs. See Figure 1. Log A: SRV2208-702 Log B: SRV2208-703 Log C: SRV2208-704 Log D: SRV2208-073 (4236 models) SRV2211-073 (4842 models) 2.
H. Fixed Glass Assembly J. Air Shutter Setting WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. Air shutter settings should be adjusted by a qualified service technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.6. • DO NOT strike, slam or scratch glass.
15 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician. A.
Troubleshooting (continued) Symptom 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot flame has been lit, flame rectification has not occurred.) 58 Possible Cause A. A shorted or loose connection in flame sensing rod. Corrective Action Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight.
16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.
L M J K N TOP VIEW H GAS LINE ACCESS R I C D G E Q O B P F A LEFT SIDE RIGHT VIEW FRONT VIEW Location Inches Millimeters Location Inches Millimeters A 48 1219 J 21 533 B 43-1/8 1096 K 11-11/16 297 C 34-3/8 873 L 35-1/2 901 D 36-5/8 930 M 17-3/4 451 8-1/2 216 E 2-3/8 60 N F 9-15/16 252 O 2-7/8 73 G 28-7/8 734 P 8-1/2 216 H 6 152 Q 1 25 I 41-7/8 1064 R 42-7/8 1089 Figure 16.
B. Vent Components Diagrams Pipe DVP4 Effective Height/Length DVP Pipe (see chart) Effective Length Inches Millimeters 4 102 10-1/2 in. (267 mm) 45 ° DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 10-7/8 in. (276 mm) DVP45 (45º Elbow) 4-7/8 in. ( 276 mm) DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 11-3/8 in. (289 mm) 10 in. (254 mm) 1 in. (25 mm) 7-3/8 in. (187 mm) 1-1/4 in. (32 mm) 10 in.
B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) Term Cap 12 in.
B. Vent Components Diagrams (continued) 31 in. (787 mm) 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF6M Roof Flashing Multi-pak RF12M Roof Flashing Multi-pak 5 in. (127 mm) 13-3/4 in. (349 mm) 11-7/8 in. (302 mm) 5 in. (127 mm) 13-7/8 in. (352 mm) 13-3/4 in. (349 mm) DVP-BEK2 DVP-HPC Cap Brick Extension BEK Trap Cap Brick Extension 11-5/8 in. (295 mm) 12-1/8 in. (308 mm) 7-1/8 in. (181 mm) 5-3/4 in.
B. Vent Components Diagrams (continued) 7-3/8 in. (187 mm) 1-1/2 in. (38 mm) 3-7/8 in. (98 mm) 10-1/2 in. (267 mm) 17-3/4 in. (451 mm) 14 in. (356 mm) DVP-TV VerticalTermination Cap Not for use with these models 12 in. (305 mm) DVP-TB1 BasementVent Cap Fillers DVP-TRAP to DVP-HPC Side Filler Kit 12 in. 305 mm 7-1/4 in. (184 mm) PVK-80 12-1/2 in. (318 mm) (Not compatible with Intellifire Plus™.) (For use with IPI and DSI appliances only.) 5-1/4 in. (133 mm) 14 in. (356 mm) 16-7/8 in.
B. Vent Components Diagrams (continued) Optional Wire Harness 13-5/8 IN. 346 mm DESCRIPTION 12-1/2 IN. 318 mm 20-3/4 IN. 527 mm PART NUMBER 10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100 Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order.
B. Vent Components Diagrams (continued) 6-1/2 in. 165 mm 6-1/2 in. 165 mm 8-3/4 in. 222 mm 6-1/2 in. 165 mm 9-1/4 in. 235 mm 6 in. 152 mm 6-5/8 in. 168 mm SLP45 45° Elbow 6-5/8 in. 168 mm 9-7/8 in.
B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) Term Cap Max Effective Length 12 in.
WARNING Fire Risk. • When using SLP-HRC-SS and SLP-HRC-ZCSS termination caps on top vented fireplaces, a one foot minimum vertical vent section is required before installing first elbow. • When using DVP-TB1 termination cap on top vented fireplaces, a three foot minimum vertical vent section is required before installing first elbow. 8-1/8 in. (206 mm) 13 in. (330 mm) Effective Length 5-3/4 to 8-3/8 in. 146 to 213 mm 5-1/2 in. 140 mm 8-3/8 in. 213 mm 3° 87° 15 in. (381 mm) 10-1/2 in.
CD4236IR-C, CD4236ILR-C C. Service Parts 36 in. Caliber - DV Beginning Manufacturing Date: Dec 2009 Ending Manufacturing Date: ______ Log Set Assembly 7 9 4 5 6 10 1 3 8 2 16 15 17 11 14 12 21 13 18 20 19 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
CD4842IR-C, CD4842ILR-C Service Parts Beginning Manufacturing Date: Dec 2009 Ending Manufacturing Date: ______ 42 in. Caliber - DV Log Set Assembly 5 4 7 8 9 6 1 3 10 2 16 15 22 14 11 12 17 13 21 18 20 19 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
Service Parts CD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C Beginning Manufacturing Date: Dec 2009 Ending Manufacturing Date: ______ #19 Valve Assembly 19.1 19.13 19.2 19.11 19.3 19.5 19.12 19.4 19.6 19.10 19.9 19.7 19.8 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 19.
Service Parts CD4236IR-C, CD4236ILR-C, CD4842IR-C, CD4842ILR-C IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
D. Contact Information Heatilator, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com.
